3.15
SpecialtyFLAP WHEELS
3.15.1
FLAP WHEEL BRUSHES
Abrasive flaps have multiple slits to increase flexibility. Less aggressive than normal wheels, but conform well to irregular shapes, profiles and small openings. Excellent choice for finishingwoodwork contours.
| Dimensions (mm) | 8000Aluminium Oxide | RPM | ||||||
| 0A | B | 0C | A80 | A120 | A240 | opt. | max. | |
| 40 | 30 | 6 | 108 945 | 108 947 | 108 950 | 13.000 | 17.000 | 10 |
| 60 | 109 125 | 109 127 | 109 130 | 9.000 | 11.000 | |||
FLAP WHEEL CUPS
Recessed core allows you to use the top of the wheel. Good choice for grinding interior corners of tanks, cabinets and cylinders.
| Dimensions (mm) | 1000Aluminium Oxide | RPM | |||||||
| 0A | B | 0C | A60 | A80 | A120 | A150 | opt. | max. | |
| 40 | 30 | 6 | 108 604 | 108 605 | 108 607 | 108 608 | 13.000 | 17.000 | 10 |
| 60 | 40 | 108 724 | 108 725 | 108 727 | 108 728 | 9.000 | 10.200 | ||
FLAP WHEELSwithZIRCONIA
Abrasive Flap Wheels with Zirconia grain are more durable than typical aluminium oxide. Provides more aggressive stock removal and increased life on stainless steel.
NOTE
Zirconia Flap Wheels
are available upon request.
FLAP WHEELSwith CERAMIC
Ceramic grain with a grinding aid to reduce heat on hard materials like stainless steel, titanium, nickel and alloys. Apply moderate pressure to increase cut rate. Self sharpening grain is aggressive, while the cotton backing also helps dissipate the heat. Applications include food processing equipment, turbines and castings.
| Dimensions (mm) | toohCeramic | RPM | ||||||
| 0A | B | 0C | K40 | K60 | K80 | opt. | max. | |
| 30 | 10 | 102 002 | 102 004 | 102 006 | 16.000 | 26.000 | 10 | |
| 30 | 15 | 102 012 | 102 014 | 102 016 | 16.000 | 26.000 | ||
| 40 | 10 | 102 072 | 102 074 | 102 076 | 13.000 | 20.000 | ||
| 40 | 20 | 6 | 102 092 | 102 094 | 102 096 | 13.000 | 20.000 | |
| 50 | 30 | 102 182 | 102 184 | 102 186 | 11.000 | 16.000 | ||
| 60 | 30 | 102 252 | 102 254 | 102 256 | 9.000 | 13.500 | ||
| 80 | 40 | 102 372 | 102 374 | 102 376 | 6.000 | 10.000 | ||
3.16 CARTRIDGE ROLLS
Cartridge Rolls are an effective tool for grinding, deburring, cleaning and blending in confined spaces. Their narrow diameter allows you to work inside channels, corners, holes and tubes.
3.16.1
STRAIGHT CARTRIDGE ROLLS
Wendt cartridge rolls are made with premium aluminium oxide material for good life on carbon steel, stainless steel and castings. Other sizes and grits available on request.
Wendt Cartridge Rolls are also
available as a kit with the most common
sizes. See »Kits & Assortments«.
| Dimensions (mm) | Aluminium Oxide9000 | RPM | Fitting Mandrel | |||||||
| 0A | B | 0C | A60 | A80 | A120 | max. | 3 mm | 6 mm | ||
| 4,8 | 19 | 2,4 | - | 158 084 | 158 086 | 161 901 | - | 1 | ||
| 4,8 | 25 | 2,4 | - | 158 104 | 158 106 | 161 902 | 161905 | |||
| 6 | 25 | 3,2 | 158 163 | 158 164 | 158 166 | 161 911 | 161 921 | |||
| 6 | 38 | 3,2 | 158183 | 158184 | 158 186 | 161 913 | 161 927 | |||
| 8 | 38 | 3,2 | 158 283 | 158 284 | 158 286 | 26.000 | 161 913 | 161 927 | ||
| 10 | 25 | 3,2 | 158 363 | 158 364 | 158366 | 161 911 | 161 921 | |||
| 10 | 35 | 3,2 | 158 383 | 158384 | 158386 | 100 | 161 913 | 161 927 | ||
| 10 | 50 | 3,2 | 158 403 | 158 404 | 158 406 | - | 161 933 | |||
| 13 | 25 | 3,2 | 158 463 | 158 464 | 158 466 | 161 911 | 161 921 | |||
| 13 | 38 | 3,2 | 158 503 | 158 504 | 158 506 | 161 913 | 161 927 | |||
| 13 | 50 | 3,2 | 158 543 | 158 544 | 158 546 | 161 915 | 161 933 | |||
| 19 | 25 | 4,8 | 159 083 | 159 084 | 159 086 | 18.000 | 161 945 | 161 948 | ||
| 19 | 38 | 4,8 | 159 143 | 159144 | 159146 | - | 161 952 | |||
| 25 | 38 | 6,4 | 159 403 | 159 404 | 159 406 | 15.000 | - | 161 966 | ||
Tapered shape allows better access in corners and channels.
| Dimensions(mm) | Aluminium Oxide9000 | RPM | Fitting Mandrel | |||||||
| 0A | B | 0C | A60 | A80 | A120 | max. | 3 mm | 6 mm | ||
| 10 | 25 | 3,2 | 160 003 | 160 004 | 160 006 | 161 911 | 161 921 | |||
| 10 | 38 | 3,2 | 160 023 | 160 024 | 160 026 | 26.000 | 161 913 | 161 927 | ||
| 13 | 25 | 3,2 | 160 063 | 160 064 | 160 066 | 26.000 | 161911 | 161 921 | ||
| 13 | 38 | 3,2 | 160 083 | 160 084 | 160 086 | 100 | 161 913 | 161 927 | 1 | |
| 19 | 25 | 3,2 | 160 323 | 160 324 | 160 326 | 18.000 | 161 911 | 161921 | ||
| 19 | 38 | 3,2 | 160 383 | 160 384 | 160 386 | 161 913 | 161 927 | |||
| 25 | 38 | 4,8 | 160 643 | 160 644 | 160 646 | 15.000 | - | 161 952 | ||
3.16.3
TRIZACT™ STRAIGHT CARTRIDGE ROLLS
The finest grades of common Aluminium Oxide Cartridge Rolls is grit 320. If even finer grits are needed, our new TRIZACT™M Straight Cartridge Rolls are first choice.
The available grit A30 can be compared to an Aluminium Oxide grit of 600.
An excellent choice for pre-polishing molds and dies.
| Dimensions(mm) | Item no. | RPM | Fitting Mandrel | |||||
| 0A | B | 0C | A60 | max. | 3 mm | 6 mm | ||
| 8 | 25 | 3,2 | 159708 | 26.000 | 10 | 161 911 | 161 921 | 1 |
| 10 | 25 | 3,2 | 159 728 | 161911 | 161 921 | |||
3.16.4
CARTRIDGE ROLLS MANDRELS
Sharp thread on the tapered portion hold cartridge rolls securely in place. Mandrels work with straight, tapered, and half-tapered rolls.
| Mandrel | Shank | Item no. | |||
| 0A | B | 0C | Length | ||
| 2,4 | 13 | 3 | 161 901 | 1 | |
| 2,4 | 19 | 3 | 161 902 | ||
| 2,4 | 19 | 6 | 25 | 161 905 | |
| 3,2 | 19 | 3 | 161 911 | ||
| 3,2 | 25 | 3 | 161 913 | ||
| 3,2 | 19 | 6 | 161 921 | 1 | |
| 3,2 | 25 | 6 | 161 927 | ||
| 3,2 | 38 | 6 | 161933 | ||
| 4,8 | 19 | 6 | 161 948 | ||
| 4,8 | 25 | 6 | 161952 | ||
| 6,4 | 25 | 6 | 161 966 | ||
specifications upon request.
Recommended pilot length for proper support
The Pilot Length should always be 6 - 12 mm shorter than the Cartridge Roll whereas the Pilot diameter should match the size of the Cartridge Roll Hole. Take care that you always insert the mandrel first into the glued end of the Cartridge Roll.
| Cartridge RollLength (mm) | Mandrel PilotLength (mm) |
| 19 | 13 |
| 25 | 19 |
| 38 | 25 |
| 50 | 38 |
THREADED ABRASIVE FLAP WHEELS
This latest version has a M14 threaded arbor for quick mounting on 115 mm and 125 mm angle grinders. Recommended for weld dressing, removing rust, paint, coatings and heat discolouration. Works well for general purpose finishing on steel and stainless steel workpiece contours.
| Dimensions (mm) | 2o00Aluminium Oxide | RPM | |||||||||
| 0A | B | 0C | A40 | A60 | A80 | A120 | A180 | A240 | A320 | max. | |
| 115 | 20 | M14 | 325 302 | 325 304 | 325 305 | 325 307 | 325 309 | 325 311 | 325 312 | 13.300 | 1 |
| 125 | 20 | M14 | 325 322 | 325 324 | 325 325 | 325 327 | 325 329 | 325 331 | 325332 | 12.200 | |
SHOP ROLLS
Premium Aluminium Oxide shop rolls are a popular accessory in nearly every manufacturing facility, maintenance shop and metal fabrication shop. They are handy for light sanding, deburring. cleaning or removing an edge. All grits are bonded to a durable J-weight cloth for use by hand.
| Dimensions | 9000Aluminium Oxide | ||||||
| Width | Lengh | A40 | A60 | A80 | A120 | A180 | |
| 40 mm | 25 m | 957 461 | 957 463 | 957 464 | 957 466 | 957 468 | 1 |
| 50 mm | 25 m | 957501 | 957503 | 957504 | 957506 | 957508 | |
| 50 mm | 50 m | 957521 | 957523 | 957524 | 957526 | 957528 | |
Made with Premium Aluminium Oxide grain on an X-weight cloth backing for maximum life and flexibility. Available through grit 320.
Wendt unmounted flap wheels are constructed with up to 30% more flaps forbest performance in production applications.
| Dimensions (mm) | 2000Aluminium Oxide | RPM | |||||||
| 0A | B | 0C | A40 | A60 | A80 | A120 | A180 | max. | |
| 30 | 19 | 327 002 | 327 004 | 327 005 | 327 007 | 327 009 | 2 | ||
| 100 | 40 | 19 | 327 242 | 327 244 | 327 245 | 327 247 | 327 249 | ||
| 50 | 19 | 327 462 | 327 464 | 327 465 | 327 467 | 327 469 | 8.000 | ||
| 30 | 21 | 327 022 | 327 024 | 327 025 | 327 027 | 327 029 | |||
| 40 | 21 | 327 262 | 327 264 | 327 265 | 327 267 | 327269 | |||
| 50 | 21 | 327 482 | 327 484 | 327 485 | 327 487 | 327 489 | |||
| 140 | 50 | 19 | 327 702 | 327 704 | 327705 | 327707 | 327 709 | 6.200 | |
| 50 | 21 | 327722 | 327 724 | 327 725 | 327727 | 327729 | |||
| 150 | 25 | 25 | 327 982 | 327 984 | 327 985 | 327 987 | 327 989 | ||
| 50 | 25 | 328 202 | 328 204 | 328 205 | 328 207 | 328 209 | 5.800 | ||
| 25 | 44 | 327 942 | 327 944 | 327 945 | 327 947 | 327 949 | |||
| 50 | 44 | 328 142 | 328 144 | 328 145 | 328 147 | 328149 | |||
| 165 | 25 | 25 | 328 342 | 328 344 | 328 345 | 328 347 | 328 349 | ||
| 30 | 25 | 328 562 | 328 564 | 328 565 | 328 567 | 328 569 | |||
| 50 | 25 | 328 802 | 328 804 | 328 805 | 328 807 | 328 809 | 5.500 | ||
| 25 | 44 | 328 362 | 328 364 | 328 365 | 328 367 | 328 369 | |||
| 30 | 44 | 328 582 | 328 584 | 328 585 | 328 587 | 328 589 | |||
| 50 | 44 | 328 822 | 328 824 | 328 825 | 328 827 | 328 829 | |||
| 25 | 69 | 329 062 | 329 064 | 329 065 | 329 067 | 329 069 | |||
| 200 | 50 | 69 | 329 282 | 329 284 | 329 285 | 329 287 | 329 289 | 4.500 | |
| 100 | 69 | 329 722 | 329 724 | 329 725 | 329 727 | 329 729 | |||
| 30 | 69 | 329 942 | 329 944 | 329 945 | 329 947 | 329 949 | |||
| 250 | 50 | 69 | 330 162 | 330 164 | 330 165 | 330 167 | 330 169 | 3.500 | |
| 100 | 69 | 330 602 | 330 604 | 330 605 | 330 607 | 330 609 | |||
| 300 | 50 | 100 | 330 662 | 330 664 | 330 665 | 330 667 | 330 669 | 2.800 | |
| 100 | 100 | 330 722 | 330 724 | 330 725 | 330 727 | 330 729 | |||
| 350 | 50 | 132 | 330 782 | 330 784 | 330 785 | 330 787 | 330 789 | 2.500 | |
| 00 | 132 | 330 842 | 330 844 | 330 845 | 330 847 | 330 849 | |||
| 400 | 50 | 153 | 331142 | 331 144 | 331145 | 331 147 | 331 149 | 2.200 | |
| 100 | 153 | 331 202 | 331 204 | 331 205 | 331 207 | 331 209 | |||
NOTE Unmounted Flap Wheels are non stock items.
TIP Unmounted Flap Wheels with MDF core available upon request.
SIDE MOUNTING PLATES for UNMOUNTED FLAP WHEELS
Reusable side plates should always be used with unmounted abrasive flap wheels for support and safety.
Side plates are available in a variety arbor sizes, and wil not fall out like reduction inserts.
NOTESide Mounting Plates are non stock items.
| FlapWheel | Flange | Arbor(smallest) | Expansion upto (largest) | ||
| 0A(mm) | 0B(mm) | Item no. | |||
| 100 | 55 | 340 000 | 10 | 20 | 2 |
| 140 | 55 | 340 000 | 10 | 20 | |
| 150 | 79 | 340 100 | 12 | 40 | |
| 165 | 79 | 340 200 | 12 | 40 | |
| 200 | 122 | 340 300 | 14 | 60 | |
| 250 | 122 | 340 400 | 14 | 60 | |
| 300 | 156 | 340 500 | 20 | 80 | |
| 350 | 201 | 340 600 | 25 | 120 | |
| 400 | 225 | 340 700 | 25 | 140 |
Folded FLAP WHEELS
The unique folded design uses the sides of the wheels to finish within narrow channels.
NOTEFolded Flap Wheels are non stock items.
| Dimensions(mm) | Aluminium Oxide 9000 | RPM | ||||
| 0A | B | A80 | A120 | A180 | max. | |
| 160 | 10 | 323 602 | 323 604 | 323 606 | 5.500 | 1 |
| 160 | 14 | 323 612 | 323 614 | 323 616 | 5.500 | |
| 160 | 25 | 323 632 | 323 634 | 323 636 | 5.500 | |
| 200 | 14 | 323 642 | 323 644 | 323 646 | 4.500 | |
| 400 | 45 | 323 682 | 323 684 | 323 686 | 2.200 | |
3.21
FLAP BANDS
Patented by WENDT, Flap Bandswerefirst developed asa longerlasting,more productive alternative to flap wheels and spiral bands. They have become one of our most unique and successfulinnovations to date.
Layered Flaps are tightly packed
Individual flaps wear back evenly, constantly exposing new sharp grains
Flaps affixed to a firm fiber core
Used with custom Rubber Expanding Drums
BENEFITS
acts more aggressively than a flap wheel
less pressure required-easier to control
aggressive stock removal throughout product life
reduce labour costs by removing material faster!
greater durability than spiral bands
A no seams or splices to rip or tear on sharp edges
quick, easy changeovers. Drums expand and grip the band as machine reaches speed
low vibrationhelps avoiding White Fingers.
Aggressiveness and durability you would not expect from a coated abrasive product!
Actual results of stock removed from steel in a matter of seconds with Z60 and Z80 Flap Bands.
Note what little wear appears on the flaps.
Always take care that you are using the Flap Bands on the Expanding Drums in the right direction! A label inside each Flap Band shows the specification as well as the running direction!
PATENT by WENDT
Small DiameterFLAP BANDS
PATENT by WENDT
FLAP BANDSwith ALUMINIUM OXIDE
For general grinding on a variety of metals.
AGGRESSIVENESS
PRODUCT LIFE
++++++
| Dimensions (mm) | 9000Aluminium Oxide | RPM | ExpandingDrum | ||||||||
1![]() | |||||||||||
| 0A | 0C | B | A40 | A60 | A80 | A120 | max. | 0D | |||
| ~35 | 22 | 150 022 | 150 024 | 150 025 | 150 027 | 26.000 | 6 | 150 951 | |||
| ~45 | 30 | 150122 | 150 124 | 150 125 | 150 127 | 19.100 | 6 | 150 953 | |||
| ~45 | 30 | 150 162 | 150164 | 150 165 | 150 167 | 19.100 | 10 | 6 | 150 955150 957 | ||
| ~60 | 45 | 150 262 | 150 264 | 150 265 | 150 267 | 12.700 | 6 | ||||
| ~75 | 60 | 150 342 | 150 344 | 150 345 | 150 347 | 9.500 | 6 | 150 959 | |||
| ~90 | 75 | 150 442 | 150 444 | 150 445 | 150 447 | 7.600 | 8 | 150 961 | |||
numbers are non stock items!
TIPAluminium Oxide Flap
Bands can be special ordered up through grit 320 for finer finishes.
EXPANDING DRUMS for S m allDIAMETER FLAP BANDS
ExpandingDrums with shaft for use with Small Diameter Flap Bands
TIPWe can only guarantee optimal functionality and durability of our Flap Bands when used with WENDT Expanding Drums. Each of those is tested for firm fit with our products.
TIPAlways take care that you are using the Flap Bands on the Expanding Drums in the right direction! A label inside each Flap Band shows the specification as well as the running direction!
FLAP BANDSwithZIRCONIA
Zirconia grain for added durability.
More aggressive on stainless steel.
AGGRESSIVENESS
PRODUCT LIFE
++++++
++++++
3.22.2
| Dimensions (mm) | Zirconia 8000 | RPM | ExpandingDrum | ||||||||
| 0A | 0B | C | R40 | R60 | R80 | R120 | max. | 0D | |||
| ~35 | 22 | 151 022 | 151 024 | 151 025 | 151 027 | 26.000 | 6 | 150 951 | |||
| ~45 | 30 | 151122 | 151 124 | 151125 | 151127 | 19.100 | 6 | 150 953 | |||
| ~45 | 30 | 151 162 | 151164 | 151 165 | 151 167 | 19.100 | 6 | 150 955 | 1 | ||
| ~60 | 45 | 30 | 151 262 | 151 264 | 151 265 | 151 267 | 12.700 | 6 | 150 957 | ||
| ~75 | 60 | 151 342 | 151 344 | 151 345 | 151 347 | 9.500 | 6 | 150 959 | |||
| ~90 | 75 | 151 442 | 151 444 | 151 445 | 151 447 | 7.600 | 8 | 150 961 | |||
NOTE
Grey-coloured
numbers are non stock items!
TIP Ceramic Flap Bands are
available upon Request!
TIP\_All external diameters
are approximate values and depending of the grit size.
TIP Flap Bands achieve
best performance when
used with less pressure.
3.23
Large Diameter FLAP BANDS
Larger Flap Bands can replace Type 1 grinding wheels on Bench Grinders. Their expanding drums can also replace the drive wheels if used on large belt grinders.
RUBBER EXPANDING DRUMS for LargeDIAMETER FLAP BANDS
We can only guarantee optimal
functionality and durability of our Flap Bands
when used with WENDT Expanding Drums. Each
of those is tested for proper fit with our products.
3.23.1
FLAP BANDSwithZIRCONIA
Zirconia grain for added durability.
More aggressive on stainless steel.
AGGRESSIVENESS PRODUCT LIFE
十十+十+十 ++++++
| Dimensions (mm) | Zirconia 9000 | RPM | ||||||
| 0A | 0B | C | R40 | R60 | R80 | R120 | max. | |
| ~170 | 150 | 30 | 351 742 | 351 744 | 351 745 | 351747 | 3.000 | 2 |
| ~170 | 150 | 50 | 351782 | 351784 | 351785 | 351 787 | 3.000 | |
| ~220 | 200 | 30 | 351842 | 351 844 | 351 845 | 351 847 | 2.500 | |
| ~220 | 200 | 50 | 351 882 | 351884 | 351 885 | 351 887 | 2.500 | |
are non stock items.
| Expanding Drum | |||||
| 0B | 0D | Item no. | |||
| 150 | 350 982 | 1 | |||
| 150 | 50 | 350 984 | |||
| 200 | 350 986 | ||||
| 200 | 350 988 | ||||
TIP\_On request we can produce Flap Bands with Silicon Carbide & Aluminium Oxide.
3.23.2
FLAP BANDSwithALUMINIUM OXIDE
For general grinding on a variety of metals. Aluminium Oxide can be special ordered up through grit 400 for finer finishes.
NOTEAvailable upon request!
AGGRESSIVENESS PRODUCT LIFE
++++++
++++十十
Specialty BANDS
SPIRAL BANDS
Aluminium Oxide sleeves for general grinding, cleaning and finishing carbon and stainless steel. Spiral joints eliminate shadow marks from the work piece surface.
Bands slide on reuseable rubber drums for quick changeover. Other sizes and grits are available on request.
AGGRESSIVENESS 十十十十十十
PRODUCT LIFE
++++++
| Dimensions(mm) | 9000Aluminium Oxide | RPM | ||||
| 0A | B | A50 | A80 | A150 | max. | |
| 10 | 20 | 153163 | 153165 | 153168 | 44.000 | 50 |
| 13 | 25 | 153 303 | 153305 | 153 308 | 44.000 | |
| 15 | 30 | 153 455 | 153 456 | 153457 | 36.000 | |
| 22 | 20 | 153 603 | 153 605 | 153 608 | 26.000 | |
| 30 | 30 | 153783 | 153785 | 153788 | 19.100 | |
| 45 | 30 | 154123 | 154125 | 154128 | 12.700 | |
| Expanding Drum | ||
| OD | Item no. | |
![]() | ||
| 150 951 | ||
| 150 955 | ||
| 150 957 | ||
EXPANDING DRUMSfor SPIRAL BANDS
available in Silicon Carbide and as Conical Spiral Bands for use on hard to reach areas.
FLAP ROLLS & FLAP ROLL BRUSHES
WENDT FlapRolls have a wide profile (up to 120 mm) which makethem an ideal accessory for finishing largesurfaceareas with portable finishing tools.
Their rotation provides a grained, or linear surface finish, as opposed to the swirl pattern produced by discs. Common applications include stainless steel panels, cabinets and food preparation equipment. WENDT Flap Rolls are available with a quad-keywaydesign to prevent slipping and fit nearly all keyed spindles, or with an M14 threaded arbor.
Best to use in combination with WENDT FPM230
FLAP ROLLS
Made with premium aluminium oxide grain on an X-weight backing for general deburring, cleaning. and finishing applications on carbon and stainless steels. Available in grits 40-400.
| Dimensions (mm) | 9000Aluminium Oxide | RPM | |||||||||
| 0A | B | 0C | A40 | A60 | A80 | A120 | A180 | A240 | A320 | max. | |
| 100 | 50 | 19 | 323 062 | 323 063 | 323 064 | 323 066 | 323 068 | 323 069 | 323 070 | 500 | 1 |
| 100 | 19 | 323 162 | 323 163 | 323 164 | 323 166 | 323 168 | 323 169 | 323 170 | |||
| 100 | M14 | 323 202 | 323 203 | 323 204 | 323 206 | 323 208 | 323 209 | 323 210 | |||
| 120 | 12 | 323 182 | - | 323 184 | 323 186 | 323 188 | 323 189 | ||||
| 110 | 100 | 19 | 323 122 | 323 123 | 323 124 | 323 126 | 323 128 | 323 129 | 323 130 | ||
| 100 | M14 | 323 222 | 323 223 | 323 224 | 323 226 | 323 228 | 323 229 | 323 230 | |||
FLAP ROLL BRUSHES
Similar to above, but with flaps slit lengthwise for added flexibility. Softer mop configuration conforms to irregular shapes and contours. Available in grits 60-400.
| Dimensions (mm) | Aluminium Oxide 2000 | RPM | |||||
| 0A | B | 0C | A60 | A80 | A120 | max. | |
| 100 | 100 | 19 | 323 263 | 323 264 | 323 266 | 5000 | 1 |
| 100 | 120 | 12 | 323 294 | 323 295 | 323 297 | ||
Interleaved & Nonwoven Finishing Products
Micro section after use with Interleaved Materials
Micro section after use with Nonwoven Materials
YOUR BEST CHOICE TO PREPARE METAL SURFACES BEFORE POLISHING!
INTERLEAVED FINISHING
4.1.1
HYBRID DISCS
Thanks to the advanced and innovative construction of our Hybrid Disc, combininghigh quality Surface Conditioning Material and Coated Abrasives, you need only one step to achieve a smooth finish. This saves time, labor and money.
| Dimensions(mm) | 2000 | RPM | |||
| 0A | 0B | Medium/Maroon | opt. | max. | |
| 115 | 22,23 | 245 173 | 3.500 | 13.300 | 10 |
| 125 | 22,23 | 245183 | 3.000 | 12.200 | |
EXCLUSIVE TIP This is the FIRST STEP of WENDT's 3 STEP POLISHING KIT - see catalog section "Kits & Accessories"
Hybrid Discs are ideal for
A Removing and finishing light weld seams in a single step
A Deburring flashings after plasma and laser cuttings
A Decorative finish for builders hardware
Removing small surface imperfections
TIPHybrid discs can be used on a wide range of different materials such as steel, stainless steel, aluminium and different alloys.
TIP\_Other grades and dimensions are available upon request.
INTERLEAVED POLYPOWER
Alternating flaps of coated abrasive and nonwoven material for finishing applications with minimal sanding. Provides a brushed finish. Also good for light deburring and finishing in one step.
| Dimensions (mm) | 2000 | RPM | |||||
| 0A | 0B | A80.Medium | A150.Fine | A240.Very Fine | opt. | max. | |
| 115 | 22,23 | 245 013 | 245 016 | 245 018 | 3.300 | 8.500 | 5 |
| 125 | 22,23 | 245 033 | 245 036 | 245 038 | 3.000 | 7.700 | |
| 178 | 22,23 | 245 043 | 245 046 | 245 048 | 2.100 | 5.500 | |
INTERLEAVED FinishingTHREADED FLAP WHEELS
Wheel form with threaded arbor allows quick mounting by hand.
| Dimensions (mm) | 9000 | RPM | ||||||
| 0A | B | 0C | A80/Medium | A150/Fine | A240/Very Fine | opt. | max. | |
| 115 | 20 | M14 | 325 952 | 325 954 | 325 956 | 2.800 | 3.700 | 1 |
| 125 | 20 | M14 | 325 962 | 325 964 | 325 966 | 2.000 | 3.200 | |
INTERLEAVED MINI-POLYPOWER
Mini disc version allows access to hard to reach areas.
Available in Type R or threaded arbor.
| Dim.(mm) | 9000 | Fastener | RPM | ||||
| 0A | A-Medium | A-Fine | A-VeryFine | opt. | max. | ||
| 50 | 245 063 | 245 066 | 245 068 | Standard | 7.600 | 19.100 | 10 |
| 75 | 245 073 | 245 076 | 245 278 | 5.000 | 12.700 | ||
| 50 | 245 083 | 245 085 | 245 287 | R.Type | 7.600 | 19.100 | |
| 75 | 245 093 | 245 095 | 245 297 | 5.000 | 12.700 | ||
INTERLEAVED FinishingFLAP WHEELS
Alternating flaps of abrasive cloth and nonwoven finishing material. Provides some stock removal while leaving a brushed finish. Also good for deburring and finishing in one step.
| Dimensions(mm) | 8000 | RPM | |||||||
| 0A | B | 0C | A60.Coarse | A80. | A150. | A240.Very Fine | opt. | max. | |
| Medium | Fine | ||||||||
| 20 | 20 | 190000 | 190 001 | 190004 | 190 006 | 9.000 | 11.000 | 10 | |
| 25 | 50 | 190 200 | 190 201 | 190 204 | 190 206 | 8.400 | 10.700 | ||
| 30 | 20 | 190 320 | 190 321 | 190 324 | 190 326 | 8.200 | 10.500 | ||
| 30 | 50 | 190 440 | 190 441 | 190 444 | 190 446 | 8.200 | 10.500 | ||
| 40 | 20 | 190 560 | 190 561 | 190 564 | 190 566 | 7.500 | 9.000 | ||
| 40 | 30 | 190 640 | 190 641 | 190 644 | 190 646 | 7.500 | 9.000 | ||
| 50 | 20 | 190 800 | 190 801 | 190 804 | 190 806 | 6.000 | 8.000 | ||
| 50 | 30 | 6 | 190 880 | 190 881 | 190 884 | 190 886 | 6.000 | 8.000 | |
| 50 | 40 | 190 920 | 190 921 | 190 924 | 190 926 | 6.000 | 8.000 | ||
| 60 | 30 | 191080 | 191 081 | 191 084 | 191 086 | 5.000 | 7.000 | ||
| 60 | 40 | 191120 | 191121 | 191124 | 191126 | 5.000 | 7.000 | ||
| 60 | 50 | 191160 | 191161 | 191 164 | 191 166 | 5.000 | 7.000 | ||
| 80 | 40 | 191 520 | 191 521 | 191 524 | 191 526 | 4.000 | 6.000 | ||
| 80 | 50 | 191560 | 191 561 | 191 564 | 191 566 | 4.000 | 6.000 | ||
| 100 | 50 | 191 840 | 191 841 | 191 844 | 191 846 | 3.000 | 4.000 | ||
TIPOther grades and combinations available upon request.
TIP\_Nearly any product on 6 mm shank can be special ordered with male or female threads.
Unmounted INTERLEAVED FinishingFLAP WHEELS
Alternating flaps of abrasive cloth and nonwoven finishing material in a straight wheel form.
| Dimensions (mm) | t000 | RPM | ||||||
| 0A | B | 0C | A60/Coarse | A80 /Medium | A150/Fine | A240/Very Fine | opt. | max. |
| 100 | 30 | 353 002 | 353 004 | 353 008 | 353 012 | 3.000 | 3.700 | |
| 150 | 30 | 353 222 | 353 224 | 353 228 | 353 232 | 2.000 | 3.200 | |
| 150 | 50 | 25 | 353 282 | 353 284 | 353 288 | 353 292 | 2.000 | 3.200 |
| 200 | 30 | 353 442 | 353 444 | 353 448 | 353 452 | 1.500 | 2.400 | |
| 210 | 50 | 353 502 | 353 504 | 353 508 | 353 512 | 1.500 | 2.400 | |
TIP\_Also good for deburring and finishing in one step.
Light-coloured item
numbers are non stock items!
FLAP WHEELS with MDF CORE
Unmounted Abrasive Flap Wheels with a special wooden centre to fit on tapered spindle polishing machines. The specially designed MDF centre is universal to all tapered spindles.
INTERLEAVED FinishingFLAP ROLLS
Available with keyway arbor, or M14 thread for mounting on portable finishing tools.
| Dimensions (mm) | 8060 | RPM | |||||||
| 0A | B | 0C | A60/Coarse | A80/Medium | A150/Fine | A240/Very Fine | opt. | max. | |
| 100 | 50 | 19 | 323 431 | 323 432 | 323 435 | 323 437 | 2.000 | 5.000 | 1 |
| 100 | 100 | 19 | 323 481 | 323 482 | 323 485 | 323 487 | 2.000 | 5.000 | |
| 100 | 100 | M14 | 323 501 | 323 502 | 323 505 | 323 507 | 2.000 | 5.000 | |
| 100 | 120 | 12 | 323 492 | 323 497 | 2.000 | 5.000 | |||
| 110 | 100 | 19 | 323 461 | 323 462 | 323 465 | 323 467 | 2.000 | 5.000 | |
| 110 | 100 | M14 | 323 511 | 323 512 | 323 515 | 323 517 | 2.000 | 5.000 | |
SCM FINISHING FLAP DISCS
For general surface preparation and finishing with more durable surface conditioning material of highest available quality. Layered flaps provide up to 7 times more life than traditional Hook & Loop version.
| Dimensions(mm) | 2000 | RPM | ||||
| 0A | 0B | Coarse/Brown | Medium/Maroon | VeryFine/Blue | opt. | max. |
| 100 | 16 | 245 421 | 245 422 | 245 424 | 6.600 | 15.300 |
| 115 | 22,23 | 245 431 | 245 432 | 245 434 | 5.800 | 13.300 |
| 125 | 22,23 | 245 451 | 245 452 | 245 454 | 5.300 | 12.200 |
| 178 | 22,23 | 245 471 | 245 472 | 245 474 | 3.700 | 8.600 |
POLYPOWER
Flaps of nonwoven material for fine surface finishing.
| Dimensions (mm) | 2000 | RPM | |||||
| 0A | 0C | A·Medium | A-Fine | A-VeryFine | opt. | max. | |
| 115 | 22,23 | 245 212 | 245 214 | 245 215 | 3.300 | 8.500 | 5 |
| 125 | 22,23 | 245 232 | 245 234 | 245 235 | 3.000 | 7.700 | |
| 178 | 22,23 | 245 242 | 245 244 | 245 245 | 2.100 | 5.500 | |
THREADEDFinishingFLAP WHEELS
Non-aggressive nylon material produces a smooth surface finish.
M14 threaded arbor for easy mounting by hand.
| Dimensions (mm) | 2000 | RPM | |||||
| 0A | B | 0C | Medium | Fine | Very Fine | opt. | max. |
| 115 | 20 | M14 | 326 851 | 326 852 | 326 853 | 2.800 | 3.700 |
| 125 | 20 | M14 | 326 861 | 326 862 | 326 863 | 2.000 | 3.200 |
SURFACE CONDITIONING DISC + HOOK & LOOP GRIPPER PADS
Surface Conditioning Discs are ideal for deburring, surface preparation, and finishing applications. Abrasive grain is distributed throughout an open nylon web which resists loading and will not undercut the work surface.
Scrim backing affix quickly and securely to Hook & Loop Gripper Pads shown at right.
| Dimensions(mm) | Surface Conditioning DiscsType FSCM8o0h | RPM | ||||
| 0A | Coarse/Tan | Medium/Maroon | Very Fine/Blue | opt. | max. | |
| 115 | 262 991 | 262 992 | 262 993 | 3.300 | 10.000 | 10 |
| 125 | 262 996 | 262 997 | 262 998 | 3.000 | 9.000 | |
| 178 | 263006 | 263 007 | 263 008 | 2.200 | 6.500 | |
| Dim(mm) | GripperPadsType ST | |
| 0B | ||
| M14 | 263204263 206263 210 | 1 |
Available in Type R or threaded arbor style.
| Dimensions(mm) | 2000 | RPM | |||||
| 0A | A·Medium | A-Fine | A·VeryFine | Fastener | opt. | max. | |
| 50 | 245 262 | 245264 | 245 265 | Standard | 7.600 | 19.100 | 10 |
| 75 | 245 272 | 245 274 | 245 275 | 5.000 | 12.700 | ||
| 50 | 245 282 | 245 284 | 245 285 | R-Type | 7.600 | 19.100 | |
| 75 | 245 292 | 245 294 | 245 295 | 5.000 | 12.700 | ||
4.2.6
QUICK CHANGE SURFACE CONDITIONING DISCS
Premium Surface Conditioning material is ideal for deburring, surfaces preparation, weld and gasket cleaning, and finishing stainless steel. Abrasivegrain is evenly dispersed throughout a cushioned nylon web.
Provides even surfaces finished without undercutting, as well and resists loading.
| Dimensions(mm) | to00 | Fastener | RPMmax. | |||||
| 0A | Coarse/Tan | Medium/Maroon | Very Fine/Blue | |||||
| 38 | 262 906 | 262 907 | 262 908 | 30.000 | 100 | |||
| 50 | 262 911 | 262 912 | 262 913 | 23.000 | 50 | |||
| 75 | 262 916 | 262 917 | 262 918 | 20.000 | 50 | |||
| 38 | 262 931 | 262 932 | 262 933 | 30.000 | 100 | |||
| 50 | 262 936 | 262 937 | 262 938 | S.Type | 23.000 | 50 | ||
| 75 | 262 941 | 262 942 | 262 943 | 20.000 | 50 | |||
QUICK CHANGE HOLDERS
All Wendt quick change holders are industrial grade for long life in flexible finishing applications. Combo versions have a removable shank, and can thread directly onto grinders with M14 spindle.
| Dimensions(mm) | Fastener | |||
| 0A | OB | R-Type | S-Type | |
| 38 | 6 | 263 160 | 263 161 | 1 |
| 50 | 6 | 263 170 | 263 171 | |
| 75 | 6 | 263 180 | 263 181 | |
| 75 | M14 | 263185 | 263 187 | |
NONWOVEN FLAP WHEELS
Non-aggressive nylon material provides a smooth surface finish.
| Dimensions (mm) | 3060 | RPM | ||||||||||
| 0A | B | 0C | A.Coarse | A.Medium | A.Fine | A.Very | S-Super | S.UltraFine | CPMedium | opt. | max. | |
| Fine | Fine | |||||||||||
| 20 | 20 | 3 | 107 020 | 107 021 | 107 022 | 107 023 | 107 024 | 107 025 | - | 9.000 | 11.000 | 10 |
| 20 | 20 | 6 | 106 020 | 106 021 | 106 022 | 106 023 | 106 024 | 106 025 | - | 9.000 | 11.000 | |
| 25 | 50 | 6 | 106 070 | 106 071 | 106 072 | 106 073 | 106 074 | 106 075 | - | 8.400 | 10.700 | |
| 30 | 20 | 3 | 107 100 | 107101 | 107 102 | 107 103 | 107104 | 107 105 | - | 8.200 | 10.500 | |
| 30 | 20 | 106 100 | 106 101 | 106102 | 106 103 | 106 104 | 106 105 | - | 8.200 | 10.500 | ||
| 30 | 50 | 106 120 | 106 121 | 106 122 | 106 123 | 106 124 | 106125 | - | 8.200 | 10.500 | ||
| 40 | 20 | 106 140 | 106 141 | 106 142 | 106 143 | 106 144 | 106 145 | - | 7.500 | 9.000 | ||
| 40 | 30 | 106 160 | 106 161 | 106 162 | 106 163 | 106 164 | 106 165 | - | 7.500 | 9.000 | ||
| 50 | 20 | 106 210 | 106 211 | 106 212 | 106 213 | 106 214 | 106 215 | - | 6.000 | 8.000 | ||
| 50 | 30 | 106 230 | 106 231 | 106 232 | 106 233 | 106 234 | 106 235 | - | 6.000 | 8.000 | ||
| 50 | 40 | 6 | 106 240 | 106 241 | 106 242 | 106 243 | 106 244 | 106 245 | 107 638 | 6.000 | 8.000 | |
| 60 | 30 | 106 270 | 106 271 | 106 272 | 106 273 | 106 274 | 106 275 | - | 5.000 | 7.000 | ||
| 60 | 40 | 106 280 | 106 281 | 106 282 | 106 283 | 106 284 | 106 285 | - | 5.000 | 7.000 | ||
| 60 | 50 | 106 290 | 106 291 | 106 292 | 106 293 | 106 294 | 106 295 | - | 5.000 | 7.000 | ||
| 80 | 40 | 106 360 | 106 361 | 106362 | 106 363 | 106 364 | 106 365 | - | 4.000 | 6.000 | ||
| 80 | 50 | 106 380 | 106 381 | 106 382 | 106 383 | 106 384 | 106 385 | 107 753 | 4.000 | 6.000 | ||
| 100 | 50 | 106 460 | 106 461 | 106 462 | 106 463 | 106 464 | 106465 | 1 | 3.000 | 4.000 | ||
numbers are non stock items!
4.2.8
Unmounted NONWOVEN FLAP WHEELS
Non-aggressive nylon material produces a smooth surface finish.
| Dimensions (mm) | 8000 | RPM | |||||||
| 0A | B | 0C | A.Coarse | A.Medium | A.Fine | A.Very Fine | opt. | max. | |
| 100 | 30 | 25 | 360 002 | 360 003 | 360 004 | 360 005 | 3.000 | 3.700 | 1 |
| 150 | 30 | 25 | 360 222 | 360 223 | 360 224 | 360 225 | 2.000 | 3.200 | |
| 150 | 50 | 25 | 360 302 | 360 303 | 360 404 | 360 505 | 2.000 | 3.200 | |
| 200 | 30 | 25 | 360 442 | 360 443 | 360 444 | 360 445 | 1.500 | 2.400 | |
| 210 | 50 | 25 | 360 542 | 360 543 | 360 544 | 360 545 | 1.500 | 2.400 | |
FLAP WHEELS WITH MDF CORE
Unmounted Abrasive Flap Wheels with a special wooden centre to fit on tapered spindle polishing machines. The specially designed MDF centre is universal to all tapered spindles.
4.2.9
TIP\_For finishing large surfaces.
Highest quality can be attained.
NOTE
Unmounted Nonwoven
Finishing Flap Wheels are non stock items!
NONWOVEN FinishingFLAP ROLLS
Flaps of Nonwoven nylon finishing material for surface preparation and finishing applications. Also available in Grey Ultra-Fine material.
Flap rolls available with keyway arbor or M14 thread for portable finishing tools.
| Dimensions (mm) | 8000 | RPM | |||||||||
| 0A | B | 0C | A.Coarse | A.Medium | A.Fine | A.Very Fine | S.Ultra Fine | CPMedium | opt. | max. | |
| 100 | 50 | 19 | 323 730 | 323 731 | 323 732 | 323 733 | 323 734 | 一 | 2.000 | 5.000 | 1 |
| 100 | 100 | 19 | 323 780 | 323 781 | 323782 | 323 783 | 323 784 | 323 785 | |||
| 100 | 100 | M14 | 323 705 | 323 706 | 323 707 | 323 708 | 323 709 | 323 710 | |||
| 100 | 120 | 12 | 1 | 323 791 | 323 792 | 323 793 | 1 | - | |||
| 110 | 100 | 19 | 323 760 | 323 761 | 323 762 | 323 763 | 323 764 | - | |||
| 110 | 100 | M14 | 323 715 | 323 716 | 323 717 | 323 718 | 323 719 | - | |||
FPM230 Finishing & Polishing Machine.
NONWOVEN HAND PADS & ROLLS
HANDI ROLLS
Popular grades packaged in economical 10 meter long rolls. Can be cut to desired length.
| Dimensions | Color (Material) | 2000 | ||||||
| A(mm) | B(m) | GP.Green | A.Med | A.Fine | A.VeryFine | S.UltraFine | ||
| 100 | Green(Aluminium Silicate) | 963 051 | 1 | 一 | 1 | |||
| 100 | 10 | Maroon(Aluminium Oxide) | - | 963 071 | 963 076 | 963 081 | - | |
| 115 | - | 963 073 | 963 078 | 963 083 | ||||
| 100 | Grey | - | - | - | - | 963 091 | ||
| 115 | (Silicon Carbide) | - | - | - | 963 093 | |||
TIP\_All grades are non-metallic and will not leave behind a metal
residue like wire brushes and steel wool. They can be used wet or dry.
HAND PADS
The most popular grades available as hand pads.
| Dimensions(mm) | Color (Material) | Item no. | |||
| A | B | ||||
| 150 230 | Green(Aluminium Silicate) | GP· Green | 963 030 | 10 | |
| Maroon(Aluminium Oxide) | A·Coarse | 963 032 | |||
| A·Medium | 963 035 | ||||
| A·Fine | 963 036 | ||||
| A· Very Fine | 963 037 | ||||
| Black(Silicon Carbide) | S·Medium | 963 040 | |||
| Black(Silicon Carbide) | S. Very Fine | 963 042 | |||
| Grey(Silicon Carbide) | S· Ultra Fine | 963 041 | |||
| White(Non-abrasive) | Non-abrasive | 963 044 | |||
5.0 PRE POLISHING PRODUCTS
WENDT's Pre Polishing products are made from Unitized Material. It's a high concentrationof abrasive grain throughout a firm, nonwoven base material.
The additional grain requires less operator pressure, increasing disc life and cooler grinding. Exceptional choice for deburring and blending stainless steel, and providing a smooth finish.
5.1 UNITIZED FINISHING DISCS
Unitized materials by its different fields of application
SOFTER (4):
A decorative finish on stainless steel for builders hardware
HARDER (6):
▶Blending parting lines
V Prepare surfaces of Stainless Steel & Titanium prior to polishing
A Pre plate polish on Aluminium, Copper &Brass
▶As the last step prior to polishing
▶Blending surface defects ▶Removal of Aluminium Flashings
▶To radius stamped parts
To remove sharp edges of machined parts
▶Cleaning of metal conductors
Removing resins, excessive glue and adhesive overspray
▶Removal of rust and corrosion
WENDT Unitized Finishing Discs provide an extreme longlife combined with a comfortable handling to achieve final finishes and well prepared surface prior to polishing. These discs are designed to work on angle grinder. The compact 3-dimensional construction is very resistant to loading and provides solutions to both ferrous and non-ferrous finishingoperations.
EXCLUSIVE TIPThis is the SECOND STEP of WENDT's 3 STEP POLISHING KIT - see catalog section "Kits & Accessories"
Further information online at WENDT's YouTube Channel "ABRASIVEWORLD"
| Dimensions(mm) | 4·Medium | RPM | |||||
| 0A | 0B | A-Coarse | S-Medium | S-Very Fine | opt. | max. | |
| 115 | 22,23 | 245 914 | 245 917 | 245 919 | 4.000 | 11.000 | 5 |
| 125 | 22,23 | 245 934 | 245 937 | 245 939 | 3.600 | 9.800 | |
| Dimensions(mm) | 4·Medium | 6.Hard | RPM | |||||
| 0A | 0B | A-Coarse | S.Medium | S-Very Fine | S-Very Fine | opt. | max. | |
| 115 | 22,23 | 245 814 | 245 817 | 245 819 | 245 871 | 4.000 | 11.000 | 5 |
| 125 | 22,23 | 245 834 | 245 837 | 245 839 | 245 837 | 3.600 | 9.800 | |
abrasives applications speeds lower than the listed maximum operation speeds to ensure optimum results and maximum product life.
TIPWENDT recommends for most nonwoven
UNITIZED QUICK CHANGE FINISHING DISCS
Unitized Quick Change discs are perfect for fast and efficient surface preparation and finishing work.
| Dimensions(mm) | 4 | RPM | ||
| 0A | S-Very Fine | opt. | max. | |
| 50 | 263 022 | 4.500 | 18.000 | 10 |
| 75 | 263 027 | 3.100 | 12.000 | |
QUICK CHANGE HOLDERS
All Wendt quick change holders are industrial grade for long life in flexible finishing applications. Combo versions have a removable shank, and can thread directly onto grinders with M14 spindle.
| Dimensions(mm) | Fastener | |||
| 0A | OB | R-Type | S-Type | |
| 38 | 6 | 263 160 | 263 161 | 1 |
| 50 | 6 | 263 170 | 263171 | |
| 75 | 6 | 263 180 | 263 181 | |
| 75 | M14 | 263185 | 263187 | |
5.1.3
UNITIZED FINISHING WHEELS
Unitized Wheels are primarily designed for finishing and light deburring applications. Our shank mounted Unitized Wheels in 50 and 75 mm enable the user to perform these jobs easily without using any mandrels.
The 4 S-Very Fine grade is designed for finishing and pre-polishing jobs whereas the 4 S-Medium grade isideal for light deburring and cleaning jobs.
Both specifications can be used on a wide range of different substrates.
| Dimensions (mm) | 4 | RPM | |||||
| 0A | B | 0C | S-Medium | S.Very Fine | opt. | max. | |
| 40 | 106 805 | 106 807 | 7.500 | 9.000 | 10 | ||
| 50 | 12 | 6 | 106 825 | 106 827 | 6.000 | 8.000 | |
| 75 | 106 845 | 106 847 | 4.000 | 6.000 | |||
The specific design ofUnitizedWheels, where layers of nonwovenabrasives are compressed and bonded together, ensures an extensive range ofwheels becauseof the various combinations of nonwoven, resin andgrain.
The uniform construction and specific product characteristics making these wheels to a very user friendly surface preparation and finishing tool.
These features allow the end user to achieve high quality finishes on nearly all surfaces. Unitized wheels are also ideal to perform light deburring jobs, removing sharp edges, cleaning composites and to work on harder materials, such as Stainless Steel and Titanium. Unitized wheels are often found to remove partinglines, deburr aluminium extrusions or for cleaning applications, such as removal of oxidations, contaminations and coatings. The cushioned nonwoven construction supports a user friendly polishing of surface defects and preparation of surfaces before buffing.
Unitized Wheels can be easily preformed, hold the shape well and maintains the part contours, which prevents cutting or gouging.
| Dimensions (mm) | 4 | 7 | 8 | 9 | RPM | |||||
| 0A | B | 0C | A.Coarse | 5Medium | S.Very Fine | S.Fine | A.Medium | A.Coarse | max. | |
| 150 | 12 | 12 | 348 720 | 348 721 | 348 722 | - | 一 | 一 | 4.500 | 5 |
| 25 | 12 | 348 730 | 348 731 | 348 732 | - | 一 | ||||
| 3 | 25 | - | - | - | - | 一 | 348 703 | |||
| 6 | 25 | - | - | 一 | 348715 | 348714 | 348 713 | |||
UseUnmountedNonwoven Unitized WheelswithWENDT's FWG150orFWG300in combination withWENDT FPM230 - Finishing& PolishingMachine. See "Tools section"
5.2
UMOUNTED NONWOVEN CONVOLUTE WHEELS
Made of Nonwoven Abrasives impregnated with resin wrapped and bonded around a center core, designed to be used over a wide range of materials for demanding surface preparation and finishing applications.
ALUMINIUM OXIDE CONVOLUTE WHEELS
Aluminium Oxide wheels are the best choice when working on Aluminium, Zinc, Die Cast and Brass.
| Dimension (mm) | 7 | 8 | RPM | ||||
| 0A | B | 0C | A·Med | A.Fine | A-Med | max. | |
| 150 | 12,5 | 25 | 348 006 | 6.000 | 2 | ||
| 200 | 25 | 75 | 348 065 | 348 066 | 348 068 | 4.500 | 1 |
Convolute wheels ensure a long lifetime plus an added benefit of consistent performance.
They can be easily preformed, are very resistant to loading and clogging and are very user friendly while the risk to damage the work piece is reduced.
5.2.2
SILICON CARBIDE CONVOLUTE WHEELS
Silicon Carbide wheels are recommended when finishing on Stainless Steel, exotic alloys such as Titanium, Cobalt Chrome and Inconel.
| Dimension (mm) | 6 | 7 | 8 | 9 | RPM | |||||||
| 0A | B | 0C | S.Med | S-Fine | S-Med | S-Fine | S-Med | S-Fine | S.Med | S-Fine | max. | |
| 150 | 12,5 | 25 | - | - | - | 348 000 | - | 348 001 | - | - | 6.000 | 2 |
| 150 | 25 | 25 | - | 一 | 1 | 348 010 | 1 | 一 | 1 | 一 | 6.000 | 2 |
| 200 | 25 | 75 | 348 480 | 348 481 | 348 482 | 348 060 | 348 062 | 348 061 | 348 483 | 348 063 | 4.500 | 1 |
SILICON CARBIDE FINISHING WHEELS
Load resistant open mesh construction ideal for applying a grained / food grade / dairy finishes on stainless steel.
| Dimension (mm) | SiC Finish | RPM | ||||
| 0A | B | 0C | S-Med | S-Fine | max. | |
| 150 | 25 | 25 | 348 490 | 348 491 | 6.000 | 2 |
CONVOLUTE WHEELS USING GUIDE
| Application Area | Specific Application | Specification | RecommendedSpeeds |
| Cleaning | general purpose cleaning, removing rustoxidation & light scale, pipethreads, mold flash removal | 6 S-Fine7 S-Fine8 S-Fine | 11 - 32 m/s |
| Deburring | formed and machined parts, die castradius edges on metal parts piston rings,deburr flashings | 7 S-Medium8 S-Medium9 S-Medium9 S-Fine | 28 - 41 m/s |
| Blending | refine turbine blades, blending prior toplating, smoothing parting lineson blades, blending of coarse grit sizescratches, i.e. 60/80/120 | 7 S-Fine8 A-Medium8 S-Fine | 28 - 41 m/s |
| Finishing | satin finish, final finish on aluminium,pre-plate finish, satin finish oncutlery, pre-plating finish on hand tools | S-Med FinishingS-Fine Finishing8 S-Fine9 S-Fine | 2 - 15 m/s |
TIP Convolute Wheels must always be run in the direction indicated by the arrow printed on the side of each wheel. Other densities and dimensions available upon request.
TIPFor stock removal and satin finishing in one step, try our 9S Medium Wheels. They can be used for light stock removal and leave a satin finish if low pressure is used.
| FLAP THICKNESS | WOOL DENSITY |
| D2 | H25 |
| D3 | H40 |
| D5 |
6.0 FELT POLISHING PRODUCTS
PATENTED by WENDT!
Designed and manufactured exclusively, Wendt's Felt Polishing products are made from 70% natural wool.
Use with polishing compounds to produce up to a mirror finish on a variety of materials including: Stainless Steel, Carbon Steel, Aluminium, Glass, Plastics, Marble and Stone.
Degree of Finish is determined by the polishing compound.
WENDT Felt Polishing Products are available in several Densities & Flap Thicknesses for softer, more flexible performance.
WENDT patented design polishes up to a mirror finish!
FELT POLISHING FLAP DISCS
WENDT Felt PolishingFlap Discs run cooler without burning and polish faster and smoother than traditional felt products!
WENDT's 3 STEP POLISHING KIT - see catalog
section "Kits & Accessories"
FELT POLISHING FLAP DISCS
Flap discs made of 70% wool felt affixed to a fiberglass backing plate to create a thick polishing pad. The individual flaps are flexible, and allow a cool air flow. Felt discs are used with polishing compounds or pastes to provide up to a mirror finish. Ideal for work on irregular or contoured surfaces. Available in several Densities and Flap Thicknesses for softer and more flexible performance.
Felt polishing Discs with reduced backing are a perfect solution to polish into corners.
PATENT by WENDT
6.1.1
REDUCEDBACKING
| Dimensions (mm) | Standard Flexibility | Extra Flexibility | RPM | |||||
| 0A | 0C | SoftD5/H25 | MediumD5/H40 | SoftD3/H25 | MediumD3/H40 | opt. | max. | |
| 100 | 16 | 245 601 | 245602 | 245 606 | 245607 | 1.900 | 9.700 | 5 |
| 115 | 22,23 | 245 611 | 245 612 | 245616 | 245 617 | 1.650 | 8.500 | |
| 115 | M14 | 249 911 | 249 912 | 249 916 | 249 917 | 1.650 | 8.500 | |
| 125 | 22,23 | 245631 | 245632 | 245 636 | 245 637 | 1.520 | 7.700 | |
| 125 | M14 | 249 921 | 249 922 | 249 926 | 249 927 | 1.520 | 7.700 | |
| 178 | 22,23 | 245 661 | 245 662 | - | - | 1.100 | 5.500 | |
| 178 | M14 | 245 941 | 249942 | - | - | 1.100 | 5.500 | |
| Dimensions (mm) | Flexible | Extra Flexible | RPM | |||||
| 0A | 0C | SoftD5/H25 | MediumD5/H40 | SoftD3/H25 | MediumD3/H40 | opt. | max. | |
| 125 | 22,23 | 245 630 | 245 633 | 245 635 | 245 638 | 1.520 | 7.700 | 5 |
| 125 | M14 | - | 249 923 | 249925 | 1.520 | 7.700 | ||
NOTED = Flap thickness,
H = Felt Density
TIP\_WENDT Felt Products should always be run at lower speeds (eg. 10 m/s) than coated abrasives.
TIP\_WENDT Felt Polishing
products are designed to be used with polishing compounds.
POLISHING COMPOUNDS
Every Wendt felt polishing tool is supposed to be used with a polishing compound.
WENDT ORANGE for pre-polishing WENDT WHITE for mirror finishing
| WENDT ORANGE | 999 024 |
| WENDT WHITE | 999 025 |
6.2 FELT POLISHING FLAP WHEELS
FELT POLISHING FLAP WHEELS
Soft wool felt flaps produce up to a mirror finish. Includes smaller sizes on 3 mm shank for hard to reach areas or very fine detailed applications.
| Dimensions (mm) | Flexibility | RPM | |||||||
| 0A | B | 0C | SoftD2/H25 | MediumD2/H40 | opt. | max. | |||
| 20 | 10 | 3 | 188111 | 188112 | - | - | 9.500 | 11.000 | 10 |
| 20 | 188121 | 188122 | 一 | - | |||||
| 10 | 6 | 187 611 | 187 612 | - | - | ||||
| 20 | 187 621 | 187622 | - | - | |||||
| 10 | 188141 | 188142 | - | - | |||||
| 20 | 3 | 188151 | 188152 | - | - | ||||
| 25 | 30 | 188161 | 188162 | - | - | 7.600 | 10.700 | ||
| 10 | 187641 | 187642 | - | - | |||||
| 20 | 6 | 187 651 | 187 652 | - | - | ||||
| 30 | 187661 | 187662 | - | - | |||||
| 30 | 10 | 3 | 188181 | 188182 | - | - | 6.300 | 10.500 | |
| 20 | 188191 | 188192 | - | - | |||||
| 10 | 6 | 187 681 | 187682 | - | - | ||||
| 20 | 187 691 | 187 692 | — | 1 | |||||
| Dimensions (mm) | Flexibility | Extra Flexibility | RPM | ||||||
| 0A | B | 0C | SoftD3 /H25 | MediumD3 /H40 | SoftD2/H25 | MediumD2/H40 | opt. | max. | |
| 40 | 20 | 187731 | 187732 | 187736 | 187737 | 4.750 | 9.000 | 10 | |
| 30 | 187741 | 187742 | 187746 | 187747 | |||||
| 20 | 6 | 187791 | 187792 | 187796 | 187797 | 8.000 | |||
| 50 | 30 | 187801 | 187802 | 187806 | 187807 | 3.800 | |||
| 40 | 187 811 | 187812 | 187 816 | 187817 | |||||
| 60 | 30 | 187851 | 187852 | 187856 | 187857 | 3.150 | 7.000 | ||
| 40 | 187861 | 187 862 | 187866 | 187867 | |||||
| SoftD5/H25 | Medium | Soft | MediumD3 /H40 | opt. | max. | ||||
| D5/H40 | D3/H25 | ||||||||
| 80 | 50 | 6 | 187 951 | 187952 | 187956 | 187957 | 2.400 | 6.000 | 10 |
PATENT by WENDT
TIP WENDT Felt Products should always be run at lower speeds (eg. 10 m/s) than coated abrasives.
TIP WENDT Felt Polishing products are designed to be used with polishing compounds.
POLISHING COMPOUNDS
Every Wendt felt polishing tool is supposed to be used with a polishing compound.
WENDT ORANGE for pre-polishing WENDT WHITE for mirror finishing
| WENDT ORANGE | 999 024 |
| WENDT WHITE | 999 025 |
PATENT by WENDT
FELT POLISHING FLAP WHEEL BRUSHES
6.2.2
Felt flaps are slit lengthwise for even greater flexiblity on irregular shapes and contours.
| Dimensions (mm) | Specifications | RPM | |||||
| 0A | B | 0C | SoftD2/H25 | MediumD2/H40 | $0 p t .$ | max. | |
| 40 | 20 | 188 596 | 188597 | 4.750 | 9.000 | 10 | |
| 40 | 30 | 188 606 | 188 607 | 4.750 | 9.000 | ||
| 50 | 20 | 6 | 188 636 | 188 637 | 3.800 | 8.000 | |
| 50 | 30 | 188 646 | 188 647 | 3.800 | 8.000 | ||
| 60 | 30 | 188 696 | 188 697 | 3.150 | 8.000 | ||
| 60 | 40 | 188 706 | 188 707 | 3.150 | 7.000 | ||
| SoftD3 /H25 | MediumD3 /H40 | ||||||
| 80 | 50 | 6 | 188771 | 188772 | 2.400 | 6.000 | 10 |
TIP\_WENDT Felt Products should always be run at lower speeds (eg. 10 m/s) than coated abrasives.
WENDT Felt Polishing
products are designed to be used with polishing compounds.
6.3
FELT CARTRIDGE ROLLS
6.3.1
FELT STRAIGHT CARTRIDGE ROLLS
Our new invention is an advancement of the common mounted felt polishing points. The coiled construction of the felt cartridge rolls gives you the advantage of always usingclean felt by peelingoff the top felt layer. You have a tool that gives you the full polishing power over the whole lifetime.
| Dimensions (mm) | Specifications | RPM | |||
| 0A | B | 0C | Medium | max. | |
| 8 | 25 | 3,2 | 159 651 | 10.000 | 10 |
| 13 | 25 | 3,2 | 159 661 | 8.000 | |
| 13 | 38 | 3,2 | 159 671 | 8.000 | |
| Fitting Mandrel | ||
| 03mm | 06mm | |
| 161911 | 161 921 | 1 |
| 161 911 | 161 921 | |
| 161 913 | 161 927 | |
FELT FULL TAPER CARTRIDGE ROLLS
Tapered shape allows better access in corners and channels. Half-Taper version also available.
| Dimensions (mm) | Specifications | RPM | |||
| 0A | B | 0C | Medium | max. | |
| 13 | 25 | 3,2 | 160 801 | 8.000 | 10 |
FELT POLISHING POINTS
FELT POLISHING POINTS
Soft wool felt produce up to a mirror finish. Includes smaller sizes on 3 mm shank for hard to reach areas. The mounted felt polishing points can be used where our Felt Flap Wheels (20 mm and larger) can not fit.
| Dimensions (mm) | Specifications | RPM | ||||
| 0A | B | 0C | Medium | opt. | max. | |
| 6 | 10 | 3 | 189703 | 16.000 | 32.000 | 10 |
| 8 | 10 | 3 | 189723 | 12.000 | 24.000 | |
| 10 | 14 | 6 | 189743 | 10.000 | 20.000 | |
| 15 | 20 | 6 | 189763 | 6.000 | 12.000 | |
| 20 | 25 | 6 | 189783 | 5.000 | 10.000 | |
available upon request.
UNMOUNTED FLAP WHEELS
PATENT by WENDT
Unmounted FELT POLISHING FLAP WHEELS
6.5.1
Flap wheels made of 70% wool felt are used with a compound or polish to produce up to a mirror finish. Unique flap construction is flexible and runs cooler.
| Dimensions (mm) | Specifications | RPM | |||||
| 0A | B | 0C | SoftD5/H25 | MediumD5/H40 | opt. | max. | |
| 100 | 25 | 346 461 | 346 462 | 1.900 | 3.700 | 1 | |
| 100 | 30 | 346 021 | 346 022 | 1.900 | 3.700 | ||
| 150 | 25 | 346 051 | 346 052 | 1.250 | 3.200 | ||
| 150 | 50 | 346 111 | 346112 | 1.250 | 3.200 | ||
| 150 | 75 | 25 | 346 131 | 346 132 | 1.250 | 3.200 | |
| 200 | 25 | 346 301 | 346 302 | 950 | 2.400 | ||
| 200 | 50 | 346 361 | 346 362 | 950 | 2.400 | ||
| 200 | 75 | 346 381 | 346 382 | 950 | 2.400 | ||
| 200 | 100 | 346 401 | 346 402 | 950 | 2.400 | ||
| 200 | 150 | 346 421 | 346 422 | 950 | 2.400 | ||
FLAP WHEELS WITH MDF CORE
TIPWENDT Felt Products should always be run at lower speeds (eg. 10 m/s) than coated abrasives.
Unmounted FELT POLISHING FLAP WHEEL BRUSHES
Flaps are slit lengthwise to increase flexibility. Ideal for polishing irregular shapes and surfaces.
| Dimensions (mm) | Specifications | RPM | |||||
| 0A | B | 0C | SoftD5/H25 | MediumD5/H40 | opt. | max. | |
| 150 | 50 | 346 611 | 346 612 | 1.250 | 3.200 | 1 | |
| 150 | 75 | 346 631 | 346 632 | 1.250 | 3.200 | ||
| 200 | 50 | 346 861 | 346 862 | 950 | 2.400 | ||
| 200 | 75 | 346 881 | 346 882 | 950 | 2.400 | ||
| 200 | 100 | 346 901 | 346 902 | 950 | 2.400 | ||
| 200 | 150 | 346 921 | 346 922 | 950 | 2.400 | ||
6.5.2
POLISHING COMPOUNDS
Every Wendt felt polishing tool is supposed to be used with a polishing compound.
WENDT ORANGE for pre-polishing WENDT WHITE for mirror finishing
| WENDT ORANGE | 999 024 |
| WENDT WHITE | 999 025 |
PATENT by WENDT
6.5.3
FELT POLISHING FLAP WHEEL
Extremely flexible Flap Wheels to mount on angle polishers with reduced speed.
| Dimensions (mm) | Flexible | RPM | |||||
| 0A | B | 0C | SoftD5/H25 | MediumD5/H40 | opt. | max. | |
| 115 | 20 | M14 | 346040 | 346 041 | 1.650 | 8.500 | 5 |
| 125 | 20 | M14 | 346 042 | 346 043 | 1.520 | 7.700 | |
TIP Best use with new WENDT FPM230. See "tools section".
6.6
MINI FELT POLISHING DISCS
PATENT by WENDT
6.6.1
MINI FELT POLISHING FLAP DISCS
Use with a rouge or paste for polishing applications. The Mini Flap Discs with R-Type Fastener can be used with the R-Type Quick Change Holders.
| Dimensions(mm) | Standard Flexibility | Extra Flexibility | Fastener | RPM | ||||
| 0A | SoftD3/H25 | MediumD3 /H40 | SoftD2/H25 | MediumD2/H40 | opt. | max. | ||
| 50 | 245681 | 245 682 | 245686 | 245 687 | Standard | 3.800 | 19.100 | 10 |
| 75 | 245 691 | 245 692 | 245696 | 245 697 | 2.500 | 12.700 | ||
| 50 | 245680 | 245 683 | 245685 | 245 688 | R.Type | 3.800 | 19.100 | |
| 75 | 245 690 | 245 693 | 245695 | 245698 | 2.500 | 12.700 | ||
PATENT by WENDT
6.6.2
FELT POLISHING QUICK CHANGE DISCS
Nonabrasive wool felt in solid disc form. Use in combination with Wendt polishes and compounds to remove light scratches and polish the surface. The soft felt material absorbs the polishing media, and provides a smooth operation.
Felt Polishing
Quick Change Discs are
available upon request.
FELT POLISHING FLAP ROLLS
FELT POLISHING FLAP ROLLS
Use in combination with a buffing or polishing compound to produce up to a mirror finish. Made from 70% wool felt.
TIP Available with keyway arbor or M14 thread
for use on portable finishing tools.
| Dimensions (mm) | Flexible | Extra Flexible | RPM | ||||||
| 0A | B | 0C | SoftD5/H25 | MediumD5/H40 | SoftD3/H25 | MediumD3 /H40 | opt. | max. | |
| 100 | 50 | 19 | 323 801 | 323 802 | 323806 | 323 807 | 1.900 | 3.700 | 1 |
| 100 | 100 | 19 | 323 821 | 323 822 | 323 826 | 323 827 | 1.900 | 3.700 | |
| 100 | 100 | M14 | 323 881 | 323 882 | 323 885 | 323 886 | 1.900 | 3.700 | |
| 100 | 120 | 12 | 323 935 | 323 936 | 323 937 | 323 938 | 1.900 | 3.700 | |
| 110 | 100 | 19 | 323 930 | 323 931 | 323 932 | 323 933 | 1.900 | 3.700 | |
| 110 | 100 | M14 | 323 891 | 323 892 | 323 895 | 323 896 | 1.900 | 3.700 | |
youtube.com/abrasiveworld
FELT POLISHING FLAP ROLL BRUSHES
Felt Flaps are slit lengthwise to further increase flexibility, and conform to irregular shapes and surfaces.
| Dimensions (mm) | Flexible | Extra Flexible | RPM | ||||||
| 0A | B | 0C | SoftD5/H25 | MediumD5/H40 | SoftD3/H25 | MediumD3 /H40 | $0 p t .$ | max. | |
| 100 | 50 | 19 | 323 841 | 323 842 | 323 846 | 323 847 | 1.900 | 3.700 | 1 |
| 100 | 100 | 19 | 323 861 | 323 862 | 323866 | 323 867 | 1.900 | 3.700 | |
| 100 | 120 | 12 | 323 925 | 323 926 | 323 927 | 323 928 | 1.900 | 3.700 | |
| 110 | 100 | 19 | 323 920 | 323 921 | 323 922 | 323 923 | 1.900 | 3.700 | |
WENDT FPM230
Quality MADE IN GERMANY
1 machine – 5 solutions.
Extremely powerful machine, built with durable quality components – made in Germany!
The two-stage gear reduction delivers maximum torque and constant speed – even when operating under heavy loads.
Ergonomicshape ensures comfortablework without fatigue.
PERFORMANCE FEATURES
Infinitely variable speedcontrol
Accommodate up to 230mm discs
1200 Watt
900 - 2500 RPM
4 m cable
2,5 kg net weight
Available with M14 or 5/8-11”spindle
FPM230 – Finishing & Polishing Machine
One machine does it all - The perfect solution for a widerange of applications and accessories!
The Wendt FPM230 is a portable electric power tool forSurface Cleaning, Sanding. Finishing,and Mirror Polishingon tubes as well as flat and irregular surfaces. It can easily be configured for use with Wendt Felt Polishing Discs or Flap Rolls.
HIGH PERFORMANCE
Durable high power motor ensures long tool life, even on the most demanding applications. The motor remains cool, even during continuous use.
SPEED STABILITY CONTROL
TheWENDT FPM230 Finisher / Polisher's two-stage gear reduction delivers maximum torque and constant speed – even when operating under heavy loads.
Wendt's FPM230 is an Angle Polisher that can accomodate up to 230 mm polishing discs. With the included accessories the machine can be converted to a Finishing Machine for use of our extensive range of Flap Rolls with M14.
VARIABLE
The wide range of WENDT accessories and the infinitely variable speed control allows the WENDT FPM230 to be used as an Angle Polisher, Finishing Tool and Pipe-Belt Sander.
ERGONOMIC AND DURABLE
Ergonomic shape so you can work comfortably and without fatigue.Manufactured with durable components to ensure a long service life.
WENDT FPM230BasicVersion
• Infinitely variable speed control
• Accommodate up to 230 mm discs
• 1200 Watt
• 900 -2500 RPM
• 4 m cable
• 2,5 kg net weight
• Available with M14 or 5/8-11 spindle
| Type | Item no. | Standard accessories | |
| FPM230 - Finishing & Polishing Machine, 230 V, 50 Hz | 999 923 | Including rotating holder, handle & | 1 |
| FPM230 - Finishing & Polishing Machine, 120 V, 60 Hz | 999 924 | hand guard | 1 |
PLASTIC TOOL CASEforWENDT FPM230
| Type | Item no. | |
| Plastic tool case · 230 V, 50 Hz (blue handle) | 999 927 | 1 |
| Plastic tool case - 120 V, 60 Hz (black handle) | 999 928 | 1 |
WHEEL ARBOR for WENDT FPM230
Converts machine spindle from M14 or 5/8-11 to 19 mm with keyway.
| Type | Item no. | |
| M14 | 999 929 | 1 |
| 5/8-11 | 999 930 | 1 |






