Technical Data
501
0.5D
1.0D
0.05D
0.05D
1.0D
0.05D
2D
0.02D
0.05D
1.5D
0.02D
0.02D
0.2D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
D
0.05D
D
0.05D
2.5D
0.3D
1.5D
0.05D
.0D
0.02D
0.02D
1.0D
0.03D
1.0D
0.5D
1.0D
0.05D
0.05D
1.0D
0.05D
2D
0.02D
0.05D
1.5D
0.02D
0.02D
0.2D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
D
0.05D
D
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3.0 13,500 1,700 13,200 1,620 12,500 860
4.0 10,600 1,700 10,300 1,620 9,800 860
5.0 9,400 1,650 9,050 1,570 8,600 860
6.0 8,600 1,750 8,250 1,670 7,850 865
8.0 7,000 1,550 6,700 1,460 6,350 890
10.0 6,050 1,450 5,800 1,360 5,450 870
12.0 5,450 1,420 5,200 1,330 4,900 785
16.0 4,300 1,200 4,000 1,100 3,700 650
20.0 3,600 1,050 3,200 900 3,000 550
RPM = rev. / min.
FEED = mm / min.
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
1.5D
1.0D
0.5D
1.0D
0
1.0D
0.02D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05
1.5D
0.05D
2.5D
2.5D
2.0D
[ WSB502 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 50,000 4,150 44,000 3,000 33,000 2100
1.5 40,000 5,100 35,000 3,660 36,400 2600
2.0 33,000 5,890 29,000 4,150 21,700 3000
3.0 25,000 6,930 22,000 4,880 16,500 3490
4.0 21,670 6,930 18,120 4,880 13,400 3490
5.0 18,000 6,520 15,100 4,880 11,160 3320
6.0 16,200 7,710 13,680 5,590 10,980 4050
8.0 12,150 6,610 10,170 4,720 8,280 3580
10.0 9,720 5,870 8,190 4,130 6,620 3100
12.0 8,150 5,490 4,130 3,830 5,520 2870
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2
0.03D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
2D
0.5D
(UP TO Ø3:0.2D)
D
1.5
1.0
0.02D
0.05D
D
0.3D
(UP TO Ø3:0.4m
[ WB503 series ]
Recommended Cutting Condition
502
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 48,000 3,300 35,000 2,350 32,000 2,200
1.5 38,400 4,100 28,000 2,900 25,600 2,700
2.0 31,680 4,600 23,100 3,300 21,000 3,100
3.0 24,000 5,430 17,500 3,880 16,000 3,650
4.0 20,130 5,430 14,880 3,880 14,220 3,650
5.0 16,780 5,430 12,400 3,690 11,670 3,470
6.0 15,200 6,220 12,200 4,500 11,100 3,830
8.0 11,300 5,250 9,200 3,980 8,320 3,350
10.0 9,100 4,590 7,350 3,450 6,660 2,870
12.0 7,590 4,260 6,130 3,190 5,530 2,400
RPM = rev. / min.
FEED = mm / min.
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
1.5D
1.0D
0.5D
1.0D
0.35D
1.0D
0.02D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05D
1.5D
0.05D
2.5D
2.5D
2.0D
[ WB504 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3.0 35,000 2,800 33,000 2,600 12,000 900
4.0 26,000 2,300 25,000 2,200 9,000 800
5.0 21,000 2,100 20,000 2,000 7,000 700
6.0 17,000 1,900 16,000 1,800 6,000 650
8.0 13,000 1,700 12,000 1,600 4,500 550
10.0 10,500 1,450 10,000 1,400 3,500 500
12.0 9,000 1,400 8,000 1,300 3,000 450
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0
2D
0
1.5D
0
1.0D
0
0.02D
0.4D
[ WB532 series ]
Technical Data
503
0.5D
1.0D
0.05D
0.05D
1.0D
0.05D
2D
0.02D
0.05D
D
1.5D
0.02D
0.02D
0.2D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
D
0.05D
D
0.05D
2.5D
0.3D
1.5D
0.05D
1.0D
0.02D
0.02D
1.0D
0.03D
1.0D
0.05D
0.05D
1.0D
0.05D
2D
0.02D
005D
1.5D
002D
0.02D
0.2D
0.02D
0.015D
0.4D
0.03D
0.3D
[ WB542 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
0.1 16,500 80 25,500 185 25,500 160
0.2 16,500 90 25,500 220 25,500 200
0.3 15,300 112 24,000 260 24,000 220
0.4 15,300 112 24,000 260 24,000 220
0.5 13,300 128 20,800 300 20,800 250
0.6 11,200 144 17,600 330 17,600 280
0.8 11,200 144 17,600 330 17,600 280
1.0 10,180 160 16,000 370 16,000 320
1.5 9,500 220 13,000 500 12,800 400
2.0 9,250 260 11,500 640 11,300 590
3.0 8,000 370 10,200 880 9,800 850
4.0 6,720 420 8,500 880 8,200 850
5.0 5,840 460 7,500 880 7,200 850
6.0 5,500 660 6,900 920 6,500 880
8.0 4,600 740 5,600 840 5,300 800
10.0 4,070 820 4,850 800 4,650 770
12.0 3,700 890 4,350 800 4,150 770
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0
0.05D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.
1.5D
0.05D
1.5D
0.
1.0D
0.02D
0.02D
0.4D
0.015D
0.0
0.05D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
1.5D
0.05D
1.5
1.0D
0.02D
0.02D
0.4D
0.05D
D
0.3D
(UP TO Ø3:0.4mm)
D
► General Cutting
Recommended Cutting Condition
504
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS STAINLESS STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Stainless Steels
(SUS)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
2.0 11,560 190 7,560 120 6,300 90 5,040 35
3.0 8,920 210 5,560 140 4,620 120 3,360 40
4.0 7,560 300 4,620 180 3,880 150 2,940 40
5.0 6,300 320 3,780 190 3,160 160 2,320 50
6.0 5,560 350 3,360 220 2,840 180 2,000 55
8.0 4,200 380 2,520 200 2,100 180 1,680 75
10.0 3,260 330 2,000 160 1,680 160 1,360 60
12.0 2,740 280 1,680 130 1,360 130 1,160 55
16.0 2,200 220 1,360 110 1,060 110 900 40
20.0 1,680 170 1,060 80 840 80 680 30
25.0 1,360 130 840 70 680 60 540 20
RPM = rev. / min.
FEED = mm / min.
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.03D
0.5D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
1.0D
D
0.8D
D
0.05D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.
1.0D
0.02D
0.02D
0.4D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05D
1.5D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.03
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
1.0D
D
0.8D
D
2
0.5D
(UP TO Ø3:0.2D)
D
1
1.0D
0.5D
1.0D
1
0.02
0.05D
0.05D
0.05D
1.0D
D
0.3
(UP TO Ø3:0.4
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0
1.5D
0.05D
2.5D
2.5D
2.0D
[ WME502, WE502 S3, WE502 series ]
p
D8~D12=0.3mm
ae : 0.2×D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05D
Ap
1.0D
D
0.8D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
1.0D
0.1D
1.5D
1.5D
2.5D
0.03D
0
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
0.02D
0
Ap
0.5D
(UP TO Ø3:0.2D)
Technical Data
505
D
0.02D
.5D
0.02D
0.02D
0.015D
0.4D
0.03D
0.3D
0.05D
D
0.05D
2.5D
0.3D
1.5D
0.05D
0.02D
1.0D
0.03D
1.0D
3D
0.5D
0.05D
2D
0.05D
2D
0.02D
1.5D
0.05D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
2D
0.4D
0.015D
0.4D
0.03D
0.3D
3D
4mm)
D
0.05D
D
0.05D
0.05D
2.5D
0.3D
1.5D
0.05D
1.0D
0.02D
0.02D
1.0D
0.03D
1.0D
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS STAINLESS STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Stainless Steels
(SUS)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
1.0 22,000 310 13,500 180 10,750 140 8,500 50
1.5 17,000 320 10,700 190 8,500 150 6,500 50
2.0 13,900 330 9,070 200 7,560 165 6,000 60
2.5 12,000 350 7,600 220 6,000 180 4,500 60
3.0 10,700 380 6,670 240 5,110 200 4,030 70
4.0 9,070 680 5,540 420 4,650 330 3,530 70
5.0 7,560 720 4,530 430 3,800 360 2,780 85
6.0 6,670 790 4,030 490 3,400 390 2,400 95
8.0 5,040 850 3,020 450 2,520 420 2,010 130
10.0 3,910 730 2,400 360 2,010 360 1,630 105
12.0 3,300 620 2,010 300 1,630 280 1,400 95
RPM = rev. / min.
FEED = mm / min.
p
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
0.03D
0.5D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
[ WE514 series ]
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
2.0 6,300 60 5,040 50 3,150 25
3.0 4,410 70 3,570 60 2,200 30
4.0 3,570 85 2,840 70 1,790 35
5.0 3,050 105 2,420 85 1,580 40
6.0 2,630 125 2,100 105 1,370 50
8.0 2,000 135 1,580 105 1,050 50
10.0 1,680 135 1,370 105 840 50
12.0 1,370 105 1,160 95 700 40
16.0 1,160 95 890 75 560 35
20.0 840 70 680 50 420 25
RPM = rev. / min.
FEED = mm / min.
.05D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ae
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
2.5D
2.0D
1.0D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
0.05D
0.05D
1.0D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
2.5D
2.0D
1.0D
1.0D
[ WE522 series ]
Recommended Cutting Condition
506
[ WE524 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS/CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
2.0 6,300 100 5,040 80 3,150 45
3.0 4,410 115 3,570 100 2,200 55
4.0 3,570 140 2,840 115 1,790 60
5.0 3,050 180 2,420 140 1,580 70
6.0 2,630 215 2,100 180 1,370 90
8.0 2,000 230 1,580 180 1,050 90
10.0 1,680 230 1,370 180 840 90
12.0 1,370 180 1,160 160 700 70
16.0 1,160 160 890 125 560 60
20.0 840 115 680 90 420 45
D10~D12=0.3mm
ae : 0.1×D
ae
0.5D
.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
0.8D
D
2D
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.4D
0.015D
0.4D
0.3D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
ae : 0.2×D
D10~D12=0.3mm
ae : 0.1×D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.5D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.4D
0.015D
0.4D
0.3D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
1.0D
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS STAINLESS STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Stainless Steels
(SUS)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
2.0 11,560 280 7,560 170 6,300 140 5,040 50
3.0 8,920 320 5,560 200 4,620 170 3,360 60
4.0 7,560 570 4,620 350 3,880 280 2,940 60
5.0 6,300 600 3,780 360 3,160 300 2,320 70
6.0 5,560 660 3,360 410 2,840 330 2,000 80
8.0 4,200 710 2,520 380 2,100 350 1,680 110
10.0 3,260 610 2,000 300 1,680 300 1,360 90
12.0 2,740 520 1,680 250 1,360 240 1,160 80
16.0 2,200 410 1,360 200 1,100 300 900 60
20.0 1,680 320 1,060 160 840 150 680 40
25.0 1,360 250 840 130 680 120 540 30
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
0.05D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
1.5D
0.05D
1.5D
1.0D
0.02D
0.02D
0.4D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
1.5D
1.5D
1.0D
1.5D
1.0D
0.05D
2.5D
0.02D
2.0D
1.0D
[ WME504, WXE504 series ]
ae : 0.2×D
D10~D12=0.3mm
ae : 0.1×D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
Ap
1.0D
D
0.8D
D
0.5D
(UP TO Ø3:0.2D)
D
1.0D
0.05D
0.05D
0.05D
1.0D
0.1D
1.5D
0.05D
1.5D
1.0D
2.5D
2.5D
Technical Data
507
0.03D
0.05D
1.0D
0.02D
0.02D
0.2D
0.02D
0.015D
0.4D
0.03D
0.3D
0.05D
D
1.5D
0.02D
0.03D
1.0D
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 45,000 750 37,000 560 23,000 300
2.0 23,500 800 18,000 540 12,000 360
3.0 15,750 810 12,600 580 8,280 380
4.0 12,150 830 9,540 600 6,345 400
6.0 9,450 900 7,470 640 4,950 440
8.0 7,110 860 5,625 620 3,780 410
10.0 5,580 800 4,410 570 2,925 380
12.0 4,770 800 3,780 570 2,520 380
16.0 3,600 810 2,900 570 2,000 400
20.0 3,000 810 2,300 570 1,600 400
0.5D
ae
2D
0.05D
2D
0.02D
1.5D
0.05D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.4D
0.015D
0.4D
0.3D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
0.05D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
[ WE504...H series ]
Recommended Cutting Condition
508
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
PREHARDENED STEELS HARDENED STEELS
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS HRc35~HRc45 HRc45~HRc55
STRENGTH 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED
6.0 16,800 6,090 8,400 3,050
8.0 12,600 6,090 6,300 3,050
10.0 9,980 5,990 5,040 3,050
12.0 8,400 5,040 4,200 2,520
16.0 6,300 3,780 3,160 1,890
20.0 5,040 3,050 2,520 1,470
25.0 4,500 2,700 2,200 1,300
► High Speed Cutting
0.05D
mm
mm
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
mm
mm
ae
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
D
0.8D
D
0.05D
0.05D
1.0D
2D
0.5D
0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
0.05D
0.05D
1.0D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
1.0D
► General Cutting
[ WE506 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
6.0 5,560 2,000 3,880 1,370 1,580 210
8.0 4,200 2,000 2,940 1,370 1,160 210
10.0 3,360 2,000 2,320 1,370 1,000 210
12.0 2,840 1,680 2,000 1,160 840 180
16.0 2,100 1,260 1,480 880 640 130
20.0 1,680 1,010 1,160 690 500 110
25.0 1,500 90 1,100 600 430 90
D8D120.3mm
ae : 0.05×D
0.02D
0.05D
D5D80.25mm
D10~D12=0.3mm
ae : 0.05×D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
0.4D
0.0
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
1
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
1.0D
D8D120.3mm
ae : 0.05×D
0.02D
0.05D
D5D80.25mm
D10~D12=0.3mm
ae : 0.05×D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
0.02D
0.4D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05D
1.5D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
D8D120.3mm
ae : 0.05×D
0.02D
0.05D
D5D80.25mm
D10~D12=0.3mm
ae : 0.05×D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
1.5D
1.0D
0.5D
1.0D
0
0.02D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05
1.5D
0.05D
2.5D
2.5D
2.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05
0.
a
a
a
a
a
a
0.0
0.03D
0.05
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05
Technical Data
509
0.03D
0.02D
0.02D
015D
0.4D
5D
D
0.3D
1.5D
0.02D
0.03D
1.0D
2D
0.02D
1.5D
0.02D
0.015D
0.4D
0.05D
D
0.05D
2.5D
0.3D
1.5D
0.05D
0.02D
1.0D
0.03D
1.0D
0.05D
2D
0.02D
D
0.05D
0.35D
1.5D
0.02D
0.4D
0.015D
0.4D
m)
D
0.05D
D
0.05D
5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.02D
0.02D
1.0D
0.03D
1.0D
[ WR502 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
0.2 44,000 145 28,800 60 17,600 40
0.3 41,000 170 27,000 70 16,500 45
0.4 41,000 170 27,000 70 16,500 45
0.5 36,000 190 23,400 80 14,300 50
0.6 30,000 210 19,800 90 12,100 55
0.8 30,000 210 19,800 90 12,100 55
1.0 27,600 240 18,000 100 11,000 60
1.5 22,000 250 13,500 110 8,500 60
2.0 18,000 260 11,560 120 7,200 70
2.5 15,000 270 9,500 130 6,100 70
3.0 13,240 280 8,560 140 5,280 70
4.0 10,720 340 6,820 170 4,300 80
5.0 9,160 420 5,800 200 3,800 100
6.0 7,900 500 5,040 250 3,280 120
8.0 6,000 540 3,800 250 2,520 120
10.0 5,040 540 3,280 250 2,020 120
12.0 4,120 420 2,780 230 1,680 100
16.0 3,100 360 2,100 170 1,280 80
20.0 2,520 280 1,640 120 1,000 60
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3.0 4,410 115 3,570 100 2,200 55
4.0 3,570 140 2,840 115 1,790 60
5.0 3,050 180 2,420 140 1,580 70
6.0 2,630 215 2,100 180 1,370 85
8.0 2,000 230 1,580 180 1,050 85
10.0 1,680 230 1,370 180 840 85
12.0 1,370 180 1,160 160 700 70
16.0 1,160 160 890 125 560 60
20.0 840 115 680 90 420 45
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
5D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
[ WR504, WR512 series ]
Recommended Cutting Condition
510
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
6.0 14,880 3,210 14,100 2,940 9,600 2,940
8.0 12,000 3,300 11,400 3,000 7,200 2,760
10.0 9,600 2,940 9,300 2,700 5,700 2,460
12.0 7,800 2,700 7,500 2,460 4,800 2,280
16.0 6,000 2,400 5,820 2,220 3,600 2,040
20.0 4,800 2,010 4,680 2,040 2,880 1,920
RPM = rev. / min.
FEED = mm / min.
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.03D
0.5D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
0.8D
D
0.05D
2D
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.03D
0.5D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
1.0D
D
0.8D
D
0.05D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
1.0D
[ WR506 series ]
[ WR514, WR542 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
0.2 50,000 170 34,500 75 21,150 45
0.3 50,000 200 32,000 85 20,000 50
0.4 50,000 200 32,000 85 20,000 50
0.5 43,000 220 28,000 95 17,100 60
0.6 36,400 250 24,000 110 14,500 65
0.8 36,400 250 24,000 110 14,500 65
1.0 33,100 280 21,600 120 13,200 70
1.5 26,400 300 16,200 130 10,200 70
2.0 21,600 310 13,800 140 8,640 80
2.5 18,000 320 11,400 150 7,320 80
3.0 15,900 330 10,300 160 6,300 80
4.0 12,800 400 8,200 200 5,150 95
5.0 11,000 500 7,000 240 4,560 120
6.0 9,500 600 6,000 300 3,930 140
8.0 7,200 640 4,550 300 3,020 140
10.0 6,000 640 4,000 300 2,420 140
12.0 5,000 500 3,340 270 2,000 120
16.0 3,720 450 2,520 210 1,540 95
20.0 3,000 330 1,950 140 1,200 70
ap
0.2D
0.2D
1.0D
Ap
0.05D
005D
1.0D
0.2D
002D
0.05D
ap
0.2D
0.2D
1.0D
Ap
0.05D
005D
1.0D
0.2D
002D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05D
Ap
0.5D
(UP TO Ø3:0.2D)
D
1.0D
0.03D
ap
ap : D1~D6=0.2
D8~D12=0
ae : 0.2×D
ap
ap : D1~D6=0.2
D8~D12=0
ae : 0.05×D
Technical Data
511
0.03D
[ WXR504 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 27,600 300 18,000 220 11,000 120
1.5 22,000 310 13,500 230 8,500 120
2.0 18,000 320 11,560 240 7,200 130
2.5 15,000 330 9,500 250 6,100 130
3.0 13,240 340 8,560 260 5,280 130
4.0 10,720 420 6,820 300 4,300 140
5.0 9,160 430 5,800 360 3,800 170
6.0 7,900 430 5,040 360 3,280 170
8.0 6,000 460 3,800 360 2,520 170
10.0 5,040 460 3,280 360 2,020 170
12.0 4,120 360 2,780 320 1,680 140
16.0 3,100 280 2,100 230 1,280 115
20.0 2,520 230 1,640 180 1,000 90
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
0.05D
0.05D
1.0D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 33,100 360 21,600 260 13,200 140
1.5 26,400 370 16,200 270 10,200 140
2.0 21,600 380 13,800 280 8,640 150
2.5 18,000 390 11,400 300 7,320 150
3.0 15,900 400 10,300 310 6,300 150
4.0 12,800 500 8,200 360 5,150 160
5.0 11,000 510 7,000 430 4,560 200
6.0 9,500 510 6,000 430 3,930 200
8.0 7,200 550 4,550 430 3,020 200
10.0 6,000 550 4,000 430 2,420 200
12.0 5,000 430 3,340 380 2,000 160
16.0 3,720 330 2,520 280 1,540 135
20.0 3,000 270 1,950 210 1,200 100
0.05D
2mm
0.3mm
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
2mm
0.3mm
ae
0.2D
0.2D
0.03D
0.5D
1.0D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
[ WXR514, WR544 series ]
Recommended Cutting Condition
512
[ WSPM4 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1.0 49000 7650 40000 6500 35000 5750
1.5 37000 8550 30000 7200 27000 6400
2.0 29700 9000 24300 7560 21600 6750
3.0 19800 9900 16200 8100 14400 7650
4.0 15300 10800 12600 8550 10800 7920
6.0 9900 11700 8100 9900 7200 8640
8.0 7380 11700 6300 9900 5400 8640
10.0 5850 10800 4950 9000 4320 8550
12.0 4950 10800 4140 9000 3690 8100
16.0 3690 9000 3060 7920 2700 7020
20.0 2970 7200 2430 6300 2160 5670
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
p
D
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
0.05D
0.05D
1.0D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05
Ap
1.0D
D
0.5D
(UP TO Ø3:0.2D)
0.1D
1.5D
1
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.05D
Technical Data
513
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
6.0 8,300 5,700 7,650 5,250 6,400 4,550
8.0 6,200 5,550 5,750 5,100 5,250 4,700
10.0 5,750 5,650 5,000 4,900 4,200 4,250
12.0 4,800 6,300 4,150 5,450 3,500 3,650
16.0 3,600 4,700 3,100 4,050 2,650 2,700
20.0 2,900 3,750 2,500 3,250 2,100 2,150
► General Cutting
► High Speed Cutting
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
6.0 5,100 3,500 5,500 3,750 3,850 2,700
8.0 3,800 3,400 4,150 3,700 2,850 2,550
10.0 3,800 3,750 3,600 3,500 2,700 2,700
12.0 3,200 4,200 3,250 4,250 2,250 2,300
16.0 2,400 3,100 2,250 2,900 1,700 1,750
20.0 1,900 2,500 1,800 2,350 1,350 1,400
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.8D
D
0.05D
0.05D
1.0D
2D
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
0.05D
0.05D
1.0D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
0.2D
0.2D
0.03D
0.5D
1.0D
D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
1.5D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
1.5D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
[ WDR503 series ]
Recommended Cutting Condition
514
[ WF61 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
6.0 12,400 840 8,400 570 3,400 260
8.0 9,200 840 6,300 570 2,400 240
10.0 7,600 840 5,100 570 2,000 290
12.0 6,000 800 4,200 570 1,680 260
14.0 5,200 840 3,600 570 1,400 200
16.0 4,800 760 3,300 510 1,200 160
18.0 4,400 720 2,700 420 1,100 150
20.0 3,600 560 2,400 360 1,000 150
25.0 3,200 620 2,160 410 900 160
e
0.2D
0.2D
0.03D
0.5D
1.0D
e
0.05D
0.05D
1.0D
2D
0.05D
2D
0.02D
1.5D
0.05D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
0.05D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
0.03D
0.05D
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.2D
0.2D
0.03D
0.5D
1.0D
0.05D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
Ap
1.0D
D
0.8D
D
0.05D
0.05D
1
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.
1.5D
0.05D
1.0D
0.05D
2.5D
0.02D
2.0D
0.02D
1.0D
[ WF60 series ]
WORKPIECE
ALLOY STEELS, CARBON STEELS ALLOY STEELS, CARBON STEELS,
PREHARDENED STEELS ALLOY STEELS, CARBON STEELS ALLOY STEELS, CARBON STEELS,
PREHARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, S45C, S50C)
Alloy Steels
Carbon Steels
Prehardened Steels
(SCM, SKD, NAK, KP4)
Alloy Steels
Carbon Steels
[SCM, S45C, S50C]
Alloy Steels
Carbon Steels
Prehardened Steels
[SCM, SKD, NAK, KP4]
HARDNESS ~HRc25 HRc25~HRc40 ~HRc25 HRc25~HRc40
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
6.0 12,000 1,550 10,600 1,100 15,800 2,570 14,300 1,850
8.0 9,000 1,650 8,100 1,180 11,900 2,700 10,700 1,950
10.0 7,200 1,650 6,400 1,180 9,500 2,700 8,500 1,950
12.0 6,000 1,540 5,400 1,140 8,000 2,570 7,100 1,850
16.0 4,500 1,500 4,100 1,050 6,000 2,450 5,400 1,750
20.0 3,600 1,330 3,200 900 4,800 2,140 4,300 1,500
RPM = rev. / min.
FEED = mm / min.
0.05D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
0.05D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.0
1.0D
0.05D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
0
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
1.0D
0.05D
Ap
1.0D
D
0.8D
D
2D
0.5D
(UP TO Ø3:0.2D)
D
0.05D
2D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.1D
1.5D
0.05D
1.5D
0.05D
0.05
1.0D
0.05D
1.5D
2.5
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
1.0D
0.03D
0.05
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.2×D
ae
ap
ap : D1~D6=0.2mm
D8~D12=0.3mm
ae : 0.05×D
ae
0.02D
0.0
Ap
1.0D
D
0.5D
(UP TO Ø3:0.2D)
0.1D
1.5D
2
Technical Data
515
1.0D
0.02D
D
3D
0.03D
1.0D
D
0.3D
0.03D
1.0D
D
0.3D
02D
0.03D
1.0D
0.02D
0.02D
D
0.3D
0.02D
0.03D
1.0D
0.02D
0.02D
0.05D
D
5D
5D
0.3D
1.5D
D
0.02D
0.03D
1.0D
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS
Alloy Steels
Carbon Steels
[SCM, SNCM, S45C]
Prehardened Steels
(NAK, CENA, KP4)
HARDNESS ~ HRc35 HRc35 ~ HRc45
STRENGTH ~ 1100N/mm2 1100 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED
0.4 36,000 144 27,900 113
0.6 25,200 144 18,900 113
0.8 18,000 144 13,950 108
1.0 14,850 149 11,250 113
2.0 7,560 153 5,670 113
3.0 3,969 108 3,213 90
4.0 3,213 126 2,556 104
Ap
1.0D
D
0.8D
D
0.5D
(UP TO Ø3:0.2D)
D
1.0D
0.5D
1.0D
0.35D
0.05D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
0.1D
1.5D
0.05D
1.5D
0.05D
1.0D
0.05D
1.5D
1.0D
0.05D
2.5D
2.5D
0
2.0D
[ WTB502 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS
Alloy Steels
Carbon Steels
[SCM, SNCM, S45C]
Prehardened Steels
[NAK, CENA, KP4]
HARDNESS ~ HRc35 HRc35 ~ HRc45
STRENGTH ~ 1100N/mm2 1100 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED
0.3 45,000 135 35,000 105
0.4 36,000 144 27,900 113
0.6 25,200 144 18,900 113
0.8 18,000 144 13,950 108
1.0 14,850 149 11,250 113
2.0 7,560 153 5,670 113
3.0 3,969 108 3,213 90
4.0 3,213 126 2,556 104
6.0 2,367 189 1,890 153
8.0 1,800 225 1,422 162
10.0 1,440 225 1,170 167
5D
e
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.1×D
ae
e
0.2D
0.2D
0.03D
0.5D
1.0D
5D
ap
ap : D1~D4=0.05×D
D5~D8=0.25mm
D10~D12=0.3mm
ae : 0.05×D
ae
Ap
0.8D
D
0.05D
0.05D
1.0D
2D
D
0.05D
2D
0.02D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
1.0D
0.02D
0.2D
0.02D
0.02D
0.4D
0.015D
0.4D
0.03D
0.3D
0.05D
0.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
[ WTE502 series ]
Recommended Cutting Condition
516
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS
Alloy Steels
Carbon Steels
[SCM, SNCM, S45C]
Prehardened Steels
[NAK, CENA, KP4]
HARDNESS ~ HRc35 HRc35 ~ HRc45
STRENGTH ~ 1100N/mm2 1100 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED
3.0 3,969 216 3,213 180
4.0 3,213 252 2,556 207
6.0 2,367 378 1,890 306
8.0 1,800 450 1,422 324
10.0 1,440 450 1,170 333
0.8D
D
D
1.5D
0.05D
1.0D
0.5D
1.0D
0.35D
1.5D
0.02D
0.05D
0.05D
.05D
1.0D
D
0.3D
(UP TO Ø3:0.4mm)
D
0.05D
D
0.05D
1.5D
0.05D
0.05D
1.0D
0.05D
1.5D
2.5D
0.3D
1.5D
0.05D
1.0D
0.05D
2.5D
2.5D
0.02D
2.0D
0.02D
1.0D
0.03D
1.0D
[ WTE504, WTE514 series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE
ALLOY STEELS, CARBON STEELS PREHARDENED STEELS HARDENED STEELS
Alloy Steels
Carbon Steels
(SCM, SNCM, S45C)
Prehardened Steels
(NAK, CENA, KP4)
Hardened Steels
(SKD, SKT, STAVAX)
HARDNESS ~HRc35 HRc35~HRc45 HRc45~HRc55
STRENGTH ~1100N/mm2 1100~1500N/mm2 1500~2000N/mm2
DIAMETER(mm) RPM FEED Ap(mm) RPM FEED Ap(mm) RPM FEED Ap(mm)
0.4 40,000 630 0.008~0.016 32,000 450 0.008~0.012 22,000 270 0.004~0.008
0.6 30,000 630 0.012~0.024 23,000 450 0.012~0.018 15,000 270 0.006~0.012
0.8 22,500 630 0.016~0.032 17,000 450 0.016~0.024 11,500 270 0.008~0.016
1.0 18,000 630 0.020~0.040 13,500 450 0.020~0.030 9,000 270 0.010~0.020
1.2 14,400 630 0.025~0.050 11,700 450 0.025~0.040 7,200 270 0.012~0.025
1.5 11,700 630 0.030~0.060 9,000 450 0.030~0.050 5,850 270 0.015~0.030
2.0 9,000 630 0.040~0.080 7,200 450 0.040~0.060 4,500 270 0.020~0.040
[ WTR504 series ]
Technical Data
517
[ X-STAR series ]
WORKPIECE LOW CARBON
STEELS
LOW CARBON
STEELS MED ALLOY STEELS MOLD&DIE STEELS GREY CAST IRON CAST IRON-DUCTILE
HARDNESS ~HB175 ~HB275 ~HB275 ~HB275 ~HB200 ~HB300
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
3 16,500 335 13,585 276 11,320 230 5,820 118 15,360 300 7,765 158
4 12,340 326 10,190 326 8,520 340 4,380 175 11,550 462 5,810 232
5 9,895 502 8,150 413 6,790 345 3,490 177 9,215 468 4,655 236
6 8,250 586 6,795 483 5,660 403 2,910 207 7,680 546 3,880 276
8 6,185 754 5,095 620 4,245 517 2,185 266 5,760 702 2,910 354
10 4,950 955 4,075 786 3,395 656 1,745 337 4,610 889 2,330 449
12 4,125 963 3,395 793 2,830 661 1,455 340 3,840 897 1,940 453
14 3,535 890 2,910 733 2,425 592 1,250 314 3,290 829 1,665 419
16 3,095 817 2,545 672 2,125 561 1,090 288 2,880 761 1,455 384
18 2,750 809 2,265 667 1,885 556 970 285 2,560 754 1,295 381
20 2,475 804 2,040 662 1,700 552 875 283 2,305 749 1,165 378
25 1,975 631 1,630 521 1,360 435 700 230 1,850 600 930 300
RPM = rev. / min.
FEED = mm / min.
Rd
0.5XD max
Ad
1.5XD max
1XD
max
1.0D
※ Use a rigid and precise machines and holders.
※ Use a suitable cutting oil.
Recommended Cutting Condition
518
[ X-STAR series ]
[ X-STAR series ] ► High Speed Cutting
WORKPIECE CAST
IRONMALLEABLE
STAINLESS
300 SERIES
STAINLESS
400 SERIES
STAINLESS
PH SERIES TITANIUM ALLOYS HEAT RESISTANT
STEELS
HARDNESS ~HB300 ~HB275 ~HB185 ~HB325 ~HB295 ~HB300
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
3 4,850 95 9,705 175 13,585 250 8,085 125 9,705 225 2,590 50
4 3,660 146 7,245 290 10,190 407 6,050 242 7,245 290 1,910 76
5 2,910 147 5,820 300 8,150 430 4,850 250 5,820 355 1,550 75
6 2,425 173 4,850 355 6,795 560 4,045 300 4,850 405 1,295 75
8 1,820 221 3,640 405 5,095 635 3,030 355 3,640 455 970 100
10 1,455 280 2,910 405 4,075 635 2,425 355 2,910 455 775 100
12 1,215 283 2,425 405 3,395 635 2,020 355 2,425 455 645 100
14 1,040 262 2,080 405 2,910 635 1,735 355 2,080 455 555 100
16 910 240 1,820 405 2,545 635 1,515 355 1,820 455 485 100
18 810 238 1,615 380 2,265 560 1,350 300 1,615 405 430 100
20 730 236 1,455 380 2,040 560 1,215 300 1,455 405 390 100
25 585 187 1,160 370 1,630 560 970 300 1,160 405 305 73
WORKPIECE HARDENED STEELS
HARDNESS HRc30~45
DIAMETER(mm) RPM FEED
3 6,900 552
4 5,175 414
5 4,140 331
6 3,450 414
8 2,588 414
10 2,070 414
12 1,725 414
14 1,479 414
16 1,294 414
18 1,150 368
20 1,035 414
25 828 397
RPM = rev. / min.
FEED = mm / min.
Rd
0.5XD max
Ad
1.5XD max
1XD
max
1.0D
※ Use a rigid and precise machines and holders.
※ Use a suitable cutting oil.
※ Use a rigid and precise machines and holders.
※ Use a suitable cutting oil.
RPM = rev. / min.
FEED = mm / min. Ad
0.3XD max
1.0D
Technical Data
519
[ X-STAR series] ► Side cutting
[ X-STAR series ] ► High Speed Cutting
WORKPIECE HARDENED STEELS
HARDNESS HRc30~45
DIAMETER(mm) RPM FEED
3 8,493 679
4 6,369 510
5 5,096 611
6 4,246 849
8 3,185 764
10 2,548 713
12 2,123 764
14 1,820 728
16 1,592 701
18 1,415 679
20 1,274 662
25 1,019 611
WORKPIECE HARDENED STEELS
HARDNESS HRc30~45
DIAMETER(mm) RPM FEED
3 18,047 2,166
4 13,535 1,624
5 10,828 1,732
6 9,023 2,166
8 6,768 1,895
10 5,414 1,732
12 4,512 1,985
14 3,867 1,856
16 3,384 1,895
18 3,008 1,805
20 2,707 1,841
25 2,166 1,646
RPM = rev. / min.
FEED = mm / min.
Rd
0.3XD max
Ad
1XD
max
※ Use a rigid and precise machines and holders.
※ Use a suitable cutting oil.
※ Use a rigid and precise machines and holders.
※ Use a suitable cutting oil.
RPM = rev. / min.
FEED = mm / min.
Rd
0.1XD
Ad
0.1XD
Recommended Cutting Condition
520
[ DS502 ...series ]
[ DS502 ...series ]
WORKPIECE
CARBON STEELS,
CAST IRON
ALLOY STEELS,
PREHARDENED STEELS HARDENED STEELS STAINLESS STEELS NICKEL ALLOY,
TITANIUM ALLOY
HARDNESS 150~250HB 25~35HRC 35~45HRC 45~55HRC SUS304, 316
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
2 19,100 770 12,800 370 10,200 270 8,900 190 8,900 210 6,400 120
4 10,800 1,100 7,200 550 5,700 400 5,000 280 5,000 310 3,600 180
6 7,700 1,300 5,200 660 4,100 480 3,600 330 3,600 380 2,600 210
8 6,000 1,400 4,000 700 3,200 510 2,800 360 2,800 400 2,000 230
10 4,800 1,400 3,200 700 2,600 520 2,300 370 2,300 410 1,600 230
12 4,000 1,400 2,700 710 2,200 530 1,900 370 1,900 410 1,400 240
RPM = rev. / min.
FEED = mm / min.
0.1D
0.2D
0.05D
0.1D
0.1D
0.2D
0.05D
0.1D
WORKPIECE CARBON STEELS, CAST
IRON
ALLOY STEELS,
PREHARDENED STEELS HARDENED STEELS STAINLESS STEELS
HARDNESS 150~250HB 25~35HRc 35~45HRc 45~55HRc SUS304, 316
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
2 51,000 2,100 39,800 1,300 35,700 960 23,700 640 35,700 960
4 25,500 2,700 19,900 1,700 17,900 1,300 11,900 830 17,900 1,300
6 17,000 3,000 13,300 1,900 11,900 1,400 7,900 920 11,900 1,400
8 12,800 3,100 10,000 2,000 9,000 1,500 6,000 960 9,000 1,500
10 10,200 3,100 8,000 2,000 7,200 1,500 4,800 960 7,200 1,500
12 8500 3,100 6,700 2,000 6,000 1,500 4,000 960 6,000 1,500
RPM = rev. / min.
FEED = mm / min.
0.05D
0.1D
0.02D
0.05D
0.05D
0.1D
Technical Data
521
[ SM503 series ] ► Slotting
[ SM503 series ] ► Side cutting
WORKPIECE CARBON STEELS, ALLOY STEELS, TOOL STEELS CAST IRON STAINLESS
STEELS
COPPER
ALLOYS
TITANIUM
ALLOYS INCONEL
HARDNESS ~HRc20 HRc20 ~ HRc30 HRc30 ~ HRc45
STRENGTH 1000N/mm2 800 ~ 1000N/mm2 1500 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
3 10,080 950 7,750 740 5,550 395 6,700 520 5,550 320 8,300 360 5,550 395 2,200 100
4 7,550 1,400 5,850 1,100 4,200 595 5,050 550 4,200 320 6,200 400 4,200 595 1,650 105
6 5,050 1,650 3,850 1,250 2,800 700 3,350 660 2,800 370 4,100 440 2,800 700 1,150 130
8 3,750 1,700 2,950 1,330 2,100 710 2,500 665 2,100 375 3,100 500 2,100 710 850 120
10 3,050 1,650 2,300 1,250 1,650 655 2,000 630 1,650 355 2,500 530 1,650 665 650 120
12 2,500 1,500 2,000 1,200 1,350 605 1,650 570 1,350 320 2,000 550 1,350 605 555 110
D
0.2D
RPM = rev. / min.
FEED = mm / min. D
0.5D
(UP TO Φ3 : 0.4mm)
WORKPIECE CARBON STEELS, ALLOY STEELS, TOOL STEELS CAST IRON STAINLESS
STEELS
COPPER
ALLOYS
TITANIUM
ALLOYS INCONEL
HARDNESS ~HRc20 HRc20 ~ HRc30 HRc30 ~ HRc45
STRENGTH 1000N/mm2 800 ~ 1000N/mm2 1500 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED RPM FEED
3 10,080 1,080 7,750 850 5,550 450 6,700 605 5,550 365 8,300 390 5,550 450 2,200 110
4 7,550 1,630 5,850 1,260 4,200 680 5050 630 4,200 365 6,200 440 4,200 680 1,650 125
6 5,050 1,910 3,850 1,470 2,800 810 3,350 755 2,800 430 4,100 490 2,800 810 1,150 150
8 3,750 1,950 2,950 1,500 2,100 810 2,500 770 2,100 430 3,100 550 2,100 810 850 140
10 3,050 1,890 2,300 1,400 1,650 775 2,000 720 1,650 415 2,500 570 1,650 775 650 140
12 2,500 1,700 2,000 1,340 1,350 700 1,650 665 1,350 365 2,000 620 1,350 700 555 125
RPM = rev. / min.
FEED = mm / min.
1.5D
0.1D
1.5D
0.05D
Recommended Cutting Condition
522
[ SM504, VXE504, VXR504 series ]
RPM = rev. / min.
FEED = mm / min. 1.0D
0.5D
1.0D
1.0D
SM504 VXE504
WORKPIECE ALLOY STEELS, CAST IRON STAINLESS STEELS 300 SERIES
TITANIUM STAINLESS STEELS 400 SERIES
HARDNESS ~HB230
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1 40,500 300 20,000 250 28,000 160
1.5 27,000 300 13,000 180 18,500 160
2 20,300 300 10,000 150 14,000 160
2.5 16,200 300 8,000 120 11,000 165
3 13,500 275 6,690 105 9,350 145
4 10,100 370 5,050 135 7,000 185
5 8,090 410 4,050 165 5,600 230
6 6,750 480 3,350 190 4,700 265
8 5,050 620 2,500 250 3,500 340
10 4,050 780 2,050 320 2,800 430
12 3,370 750 1,680 310 2,350 435
14 2,890 670 1,400 280 2,000 405
16 2,500 630 1,250 265 1,750 370
18 2,250 630 1,100 260 1,550 365
20 2,000 620 1,000 260 1,400 365
Technical Data
523
[ ZF62 series ] ► Side cutting
RPM = rev. / min.
FEED = mm / min. 0.3D
1.5D
0.3D
1.5D
0.05D
1.0D
WORKPIECE N0N-ALLOYED STEELS
ALLOY STEELS · CAST IRON
ALLOY STEELS, HEAT RESISTANT STEELS STAINLESS STEELS INCONEL
HARDNESS ~ HRc30 HRc30 ~ HRc45
STRENGTH ~ 1000N/mm2 1000 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
6 16,380 2,680 13,020 970 8,820 670 3,000 285
8 12,180 2,680 9,660 970 6,615 670 2,250 270
10 9,660 2,680 7,980 970 5,355 660 1,625 285
12 8,400 2,770 6,300 925 4,410 660 1,500 285
16 6,300 2,770 5,040 880 3,465 590 1,000 165
20 5,040 2,495 3,780 650 2,520 415 825 150
[ ZF62 series ] ► Slotting
WORKPIECE N0N-ALLOYED STEELS
ALLOY STEELS · CAST IRON
ALLOY STEELS, HEAT RESISTANT STEELS STAINLESS STEELS INCONEL
HARDNESS ~ HRc30 HRc30 ~ HRc45
STRENGTH ~ 1000N/mm2 1000 ~ 1500N/mm2
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
6 16,380 2,680 13,020 970 8,820 670 3,000 285
8 12,180 2,680 9,660 970 6,615 670 2,250 270
10 9,660 2,680 7,980 970 5,355 660 1,625 285
12 8,400 2,770 6,300 925 4,410 660 1,500 285
16 6,300 2,770 5,040 880 3,465 590 1,000 165
20 5,040 2,495 3,780 650 2,520 415 825 150
D
Ae
D
0.5D
RPM = rev. / min.
FEED = mm / min.
D
0.5D
Ae : Φ4 ~ Φ10 = 0.25 x D
Φ12 ~ Φ16 = 0.15 x D
Φ18 ~ Φ20 = 0.10 x D
Recommended Cutting Condition
524
RPM = rev. / min.
FEED = mm / min.
[ WAB312 series ]
WORKPIECE ALUMINIUM ALLOY COPPER ALLOY
DIAMETER(mm) RPM FEED RPM FEED
6 18,000 1,750 5,500 440
8 14,000 2,000 4,200 500
10 14,000 2,350 4,200 580
12 14,000 3,000 4,200 750
16 11,000 2,700 3,300 670
20 8,000 2,200 2,200 600
2.0D
0.5D
RPM = rev. / min.
FEED = mm / min.
[ WAE301 series ] ► Slotting, General Cutting
WORKPIECE ACRYLIC ALLOY STEELS
DIAMETER(mm) RPM FEED RPM FEED
1.0 32,000 2,000 23,000 1,300
2.0 32,000 2,200 23,000 1,500
3.0 25,000 2,400 18,000 1,700
4.0 20,000 2,400 15,000 1,800
5.0 15,000 2,200 12,000 1,800
6.0 13,500 2,300 10,000 1,800
8.0 10,000 2,400 7,800 1,900
10.0 8,000 2,400 6,000 2,000
12.0 7,000 2,200 5,000 1,900
1.0D
2.5D
Technical Data
525
[ WAE302 series ] ► Slotting, Side cutting
WORKPIECE ALLOY STEELS, CAST IRON ALUMINIUM
HARDNESS ~HB230
DIAMETER(mm) RPM FEED RPM FEED
1.0 16,870 505 16,870 845
1.5 13,150 525 13,150 790
2.0 11,300 565 11,300 790
2.5 10,565 635 10,565 845
3.0 10,000 700 10,000 900
4.0 10,000 900 10,000 1,100
5.0 10,000 1,000 10,000 1,300
6.0 10,000 1,200 10,000 1,500
7.0 8,850 1,240 8,850 1,505
8.0 8,000 1,400 8,000 1,800
9.0 8,000 1,550 8,000 1,680
10.0 8,000 1,700 8,000 2,100
12.0 8,000 2,100 8,000 2,600
14.0 6,000 1,800 6,000 2,200
16.0 6,000 1,900 6,000 2,400
18.0 4,000 1,400 4,000 1,800
20.0 4,000 1,600 4,000 1,900
1.0D
0.5D
RPM = rev. / min.
FEED = mm / min. A
1.0D
A : Φ3 ~ Φ10 = 0.25 x D
Φ12 ~ Φ20 = 0.5 x D
Recommended Cutting Condition
526
[ WAE30(2)3, WAR303 series ] ► Side cutting , General Cutting
[ WAE30(2)3, WAR303 series ] ► Slotting, General Cutting
WORKPIECE ALUMINIUM, NONFERROUS METALS
DIAMETER(mm) RPM FEED
3 7,000 455
4 7,000 546
5 7,000 651
6 7,000 756
8 5,600 861
10 5,600 1,050
12 5,600 882
14 4,200 1106
16 4,200 1,211
18 2,800 910
20 2,800 956
※ Please reduce cutting speed around 20~30% from the above table or AE323 series.
RPM = rev. / min.
FEED = mm / min.
2.5D
0.15D
WORKPIECE ALUMINIUM, NONFERROUS METALS
DIAMETER(mm) RPM FEED
3 7,000 350
4 7,000 441
5 7,000 504
6 7,000 606
8 5,600 700
10 5,600 854
12 5,600 1,050
14 4,200 903
16 4,200 945
18 2,800 700
20 2,800 805
1.5D
RPM = rev. / min.
FEED = mm / min.
1.0D
Technical Data
527
[ WAR302 series ] ► Side cutting , General Cutting
WORKPIECE ALUMINIUM ALLOY
(<Si 4%)
ALUMINIUM ALLOY
(<Si 8%)
ALUMINIUM ALLOY
(DIE CASTING)
ALUMINIUM ALLOY
(Cu)
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
4 24,000 4,800 19,900 3,980 16,000 3,200 12,000 2,400
6 16,000 3,840 13,200 3,160 10,600 2,544 8,000 1,920
8 12,000 3,600 9,900 2,970 8,000 2,400 6,000 1,800
10 9,500 3,420 8,000 2,880 6,300 2,260 4,800 1,720
12 8,000 3,200 6,600 2,640 5,300 2,120 4,000 1,600
14 6,800 2,990 5,600 2,460 4,500 1,980 3,400 1,490
16 6,000 3,000 5,000 2,500 4,000 2,000 3,000 1,500
18 5,300 2,600 4,400 2,200 3,500 1,750 2,600 1,300
20 4,800 2,400 4,000 2,000 3,200 1,600 2,400 1,200
RPM = rev. / min.
FEED = mm / min.
[ WAR302 series ] ► Slotting, General Cutting
WORKPIECE ALUMINIUM ALLOY
(<Si 4%)
ALUMINIUM ALLOY
(<Si 8%)
ALUMINIUM ALLOY
(DIE CASTING)
ALUMINIUM ALLOY
(Cu)
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
4 24,000 3,840 19,900 2,980 16,000 2,240 12,000 1,440
6 16,000 3,072 13,200 2,370 10,600 1,780 8,000 1,150
8 12,000 2,880 9,900 2,230 8,000 1,680 6,000 1,080
10 9,500 2,730 8,000 2,160 6,300 1,580 4,800 1,030
12 8,000 2,560 6,600 1,980 5,300 1,480 4,000 960
14 6,800 2,390 5,600 1,845 4,500 1,380 3,400 890
16 6,000 2,400 5,000 1,870 4,000 1,400 3,000 900
18 5,300 2,080 4,400 1,650 3,500 1,220 2,600 780
20 4,800 1,920 4,000 1,500 3,200 1,260 2,400 720
RPM = rev. / min.
FEED = mm / min.
1.0D
1.0D
Recommended Cutting Condition
528
[ WAR502 series ] ► Side Cutting, Slotting, General Cutting
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%) MAGNESIUM ALLOY·COPPER ALLOYS
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1 32,000 220 32,000 220 23,000 220
1.2 32,000 230 32,000 230 19,000 220
1.4 32,000 260 32,000 260 16,500 220
1.5 32,000 280 32,000 280 15,500 220
1.6 32,000 320 32,000 320 14,500 220
1.8 32,000 360 32,000 360 13,000 220
2 32,000 420 32,000 420 11,500 220
2.5 25,000 600 25,000 600 9,500 250
3 21,000 700 21,000 700 7,950 250
4 15,500 725 15,500 725 5,950 280
5 12,500 760 12,500 760 4,750 295
6 10,500 830 10,500 830 3,950 310
8 7,950 890 7,950 890 2,950 300
10 6,350 995 6,350 995 2,350 365
12 5,300 1,050 5,300 1,050 1,950 390
RPM = rev. / min.
FEED = mm / min.
[ WAR502 series ] ►Side Cutting, Slotting, High Speed Cutting
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%) MAGNESIUM ALLOY·COPPER ALLOYS
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
1 50,000 1,000 50,000 950 42,000 700
1.2 50,000 1,200 50,000 1,150 36,000 700
1.4 50,000 1,400 50,000 1,250 31,000 700
1.5 50,000 1,600 48,000 1,250 29,500 700
1.6 50,000 1,700 45,000 1,250 28,000 700
1.8 50,000 1,850 41,000 1,250 26,500 750
2 50,000 2,000 38,000 1,250 24,000 750
2.5 48,000 2,100 31,000 1,250 20,000 750
3 40,000 2,100 26,000 1,250 17,000 750
4 33,000 2,250 20,000 1,350 14,000 800
5 31,000 2,800 19,200 1,650 12,500 950
6 26,000 2,800 15,900 1,700 10,500 1,000
8 19,500 2,900 12,000 1,800 7,900 1,000
10 15,500 3,200 9,600 1,900 6,350 1,100
12 13,000 3,200 8,000 1,900 5,300 1,100
ap
ALUMINIUM ALLOY, ALUMINUM ALLOY CASTING 0.15D
MAGNESIUM ALLOY, COPPER ALLOYS 0.1D
ae
ALUMINIUM ALLOY, ALUMINUM ALLOY CASTING 0.15D
MAGNESIUM ALLOY, COPPER ALLOYS 0.1D
RPM = rev. / min.
FEED = mm / min.
1.0D
1.0D
Technical Data
529
[ WAR503 series ] ►Side cutting , High Speed Cutting
[ WAR503 series ] ► Side cutting , General Cutting
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%) MAGNESIUM ALLOY·COPPER ALLOYS
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3 21,000 1,100 21,000 1,100 7,950 325
4 15,500 1,250 15,500 1,250 5,950 365
5 12,500 1,300 12,500 1,275 4,750 385
6 10,500 1,400 10,500 1,400 3,950 400
8 7,950 1,500 7,950 1,500 2,950 460
10 6,350 1,700 6,350 1,700 2,350 475
12 5,300 1,750 5,300 1,750 1,950 510
16 3,950 1,750 3,950 1,750 1,450 510
20 3,150 1,750 3,150 1,750 1,150 510
RPM = rev. / min.
FEED = mm / min.
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%) MAGNESIUM ALLOY·COPPER ALLOYS
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3 40,000 2,100 24,000 1,250 17,000 625
4 32,000 2,250 19,200 1,550 14,300 800
5 32,000 3,250 19,200 1,950 12,700 925
6 26,500 3,500 15,900 2,150 10,600 960
8 20,000 3,750 12,000 2,250 8,000 1,130
10 16,000 4,300 9,600 2,580 6,350 1,150
12 13,300 4,400 8,000 2,650 5,300 1,250
16 10,000 4,400 6,000 2,650 4,000 1,250
20 8,000 4,400 4,800 2,650 3,200 1,250
RPM = rev. / min.
FEED = mm / min.
Recommended Cutting Condition
530
[ WAR503 series ] ► Slotting, General Cutting
[ WAR503 series ] ► Slotting, High Speed Cutting
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%)
MAGNESIUM ALLOY·COPPER ALLOYS
(AZ91·AZ80A·C1100)
DIAMETER(mm) RPM FEED RPM FEED RPM FEED
3 21,000 770 2,100 770 7,950 325
4 15,500 810 15,500 810 5,950 375
5 12,500 860 12,500 860 4,750 385
6 10,500 950 10,500 950 3,950 400
8 8,000 1,000 8,000 1,000 2,950 460
10 6,350 1,150 6,350 1,150 2,350 475
12 5,300 1,200 5,300 1,200 1,950 510
16 3,950 1,200 3,950 1,200 1,450 510
20 3,150 1,200 3,150 1,200 1,150 510
RPM = rev. / min.
FEED = mm / min.
WORKPIECE ALUMINIUM ALLOY
(A7075)
ALUMINUM ALLOY CASTING
(Si13%)
DIAMETER(mm) RPM FEED RPM FEED
3 40,000 1,450 24,000 880
4 32,000 1,700 19,200 1,000
5 32,000 2,200 19,200 1,350
6 26,500 2,400 15,900 1,450
8 20,000 2,500 12,000 1,500
10 16,000 2,800 9,600 1,700
12 13,300 2,950 8,000 1,800
16 10,000 3,000 6,000 1,800
20 8,000 3,000 4,800 1,800
RPM = rev. / min.
FEED = mm / min.
0.5D
1.0D
0.25D
1.0D
Technical Data
531
[ WAF303 series ] ► Slotting
WORKPIECE ALUMINIUM, NONFERROUS METALS
DIAMETER(mm) RPM FEED RPM FEED
6 10,500 800 13,500 1,050
8 8,000 700 10,500 900
10 6,500 750 8,500 950
12 5,250 800 6,800 1,050
16 4,000 800 5,200 1,050
20 3,200 800 4,200 1,050
RPM = rev. / min.
FEED = mm / min. 1.0D
1.5D
1.5D
0.5D
Recommended Cutting Condition
532
[ B302, BL422 series ]
[ B304 series ]
※ Please reduce cutting speed around 20~30% from the above table or BL422 series.
WORKPIECE CARBON STEELS, ALLOY STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS
HARDNESS ~ HB225 HB225~325
DIAMETER(mm) RPM FEED RPM FEED
R0.5 31,800 572 27,900 502
R1 31,800 1,910 27,900 1,670
R2 15,900 1,910 13,900 1,670
R3 10,600 1,910 9,280 1,670
R4 7,960 1,910 6,960 1,670
R5 6,370 1,780 5,570 1,560
R6 5,310 1,590 4,640 1,390
R8 4,000 1,300 3,500 1,050
R10 3,200 1,000 2,800 840
R12.5 2,400 800 2,100 650
RPM = rev. / min.
FEED = mm / min.
ae
ap
R ap ae
R 1.0 0.05 x up to R 0.2 x up to R
1.0< R 0.1 x up to R 0.2 x up to R
WORKPIECE CARBON STEELS, ALLOY STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS
HARDNESS ~ HB225 HB225~325
DIAMETER(mm) RPM FEED RPM FEED
R0.5 39,750 718.25 34,875 6,275
R1 39,750 2,387.5 34,875 2,087.5
R2 19,875 2,387.5 17,375 2,087.5
R3 13,250 2,387.5 11,600 2,087.5
R4 9,950 2,387.5 8,700 2,087.5
R5 7,962.5 2,225 6,962.5 1,950
R6 6,637.5 1,987.5 5,800 1,737.5
R8 5,000 1,625 4,375 1,312.5
R10 4,000 1,250 3,500 1050
R12.5 3,000 1,000 2,625 812.5
RPM = rev. / min.
FEED = mm / min.
ae
ap
R ap ae
R 1.0 0.05 x up to R 0.2 x up to R
1.0< R 0.1 x up to R 0.2 x up to R
Technical Data
533
Side Cutting Slotting
DepthofCut : 1.5D WIDTH : 0.1D DepthofCut : 0.5D WIDTH : 1D
CARBON STEELS, ALLOY
STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS CARBON STEELS, ALLOY
STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS
HARDNESS ~ HB225 HB225~325 ~ HB225 HB225~325
DIAMETER(mm) RPM FEED RPM FEED RPM FEED RPM FEED
1 5,300 60 4,300 50 4,300 40 3,500 20
2 4,500 80 3,800 60 3,800 50 3,100 30
3 3,700 80 3,200 60 3,200 50 2,650 30
4 2,750 110 2,400 60 2,400 50 2,000 30
6 1,850 110 1,600 60 1,600 50 1,320 30
8 1,400 110 1,200 90 1,200 60 1,000 40
10 1,100 110 950 90 950 60 800 40
12 930 110 800 90 800 60 660 40
16 700 110 600 90 600 60 500 40
20 560 110 480 90 480 60 400 40
25 450 110 380 90 380 60 320 40
[ E302, E322, EL422 series ]
[ E304, E324 series ]
※ Please reduce cutting speed around 20~30% from the above table or E322 series.
Side Cutting Slotting
DepthofCut : 1.5D WIDTH : 0.1D DepthofCut : 0.5D WIDTH : 1D
CARBON STEELS, ALLOY
STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS CARBON STEELS, ALLOY
STEELS, TOOL STEELS ALLOY STEELS, TOOL STEELS
DIAMETER(mm) ~ HB225 HB225~325 ~ HB225 HB225~325
HARDNESS RPM FEED RPM FEED RPM FEED RPM FEED
1 6,630 90 5,380 75 5,380 60 4,380 30
2 5,630 120 4,750 90 4,750 75 3,880 45
3 4,630 120 4,000 90 4,000 75 3,310 45
4 3,440 165 3,000 90 3,000 75 2,500 45
6 2,310 165 2,000 90 2,000 75 1,650 45
8 1,750 165 1,500 135 1,500 90 1,250 60
10 1,380 165 1,190 135 1,190 90 1,000 60
12 1,160 165 1,000 135 1,000 90 830 60
16 880 165 750 135 750 90 630 60
20 700 165 600 135 600 90 500 60
25 560 165 480 135 480 90 400 60
※ Please reduce cutting speed around 20~30% from the above table or E324 series.
Recommended Cutting Condition
534
[ BC502 series ]
WORKPIECE UNALLOYED COPPER
R(mm) DIAMETER(mm) RPM FEED Rd Ad
0.5 1 41,000 1,660 0.040 0.063
0.75 1.5 27,000 1,830 0.068 0.087
1 2 20,000 1,780 0.089 0.112
1.25 2.5 16,000 1,840 0.115 0.090
1.5 3 13,000 2,220 0.171 0.168
2 4 10,000 2,080 0.208 0.200
2.5 5 8,300 1,990 0.240 0.200
3 6 6,900 1,940 0.281 0.250
4 8 5,720 1,000 0.175 0.400
5 10 4,550 700 0.154 0.500
6 12 3,770 600 0.159 0.600
RPM = rev. / min.
FEED = mm / min. Ad
Rd
[ RC502 series ]
WORKPIECE UNALLOYED COPPER
DIAMETER(mm) RPM FEED RPM FEED
3 44,500 2,350 50,000 3,700
4 33,400 2,100 50,000 4,700
6 22,300 2,100 33,400 4,900
8 16,700 2,100 25,000 4,700
10 13,370 2,100 20,000 4,800
12 11,100 2,100 16,700 4,700
1.0D
0.5D
RPM = rev. / min.
FEED = mm / min. 0.5D
1.0D
Technical Data
535
[ G series ]
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
0.5 16,000 480
0.75 16,000 640
1 16,000 800
1.5 16,000 1,450
2 16,000 2,100
3 15,000 2,950
4 13,000 3,000
5 11,500 3,050
6 10,500 3,150
8 8,555 2,960
RPM = rev. / min.
FEED = mm / min.
0.2D
0.2D
[ WGB504 series ]
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
1.0 20,000 700
2.0 16,000 1,200
3.0 16,000 2,000
4.0 16,000 3,100
5.0 15,000 3,800
6.0 15,000 4,400
8.0 13,000 4,500
10.0 12,000 4,600
12.0 10,000 4,700
16.0 7,500 3,800
20.0 6,000 3,500
RPM = rev. / min.
FEED = mm / min.
0.2D
0.2D
Recommended Cutting Condition
536
[ GE series ]
RPM = rev. / min.
FEED = mm / min.
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
0.4 40,000 200
0.6 40,000 350
0.8 40,000 550
1.0 40,000 700
2.0 25,000 800
3.0 20,000 800
4.0 18,000 950
5.0 14,000 1,200
6.0 11,000 1,400
8.0 8,000 1,300
10.0 6,500 1,200
12.0 5,500 1,200
※ Please reduce cutting speed 50% from the above table when using long and extra long type
1.5D
0.1D
RPM = rev. / min.
FEED = mm / min.
[ WGE504 series ]
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
3.0 20,000 1,600
4.0 18,000 1,900
5.0 14,000 2,400
6.0 11,000 2,800
8.0 8,000 2,600
10.0 6,500 2,400
12.0 5,500 2,400
16.0 4,200 2,450
20.0 3,300 2,400
※ Please reduce cutting speed 50% from the above table when using long and extra long type
1.5D
0.1D
Technical Data
537
RPM = rev. / min.
FEED = mm / min.
[ WGR502 series ]
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
0.4 40,000 640
0.6 40,000 640
0.8 40,000 800
1.0 40,000 960
1.2 40,000 1,200
1.5 40,000 1,440
2.0 40,000 1,600
3.0 27,000 1,900
4.0 20,000 2,300
5.0 16,000 2,300
6.0 14,000 2,300
1.0D
0.5D
[ WGR504 series ]
WORKPIECE GRAPHITE
DIAMETER(mm) RPM FEED
4.0 40,000 3,500
6.0 40,000 5,600
8.0 32,000 5,600
10.0 26,000 5,700
12.0 21,000 5,450
16.0 15,800 5,450
20.0 12,800 5,500
RPM = rev. / min.
FEED = mm / min. 0.3D
0.3D
Recommended Cutting Condition
538
[ Nomenclature of Drill ]
[ Working of Main Angle ]
FLUTE
MARGIN WIDTH
CHISEL EDGE ANGLE
FLUTEWIDTH
CHISEL EDGE
BODY CLEARANCE
CHISEL EDGE LENGTH BODY CLEARANCE DIAMETER
WEB THINNING
WEB
WEB THIKNESSS
POINT ANGLE HELIX ANGLE LIP RELIEF ANGLE
70。 118。 140。
Large → Torque → Small
Small → Thrust → Large
10。 38。 40。
Bad → Cutting Capacity → Good
Good → Chip Ejection → Bad
Large → Rigidity of tool → Small
7。 10。 15。
Small → Tool Wear → Large
Small → Vibration → Large
12。
V =
1000
πx D x N (m/min)
●Cutting Speed
• V : Cutting Speed
• D : Diameter of drill
• N : Revolution
• π: (3.14)
(m/min)
(mm)
(rpm)
●Helix Angle
δ= Tan-1 ( ) πD
L
• δ: Helix angle
• D : Diameter of drill
• L : lead
• π: (3.14)
(mm)
(mm)
f =
N
S (m/rev)
●Feed
• f : Feed
• S : Depth of cut per min
• N : Revolution
(mm/rev)
(mm/min)
(rpm)
f
N
D
。
Technical Data
539
[ NDPR/NDPL series ]
WORKPIECE
CARBON STEELS(C<0.3%)
ALLOY STEELS/SS400
SCM ~710N/㎟
CARBON STEELS(C<0.3%)
ALLOY STEELS/S50C
SCM ~1,060N/㎟
GREY CAST IRON
<HB240
GREY CAST IRON
<HB350 STAINLESS STEELS
V 80~120m/min 80~120m/min 120~200m/min 80~130m/min 40~45m/min
DIAMETER
(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
1 13,000 0.04 13,000 0.04 21,300 0.04 14,200 0.04 7,160 0.03
2 13,000 0.06 13,000 0.06 21,300 0.06 14,200 0.06 7,160 0.04
3 13,000 0.13 13,000 0.13 21,000 0.13 14,000 0.13 4,780 0.07
4 9,500 0.14 9,500 0.14 16,000 0.14 10,500 0.14 3,600 0.08
5 7,600 0.15 7,600 0.15 13,000 0.15 8,300 0.15 2,850 0.09
6 6,400 0.17 6,400 0.17 11,000 0.17 6,900 0.17 2,400 0.1
8 4,800 0.21 4,800 0.21 8,000 0.21 5,200 0.21 1,800 0.12
10 3,800 0.25 3,800 0.25 6,400 0.25 4,150 0.25 1,450 0.15
12 3,200 0.27 3,200 0.27 5,300 0.27 3,450 0.27 1,200 0.17
14 2,750 0.29 2,750 0.29 4,550 0.29 3,000 0.29 1,000 0.19
16 2,400 0.31 2,400 0.31 4,000 0.31 2,600 0.31 900 0.21
18 2,100 0.33 2,100 0.33 3,550 0.33 2,300 0.33 800 0.23
20 1,900 0.35 1,900 0.35 3,200 0.35 2,100 0.35 700 0.25
※Recommended conditions in the above table are ideal conditions, and work by adjusting the conditions according to the equipment and other
conditions.
*NDPL : Apply 85% of the table
Recommended Cutting Condition
540
[ CTS BOTTOM DRILL Cutting Condition ]
WORKPIECE
GREY CAST IRON
CARBON STEELS
ALLOY STEELS
PREHARDENED
STEELS
MOLD&DIE STEELS HARDENED STEELS
STAINLESS STEELS DUCTILE CAST IRON ALUMINIUM ALLOY
STEELS ALUMINIUM
RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 8,150 0.05 7,120 0.05 3,790 0.05 2,650 0.03 7,180 0.04 17,400 0.06 12,500 0.05
4 6,100 0.07 5,260 0.07 2,870 0.06 2,000 0.04 5,280 0.06 12,850 0.08 9,550 0.07
5 4,920 0.08 4,240 0.08 2,260 0.08 1,600 0.05 4,210 0.07 10,300 0.10 7,650 0.09
6 4,100 0.09 3,540 0.1 1,840 0.09 1,300 0.06 3,550 0.09 8,750 0.12 6,400 0.10
8 3,080 0.14 2,660 0.13 1,400 0.12 1,000 0.08 2,670 0.12 6,480 0.16 4,750 0.14
10 2,400 0.17 2,110 0.17 1,100 0.15 800 0.10 2,110 0.15 5,230 0.20 3,800 0.17
12 2,000 0.21 1,750 0.21 950 0.18 650 0.12 1,740 0.18 4,330 0.24 3,200 0.21
※ When using non-water soluble oil, the RPM and V should be lowered by 20%.
Sloping surface rake
Cutting Condition
RPM fn
(mm/rev)
0 ~ 15º 100% 100%
15º ~ 30º 100% 50%↓
30º ~ 70%↓ 30%↓
* For slope drilling, the conditions in the table above must be reduced
depending on the slope angle.
Sloping surface machining
Technical Data
541
[ SF503, SF505, SF508, PI503, PI505 Series]
[ PF50, P50, HP50 series ]
WORKPIECE
CARBON STEELS(C<0.3%)
ALLOY STEELS/SS400
SCM ~710N/mm2
CARBON STEELS(C≥0.3%)
ALLOY STEELS / S50C
SCM ~1.060N/mm2
SUJ2·
SUS440
SKD61
HRc34~43 HRc43~48 SKD11
HRc48~53
CAST IRON
FC 250~350
DUCTILE
FC 400~500
V 80~125m/min 80~125m/min 63~80m/min 40~63m/min 32~45m/min 25~36m/min 80~125m/min 63~90m/min
DIAMETER
(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
2 12,000 0.06~0.08 12,000 0.06~0.08 11,000 0.06~0.08 8,000 0.06~0.08 6,000 0.05~0.07 4,500 0.03~0.06 15,000 0.06~0.08 11,000 0.06~0.08
3 9,600 0.09~0.12 9,600 0.09~0.12 7,500 0.09~0.12 5,300 0.09~0.12 4,000 0.07~0.11 3,200 0.05~0.09 10,000 0.09~0.12 7,600 0.09~0.12
4 8,000 0.10~0.15 8,000 0.10~0.15 5,650 0.10~0.15 4,000 0.10~0.15 3,000 0.08~0.13 2,600 0.06~0.10 8,000 0.10~0.15 6,000 0.10~0.15
5 6,400 0.12~0.18 6,400 0.12~0.18 4,550 0.12~0.18 3,300 0.12~0.18 2,400 0.10~0.15 2,000 0.8~0.12 6,400 0.12~0.18 4,800 0.12~0.18
6 5,300 0.14~0.20 5,300 0.14~0.20 3,800 0.14~0.20 2,750 0.14~0.20 2,000 0.12~0.18 1,700 0.09~0.15 5,300 0.14~0.20 4,000 0.14~0.20
8 4,000 0.16~0.24 4,000 0.16~0.24 2,850 0.16~0.24 2,100 0.16~0.24 1,500 0.14~0.22 1,300 0.12~0.20 4,000 0.16~0.24 3,000 0.16~0.24
10 3,200 0.18~0.27 3,200 0.18~0.27 2,250 0.18~0.27 1,700 0.18~0.27 1,200 0.15~0.25 1,000 0.13~0.23 3,200 0.18~0.27 2,400 0.18~0.27
12 2,650 0.20~0.30 2,650 0.20~0.30 1,900 0.20~0.30 1,400 0.20~0.30 1,000 0.17~0.26 850 0.14~0.24 2,700 0.20~0.30 2,000 0.20~0.30
14 2,300 0.22~0.35 2,300 0.22~0.35 1,600 0.22~0.35 1,200 0.22~0.35 860 0.18~0.30 730 0.15~0.26 2,300 0.22~0.35 1,700 0.22~0.35
16 2,000 0.25~0.36 2,000 0.25~0.36 1,400 0.25~0.36 1,050 0.25~0.36 760 0.20~0.32 640 0.16~0.26 2,000 0.25~0.36 1,500 0.25~0.36
18 1,800 0.28~0.38 1,800 0.28~0.38 1,250 0.28~0.38 920 0.28~0.38 670 0.23~0.33 570 0.18~0.28 1,800 0.28~0.38 1,350 0.28~0.38
20 1,600 0.30~0.40 1,600 0.30~0.40 1,150 0.30~0.40 850 0.30~0.40 600 0.25~0.35 500 0.20~0.30 1,600 0.30~0.40 1,200 0.30~0.40
WORKPIECE
CARBON STEELS(C<0.3%)
ALLOY STEELS/SS400
SCM ~710N/mm2
CARBON STEELS(C≥0.3%)
ALLOY STEELS / S50C
SCM ~1.060N/mm2
SUJ22·
SUS440
SKD61
HRc34~43 HRc43~48 SKD11
HRc48~53
CAST IRON
FC 250~350
DUCTILE
FC 400~500
V 80~150m/min 80~150m/min 63~100m/min 40~70m/min 32~50m/min 25~40m/min 80~150m/min 63~100m/min
DIAMETER
(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 12,000 0.09~0.12 13,000 0.09~0.12 7,600 0.09~0.12 6,400 0.09~0.12 5,300 0.07~0.11 3,800 0.05~0.09 12,000 0.09~0.12 8,500 0.09~0.12
4 9,500 0.1~0.15 10,000 0.1~0.15 5,700 0.1~0.15 4,800 0.1~0.15 4,000 0.08~0.13 2,950 0.06~0.1 9,000 0.1~0.15 6,350 0.1~0.15
5 7,600 0.12~0.18 8,000 0.12~0.18 4,600 0.12~0.18 3,800 0.12~0.18 3,200 0.1~0.15 2,300 0.08~0.12 7,600 0.12~0.18 5,100 0.12~0.18
6 6,400 0.14~0.20 6,600 0.14~0.20 3,800 0.14~0.20 3,200 0.14~0.20 2,650 0.12~0.18 1,900 0.09~0.15 6,400 0.14~0.20 4,250 0.14~0.20
8 4,800 0.16~0.24 5,000 0.16~0.24 2,900 0.16~0.24 2,400 0.16~0.24 2,000 0.14~0.22 1,450 0.12~0.2 4,800 0.16~0.24 3,200 0.16~0.24
10 3,800 0.18~0.27 4,000 0.18~0.27 2,300 0.18~0.27 1,900 0.18~0.27 1,600 0.15~0.25 1,150 0.13~0.23 3,800 0.18~0.27 2,550 0.18~0.27
12 3,200 0.20~0.30 3,300 0.20~0.30 1,900 0.20~0.30 1,600 0.20~0.30 1,300 0.17~0.26 950 0.14~0.24 3,200 0.20~0.30 2,100 0.20~0.30
14 2,700 0.22~0.35 2,800 0.22~0.35 1,600 0.22~0.35 1,350 0.22~0.35 1,150 0.18~0.3 800 0.15~0.26 2,700 0.22~0.35 1,800 0.22~0.35
16 2,400 0.25~0.36 2,500 0.25~0.36 1,400 0.25~0.36 1,200 0.25~0.36 1,000 0.2~0.32 700 0.16~0.26 2,400 0.25~0.36 1,600 0.25~0.36
18 2,100 0.28~0.38 2,200 0.28~0.38 1,300 0.28~0.38 1,100 0.28~0.38 900 0.23~0.33 650 0.18~0.28 2,100 0.28~0.38 1,400 0.28~0.38
20 1,900 0.30~0.40 2,000 0.30~0.40 1,150 0.30~0.40 1,000 0.30~0.40 800 0.25~0.35 600 0.2~0.3 1,900 0.30~0.40 1,250 0.30~0.40
. SF503(3xD) : fn 100%
. SF505(5xD) : fn 90%
. SF508(8xD) : fn 70~80%
Recommended Cutting Condition
542
[ SF510, SF520 series ]
1. Guide Drilling should be done as Diameter+0.1mm
between 3×D and 5×D
2. For Main Drilling, proceed with low RPM at Guide
Drilling segment.
(RPM 300, FEED 400mm/min)
3. Just before the end of Guide Drilling segment, reduce
feed to zero and increase the RPM according to
Recommended
4. After then, proceed main drilling by increasing feed
without step drilling.
5. When coming out from Guide Drilling start point after
drilling, RPM should be reduced as 300 and feed
should be 1000 mm/min.
6. When coming out from Guide Drilling segment to the
outside, the feed should be decreased as 50%
WORKPIECE CARBON STEELS, ALLOY STEELS
~1060 N/mm2
CAST IRON
250~350 N/mm2
DUCTILE CAST IRON
400~500 N/mm2
V 63~125 m/min 63~125 m/min 60~80 m/min
DIAMETER(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 7,500 0.06 ~ 0.12 7,500 0.06 ~ 0.12 7,500 0.06 ~ 0.12
4 6,400 0.08 ~ 0.16 6,400 0.08 ~ 0.16 5,600 0.08 ~ 0.16
5 5,800 0.10 ~ 0.20 5,800 0.10 ~ 0.20 4,500 0.10 ~ 0.20
6 4,800 0.12 ~ 0.24 4,800 0.12 ~ 0.24 3,800 0.12 ~ 0.24
8 3,600 0.16 ~ 0.28 3,600 0.16 ~ 0.28 2,800 0.16 ~ 0.28
10 2,900 0.20 ~ 0.35 2,900 0.20 ~ 0.35 2,300 0.20 ~ 0.35
12 2,900 0.24 ~ 0.42 2,400 0.24 ~ 0.42 1,900 0.24 ~ 0.42
14 2,050 0.28 ~ 0.46 2,050 0.28 ~ 0.46 1,600 0.28 ~ 0.46
Technical Data
543
[ HPI503, 505, 508, HP503 series ]
WORKPIECE NON-ALLOY STEELS ALLOY STEELS SOFT CAST IRON STRONG CAST IRON
STRENGTH <700N/㎟ <1000N/㎟ <HB240, GG25 <HB300, GG40
DIAMETER(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
1.0 16,250 0.05 14,800 0.05 26,600 0.05 17,300 0.05
2.0 16,250 0.07 14,800 0.07 26,600 0.07 17,300 0.07
3.0 16,000 0.16 14,500 0.16 26,000 0.16 17,000 0.16
4.0 12,000 0.17 11,000 0.17 20,000 0.17 13,000 0.17
5.0 9,550 0.18 8,600 0.18 16,000 0.18 10,000 0.18
6.0 8,000 0.20 7,200 0.20 13,000 0.20 8,500 0.20
7.0 6,800 0.22 6,100 0.22 11,500 0.22 7,300 0.22
8.0 6,000 0.24 5,400 0.24 9,900 0.24 6,400 0.24
9.0 5,300 0.27 4,800 0.27 8,800 0.27 5,700 0.27
10.0 4,800 0.30 4,300 0.30 8,000 0.30 5,100 0.30
12.0 4,000 0.33 3,600 0.33 6,600 0.33 4,250 0.33
14.0 3,400 0.36 3,050 0.36 5,700 0.36 3,650 0.36
16.0 3,000 0.39 2,700 0.39 5,000 0.39 3,200 0.39
18.0 2,650 0.42 2,400 0.42 4,400 0.42 2,850 0.42
20.0 2,400 0.45 2,150 0.45 4,000 0.45 2,550 0.45
※ Reduce each product feed as shown below.
HPI503(3xD) : Feed 100%
HPI505(5xD) : Feed 90%
HPI508(8xD) : Feed 70~80%
[ SSD, SSDL series ]
WORKPIECE TOOL STEELS,
ALLOY STEELS
ALUMINIUM,
ALUMINIUM ALLOY BRASS, BRONZE EPOXY, RESIN
DIAMETER
(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 4000~7000 0.02 10000~12000 0.03 7000~10000 0.02 9000~12000 0.08
5 2400~4200 0.03 6000~8000 0.05 4200~6000 0.04 5400~7200 0.08
8 1500~2600 0.05 3700~5000 0.08 2600~3700 0.08 3400~4500 0.09
12 1000~1700 0.06 2500~3200 0.12 1700~2500 0.12 2200~3000 0.11
[ SSTD series ]
WORKPIECE TOOL STEELS,
ALLOY STEELS
ALUMINIUM,
ALUMINIUM ALLOY BRASS, BRONZE EPOXY, RESIN
DIAMETER
(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 4,000~7,000 0.02 10,000~12,000 0.03 7,000~10,000 0.02 9,000~12,000 0.08
5 2,400~4,200 0.03 6,000~8,000 0.05 4,200~6,000 0.04 5,400~7,200 0.08
8 1,500~2,600 0.05 3,700~5,000 0.08 2,600~3,700 0.08 3,400~4,500 0.09
12 1,000~1,700 0.06 2,500~3,200 0.12 1,700~2,500 0.12 2,200~3,000 0.11
Recommended Cutting Condition
544
[ APF505 series ]
► Metric
Work Material ALUMINIUM ALLOY STEELS Cast Aluminum
MAGNESIUM Copper & Brass
TITANIUM
Type 6061 380 6AI-4V
V 140~200 90~150 75~150 75~151 30~90
DIAMETER(mm) fn(mm/rev)
4 0.15~0.20 0.11~0.23 0.11~0.23 0.08~0.18 0.08~0.18
6 0.19~0.38 0.15~0.30 0.15~0.30 0.15~0.23 0.15~0.23
8 0.27~0.45 0.23~0.38 0.23~0.38 0.15~0.23 0.15~0.23
10 0.34~0.53 0.23~0.45 0.23~0.45 0.15~0.30 0.15~0.30
12 0.45~0.60 0.27~0.53 0.27~0.53 0.23~0.38 0.23~0.38
16 0.49~0.75 0.30~0.60 0.30~0.60 0.21~0.45 0.21~0.45
Technical Data
545
[ Technical Solutions about general problems to use drill ]
Problems and
Circumstances Cause Technical Countermeasures
Not drill into workpieceㆍNo enough Lip Relief
ㆍThick Web
Re-grinding of Lip Relief
Get the Web thinner
Chipping-off on
margin part large jig-bushing Use the right sized bushing on drill
Balance of cutting flutes To overheat on drill during the operation
Reduce feed rate
Supply enoungh cutting oil
Chipped-off on
cutting flutes
ㆍLarge relief angle
ㆍHigh feed rate
ㆍAdjust Lip Relief
ㆍReduce feed rate
Damage on tang Incomplete adhesiveness between soket
and shaft
Remove foreign substance and replace it to
new one when it is worn out
Damage on a drill during
a processing of brass
ㆍWrong choice of shape of drill
ㆍClogged-up with chips in groove Choose suitable drill for material
Crack on center of drillㆍLack of number of flutes
ㆍHuge feed rate
ㆍRe-grinding with proper relief angle
ㆍReduce feed rate
Getting hole size larger
ㆍDifference between point angle and
cutting flutes
ㆍLoose main spindle
ㆍChoose good qualitative drill
ㆍAdjust spindle within measure
Damage on edge
ㆍHigh feed rate
ㆍforeign substance on workpiece
ㆍLack of cutting oil supply on drill tip
ㆍGrind tip of drill suitable for workpiece
ㆍReduce feed rate
ㆍRegrind it on early stage
Irregular size of chip inappropriate grind on edge of flute or using
only one side of flute
ㆍNeed a exact re-grinding
ㆍChoose good qualitative drill
Roughness of hole
ㆍblunt edge of flute or inappropriate
grinding excessive feed rate
ㆍNo supply cutting oil on tip of drill
ㆍRegrind flute edge angle
ㆍSuppy plenty of appropriate cutting oil
ㆍReduce feed rate
Recommended Cutting Condition
546
WH Limits
1. {P≤ 0.6(T.P.I≥40)}
Upper Limits : 0.010 + 0.015 x n
Lower Limits : Upper Limits - 0.015
Unit :mm (n=WH number)
2. {P≤ 0.7(T.P.I≤36)}
Upper Limits : 0.020 x n
Lower Limits : Upper Limits -0.020
Unit:mm (n=WH number)
WH Limits
Example M3×0.5
Example M10×1.5
WIDIN applies an unique WH limits system in order to fulfill the degree of an internal thread
and provides users the best taps for suitable working and operating conditions.
Technical Data
547
547
GH Limits
GH Limits
Example M3×0.5
Example M10×1.5
Since roll taps process female threads by plastic deformation, strict drill diameter management is required, unlike
other cutting taps. Tap limit is strictly applied to.
WIDIN adopts the limit of 12.7㎛(0.0005\") increments.
Recommended for
class3
Recommended for
class2
Recommended for
class1
Recommended for
class3
Recommended for
class2
Recommended for
class1
Recommended for
class3
Recommended for
class2
Recommended for
class1
Recommended for
class3
Recommended for
class2
Recommended for
class1
Recommended Cutting Condition
548
Work Material
Tapping(m/min) Cutting Fluids
Straight
Fluted Tap
Spiral
Fluted Tap
Sprial
Pointed Tap
Tungsten
Carbide Tap
Roll
Tap
Pipe
Thread Tap
Non
Watersoluble
Watersoluble Semidry dry
Low Carbon Steels C
~0.25% 8~13 8~13 15~25 - 8~13 3~6 ◎ ○ △ △
Medium Carbon Steels CO,25~
0.45% 7~12 7~12 10~15 - 7~10 3~6 ◎ ○ △ △
High Carbon Steels C
0.45%~ 6~9 6~9 8~13 - 5~8 2~5 ◎ ○ △ △
Alloy Steels SCM 7~12 7~12 10~15 - 5~8 2~5 ◎ △ △ △
Hardened Steels 25~45
HRc 3~5 3~5 4~6 - - 2~5 ◎ △ - -
Stainless Steels SUS 4~7 5~8 8~13 - 5~10 3~6 ◎ ○ - -
Precipitation Hardened
Stainless Steels
SUS630
SUS631 3~5 3~5 4~6 - - 2~5 ◎ - - -
Tool Steels SKD 6~9 6~9 7~10 - - 2~5 ◎ - - -
Cast Steels SC 6~11 6~11 10~15 - - 2~5 ◎ ○ - -
Cast Iron FC 10~15 - - 10~20 - 2~5 ◎ ○ ○ ○
Ductile
Cast Iron FCD 7~12 7~12 10~20 10~20 - 4~8 ◎ ○ ○ -
Copper Cu 6~9 6~11 7~12 10~20 7~12 2~5 ○ ○ - -
Brass,
Brass Casting Bs, Bsc 10~15 10~20 15~25 15~25 7~12 5~10 ○ ○ ○ ○
Bronze,
Bronze Casting PB, PBC 6~11 6~11 10~20 10~20 7~12 6~11 ○ ○ - -
Aluminum AL 10~20 10~20 15~25 - 10~20 5~10 ◎ ○ △ -
Aluminum
Alloy Casting AC, ADC 10~15 10~15 15~20 10~20 10~25 10~15 ◎ ○ △ -
Magnesium
Alloy Casting MC 7~12 7~12 10~15 10~20 - 10~15 ◎ ○ ○ -
Zinc
Alloy Casting ZDC 1~12 7~12 10~15 10~20 7~12 10~15 ◎ ○ △ -
Thermo
Setting Plastic
Bakelite,
Phenol Epoxy 10~20 - - 15~25 - 5~10 - ○ ○ ○
Thermo
Plastic
Vinyl
Chloride Nylon 10~20 10~15 10~20 10~20 - 5~10 - ○ ○ ○
Recommended tapping speeds and cutting fluids
Recommended tapping speeds and cutting fluids
Tapping speeds depend on very important factors such as material type of tap, chamfer length, drill size,
work materials and cutting fluids.
Users need to check every aspect before applying it.
Morever, cutting fluids, cooling and abrasion resistance are three important factors affecting cutting fluids.
Therefore, users should provide enough fluids during the tapping process.
◎: Ideal / ○:Good / △: Applicable / - : Not Applicable
Technical Data
549
Recommended Drill hole size with JIS internal thread Class 2
Thread Size Recommended Drill Size
(mm)
Drill Size(mm)
Min Max
M3 X 0.5 2.50 2.459 2.599
M4 X 0.7 3.30 3.242 3.422
M5 X 0.8 4.20 4.134 4.334
M6 X 1.0 5.00 4.917 5.153
M8 X 1.25 6.80 6.647 6.912
M10 X 1.25 8.80 8.647 8.912
M10 X 1.5 8.50 8.376 8.676
M12 X 1.0 11.00 10.917 11.153
M12 X 1.25 10.80 10.647 10.912
M12 X 1.5 10.50 10.376 10.676
M12 X 1.75 10.30 10.106 10.441
M14 X 1.5 12.50 12.376 12.676
M14 X 2.0 12.00 11.835 12.21
M16 X 1.5 14.50 14.376 14.676
M16 X 2.0 14.00 13.835 14.21
M18 X 1.5 16.50 16.376 16.676
M18 X 2.5 15.50 15.294 15.744
M20 X 1.5 18.50 18.376 18.676
M20 X 2.5 17.50 17.294 17.744
Recommended Cutting Condition
550
[ LDS, LDF series ]
[ CDS series ]
WORKPIECE S15C ·SS400
~500N/mm2 S45C SCM440 SKD61
28HRc
SKD61
34HRc FC250 AC4D
V 63~80m/min 40~63m/min 32~50m/min 20~28m/min 16~22m/min 63~100m/min 80~160m/min
DIAMETER(mm) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev) RPM fn
(mm/rev)
3 7,500 0.04~0.08 5,500 0.04~0.08 4,500 0.04~0.08 2,500 0.04~0.08 1,500 0.04~0.08 8,000 0.05~0.09 12,000 0.10~0.22
4 5,700 0.05~0.10 4,100 0.05~0.10 3,300 0.05~0.10 1,900 0.05~0.10 1,100 0.05~0.1 6,500 0.07~0.12 9,500 0.12~0.25
6 3,800 0.06~0.12 2,700 0.06~0.12 2,300 0.06~0.12 1,250 0.06~0.12 750 0.06~0.12 4,300 0.12~0.18 6,400 0.14~0.28
8 2,800 0.08~0.15 2,000 0.08~0.15 1,700 0.08~0.15 950 0.08~0.15 550 0.08~0.15 3,200 0.13~0.20 4,800 0.18~0.32
10 2,300 0.10~0.18 1,700 0.10~0.18 1,400 0.10~0.18 750 0.10~0.18 450 0.1~0.18 2,600 0.17~0.25 3,800 0.22~0.36
12 1,900 0.12~0.21 1,400 0.12~0.21 1,200 0.12~0.21 650 0.12~0.21 370 0.12~0.21 2,200 0.21~0.30 3,200 0.25~0.40
16 1,400 0.16~0.28 1,000 0.16~0.28 900 0.16~0.28 500 0.16~0.28 280 0.16~0.28 1,600 0.24~0.32 2,400 0.32~0.48
20 1,150 0.20~0.34 820 0.20~0.34 700 0.20~0.34 400 0.20~0.34 220 0.2~0.34 1,300 0.26~0.40 1,900 0.40~0.60
25 900 0.25~0.45 650 0.25~0.45 560 0.25~0.45 300 0.25~0.45 180 0.25~0.45 1,000 0.30~0.50 1,500 0.50~0.75
WORKPIECE MOLD&DIE STEELS ALLOY STEELS STAINLESS STEELS
STRENGTH <700N/㎟ ~HRc23 ~HRc32
V 30~50 m/min 30~50 m/min 20~40 m/min 15~25 m/min
DIAMETER(mm) fn
(mm/rev)
fn
(mm/rev)
fn
(mm/rev)
fn
(mm/rev)
1.0 0.01~0.03 0.01~0.03 0.01~0.03 0.01~0.03
2.0 0.01~0.035 0.01~0.035 0.01~0.035 0.01~0.035
3.0 0.015~0.05 0.015~0.05 0.015~0.05 0.015~0.05
4.0 0.02~0.06 0.02~0.06 0.02~0.06 0.02~0.06
5.0 0.03~0.07 0.03~0.07 0.03~0.07 0.03~0.07
6.0 0.04~0.07 0.04~0.07 0.04~0.07 0.04~0.07




