磨齿加工

机 床 : KAPP 300
工 件 : 盘状类齿轮
加工方式: 磨齿
驱动方式: 机床供油
特 点 : 端面十字浮动压紧；端面及径向跳动≤ 0.005mm。

磨齿加工

机 床 : 磨齿机

工 件 : 摆线齿轮

加工方式: 磨齿

Gear Grinding
Machine:KAPP300
Workpiece:Discoid gear
Processing mode:Grinding
Drive mode:Machine oil driven
Advantages:Cross oating pressing by end face: The
runout of end face and in radial direction are ≤ 0.005mm.

驱动方式: 机床供油

Gear Grinding
Machine:Gear grinding machine
Workplece:Cycloidal gear
Processing mode:Grinding
Drive mode:Machine oil driven
Actvanteges: Grinding tooth surface is based on the pitch circle of two planeteny axis holes,Planetary axis hole position accurecy is ≤ 0.005mm.Repositioning accuracy is ≤ 0.003mm.

滚齿加工 Hobbing

滚齿加工
机 床 : 三菱 GE15A
工 件 : 行星齿
加工方式: 热后精滚
驱动方式: 机床拉杆
特 点 : 热后精滚齿，机床拉力转推力底座；上端 压盖压紧；端面及径向跳动≤0.005mm，滚齿精确 度达4级。 Hobbing
Machine: Mitsubishi GE15A
Workpiece: Planetary gear
Processing mode: Fine gear hobbing after heat treatment Drive mode: Draw rod
Advantages: For ne gear hobbing after heat treatment; Pulling force is converted to pushing force of the machine by the base; Upper end gland is pressed tight; The runout of end face and in radial direction are ≤ 0.005mm. The gear hobbing accuracy is up to level 4.

滚齿加工

机 床 : 滚齿机

工 件 : 滚齿刀

Hobbing
Machine: Hobbing machine
Workpiece: Hobbing cutter
Processing mode: Hobbing
Drive mode: Manually
Advantages: 7:24 short cone positioning interface; Centering by hydraulic expansion and torque transferring by drive key; The runout of end face and in radial direction ≤ 0.005 mm; 滚齿加工
机 床 : 工具磨床
工 件 : 滚齿刀
加工方式: 滚齿刀修磨/ 检测
驱动方式: ⼿动加压
特 点 : 端面及径向跳动≤0.005mm；多段油腔 设计；夹持大长径比滚刀；调整垫圈可夹持不同长度 滚刀。

Hobbing

Machine: Tool grinding machine
Workpiece: Hobbing cutter
Processing mode: Grinding / testing of hobbing cutter Drive mode: Manually
Advantages: The runout of end face and in radial direction are ≤ 0.005 mm; Design of multi-stage chamber; Clamping of large length-to-diameter ratio hobbing cutter; Hobbing cutter of dierent length can be clamped by adjusting washer.

滚齿加工

机 床 : 专用机床

工 件 : 成型铣刀

加工方式: 成型铣削

驱动方式: ⼿动加压

特 点 : 端面液压螺母锁紧；端面及径向跳动≤ 0.005mm。

Hobbing
Machine: Special machine
Workpiece: Copy milling cutter
Processing mode: Form milling
Drive mode: Manually
Advantages: End face hydraulic nut locking; The runout of end face and in radial direction are ≤ 0.005mm.

E103

插齿加工 Gear Shaping

插齿加工

机 床 : 插齿机
工 件 : 内花键工件
加工方式: 插齿
驱动方式: 机床供油
特 点 : 外径夹持；带卡簧实现变径夹持。Gear Shaping
Machine: Gear shaping machine
Workpiece: Internal spline workpiece
Processing mode: Gear shaping
Drive mode: Machine oil supply
Advantages: External diameter clamping with sleeves.

插齿加工

Gear Shaping
Machine: Gear shaping machine
Workpiece: Gear shaping cutter
Processing mode: Gear shaping
Drive mode: Manually
Advantages: Centering by hydraulic expansion centering. Axial pulling by the end cover axial ensure that the shaping cutter in the process of gear shaping can bear a large axial force impact.

插齿加工 插齿加工

机 床 : 插齿机
工 件 : 插齿刀
加工方式: 插齿
驱动方式: ⼿动加压
特 点 : ⾃动换刀HSK接口；端面及径向跳动 ≤ 0.005mm。 Gear Shaping
Machine: Gear shaping machine
Workpiece: Gear shaping cutter
Processing mode: Gear shaping
Drive mode: Manually
Advantages: Design of HSK interface for automatic tool change; The runout of end face and in radial direction ≤ 0.005mm.

车齿加工 Gear Skiving

车齿加工

机 床 : 重庆机床 Y8030CNC

工 件 : 齿圈

加工方式: 车齿

驱动方式: 机床拉杆

Gear Skiving
Machine: Chongqing Y8030CNC
Workpiece: Cutter ring
Processing Mode: Gear skiving
Drive Mode: Draw rod
Advantages: Automatic boosting by the draw rod of machine. Fixture and support base feature a large chip clearance space and multi-channel chip evacuation design. The runout of end face and in radial direction are ≤ 0.005 mm.

车齿加工

机 床 : 宜昌长机 YK8150
工 件 : P3 齿圈
加工方式: 车齿
驱动方式: 机床拉杆
特 点 : 机床拉杆⾃动加压；液胀夹持适合薄壁齿圈类夹持；端面及径向跳动≤0.005mm。

Gear Skiving Machine: Yichang YK8150 Workpiece: P3 cutter ring Processing Mode: Gear skiving Drive Mode: Draw rod

Advantages: Automatic boosting by the draw rod of machine. The hydraulic expansion clamping system is specifically designed for securing thin-walled gear rings. The runout of end face and in radial direction are ≤ 0.005 mm.

剃齿加工 Gear Shaving

剃齿加工

Gear Shaving
Machine: Gear shaving machine
Workpiece: Transmission gear
Processing mode: Shaving/testing
Drive mode: Push rod
Advantages: Clamping by centers from two sides; Automatic boosting by the push rod of machine; Centering by hydraulic expansion centering and pressing by end face ; The runout of end face and in radial direction ≤ 0.005mm.

剃齿加工

机 床 :SU剃刀磨
工 件 : 剃齿刀
加工方式: 剃齿刀修磨
驱动方式: ⼿动加压
特 点 : 夹持孔径比＜2的短孔；端面及径向跳动≤0.003mm；组合垫片适应不同长度剃刀。

珩齿加工 Honing

珩齿加工

机 床 : Fassler AG

工 件 : 电机齿轮

加工方式: 珩齿

驱动方式: 机床推杆

Gear Shaving
Machine: SU Razor grinding machine
Workpiece: Gear shaving cutter
Processing mode: Grinding of the shaving cutter
Drive mode: Manually
Advantages: Clamping short holes with aperture ratio < 2; The runout of end face and in radial direction are ≤ 0.003mm; Washers in different sizes are available for razors with various dierent length.

特 点 : 夹具跳动精度≤ 0.005mm。

啮合检测 Meshing Inspection

啮合检测

机 床 : INTRA 齿轮检测

工 件 : 主减齿轮

加工方式: NVH 检测

特 点 : 夹具内置弹簧，液胀夹紧工件，机床推杆松开工件；高动平衡精度要求；端面及径向跳动≤ 0.005mm。

Meshing Inspection
Machine: INTRA Gear Inspection Machine
Workpiece: Final drive gear
Processing Mode: NVH Inspection
Drive Mode: Internally spring-loaded
Advantages: Internal spring mechanism with hydraulic expansion clamping, machine push rod releases the workpiece. High dynamic balancing accuracy. The runout of end face and in radial direction are ≤ 0.005 mm.

4、液胀夹具在柔轮加工中的应用 Application of Hydraulic Expansion Fixture in Flexspline Processing

车削加工

机 床 : 大隈 GENOS L250II-e

工 件 : 谐波传动减速器柔轮

加工方式: 车削内孔、端面

Turning

Machine: Okuma GENOS L250ll-e
Workpiece: Flexspline of harmonic reducer
Processing mode: Turning inner hole and end face
Drive mode: Manually
Advantages: Runout accuracy is ≤ 0.005mm; the clamping force is uniform and controllable.

车削加工

机 床 : 大隈 GENOS L250II-e

工 件 : 谐波传动减速器柔轮

加工方式: 车削外圆端面

驱动方式: ⼿动加压

特 点:夹具跳动精度≤0.005mm；夹持力均匀、可控。

Turning
Machine: Okuma GENOS L250ll-e
Workpiece: Flexspline of harmonic reducer
Processing mode: Turning the cylindrical end face
Drive mode: Manually
Advantages: Runout accuracy is ≤ 0.005 mm; The clamping force is uniform and controllable.

滚齿加工 / 车削加工

机 床 :CNC 车床 / 滚齿机

工 件 : 谐波传动减速器柔轮

加工方式: 车削/ 滚齿

驱动方式: ⼿动加压

滚齿加工

机 床 : 滚齿机

工 件 : 谐波传动减速器柔轮

加工方式 : 滚齿

驱动方式 : ⾃动加压

可控。

特 点:夹具跳动精度≤0.005mm；夹持力均匀、

Hobbing

Machine: Hobbing Machine

Workpiece: Flexsplie of harmonic reducer

Processing mode: Hobbing

Drive mode: Push rod

Advantages: Runout accuracy is ≤ 0.005mm; the clamping force is uniform and controllable.

5、非标液胀芯轴 Customized Hydraulic Expansion Mandrel

齿轮检测

机 床 : 克林贝格齿轮检测仪

工 件 : 内花键齿轮

加工方式: 检测

驱动方式: ⼿动加压

特 点 : 可更换卡簧夹持内花键齿轮小径、中径及

Testing of Gear

大径；端面及径向跳动≤0.003mm。

Machine: Klingelinberg gear instrument

Workpiece: Internal spline gear

Processing mode: Testing

Drive mode: Manually

Advantages: Replaceable sleeves clamp the minor diameter, pitch, and the major diameter of the internal spline gear; The runout of end face and in radial direction are ≤ 0.003mm.

齿轮检测

机 床 :Gleason 齿轮检测仪

工 件 : 太阳轮

加工方式: 检测

驱动方式: ⼿动加压

特 点:可更换卡簧夹持内花键齿轮小径、中径及大径；

端面及径向跳动≤0.003mm。

Testing of Gear
Machine: Gleason gear instrument
Workpiece: Sun gear
Processing mode: Testing
Drive mode: Manually
Advantages: Replaceable sleeves clamp the minor diameter, pitch, and the major diameter of the internal spline gear; The runout of end face and in radial direction are ≤ 0.003mm.

齿轮检测

机 床 : Gleason 齿轮检测仪

工 件 : 主动轮

加工方式: 检测

Testing of Gear
Machine: Gleason gear instrument
Workpiece: Driving gear
Processing mode: Testing
Drive mode: Manually
Advantages: Test disc type gear detection; The runout of end face and in radial direction are ≤ 0.003mm.

外圆磨削

机 床 : 普通磨床
工 件 : 带台阶孔零件
加工方式: 外圆磨削
驱动方式: ⼿动加压
特 点:台阶孔夹持；端面及径向跳动≤0.003mm。

外圆磨削

Cylindrical Grinding
Machine: Common grinder
Workpiece: Parts with step holes
Processing mode: Cylindrical end face grinding
Drive mode: Manually
Advantages: Step hole clamping; The runout of end face and in radial direction are ≤ 0.003mm.

机 床 : 勇克

件 : 装配式凸轮

加工方式: 外圆磨削

驱动方式: ⼿动加压

特 点: 磨削凸轮工件外圆，交变受力状态，10 件同时装夹，对芯轴加持力及精度要求较高；在 3N.m 加压扭矩下芯轴传递扭力高达50N.m；芯轴表面强化处理，耐磨性更强；端面及径向跳动≤0.005mm。

Cylindrical End Face Grinding
Machine: JUNKER
Workpiece: Assembly cam
Processing mode: Cylindrical end face grinding
Drive mode: Manually

Advantages: Grinding the cylindrical end face of cam workpiece has alternating force state. Clamping 10 workpieces at the same time requires high clamping force and accuracy of the spindle. The expansion spindle deliver the torque up to 50N. m when apply 3 N.m torque to the spindle; Mandrel surface treatment, wear resistance is higher; The runout of end face and in radial direction are ≤ 0.005mm.

6、液胀夹具在蜗杆磨削中的应用 Appliction of Hydraulic Expansion Fixture in Worm Milling

蜗杆磨削

机 床 : 青二机蜗杆磨床 QH2-M35A 工 件 : 螺杆空压机转子
加工方式: 磨削
驱动方式: ⼿动加压
特 点 : 端面及径向跳动≤0.005mm。 Worm Grinding
Machine: Qinghai Second Machine Tool Factory Worm grinding machine QH2-M35A
Workpiece: Screw compressor rotor
Processing mode: Grinding
Drive mode: Manually
Advantages: The runout of end face and in radial direction are ≤ 0.005mm.

蜗杆磨削

机 床 : 霍洛伊德 TG350E

工 件 : 螺杆空压机转子

加工方式: 磨削

驱动方式: 机床推杆

蜗杆磨削

机 床 :KAPP RX59
工 件 : 螺杆空压机转子
加工方式: 磨削
驱动方式: 机床供油
特 点 : 端面及径向跳动≤0.005mm。 Worm grinding
Machine: KAPP RX59
Workpiece: Screw compressor rotor
Processing mode: Grinding
Drive mode: Machine oil driven
Advantages: The runout of end face and in radial direction are ≤ 0.005mm.

7、液胀夹具在车床上的应用 Appliction of Hydraulic Expansion Fixture in Turning Processing

车削加工
机 床 :NC 车床
工 件 : 缸套
加工方式: 外圆车削
驱动方式: 机床推杆
特 点 :2mm薄壁工件；夹具跳动精度
≤0.005mm；夹持力均匀、可控；外圆车削，加工后 与内孔同轴度≤0.01mm。 Turning
Machine: NC lathe
Workpiece: Cylinder Sleeve
Processing mode: Cylindrical end face grinding
Drive mode: Push rod
Advantages: Work on 2mm thin-walled workpiece; Runout accuracy is ≤ 0.005mm; The clamping force is uniform and controllable; Coaxiality of inner and outer faces are ≤ 0.01mm after Cylindrical end face turning. 车削加工
机 床 :NC 车床
工 件 : 环齿轮轴
加工方式: 外圆车削 / 磨削
驱动方式: ⼿动加压
特 点 : 左端内孔与右端花键节圆同时定位；一次 装夹硬车外形后，流转外圆磨削序。 Turning
Machine: NC lathe
Workpiece: Ring gear shaft
Processing mode: Cylindrical end face turning/ grinding Drive mode: Manually
Advantages: The left end inner hole and the right end pitch circle of spline are positioned at the same time; Hard turning the shape is followed by grinding the cylindrical end surface without reclamping.

车削加工

机 床 : 马扎克 NEXUS150-IIL

工 件 : 铝活塞

加工方式: 精镗内孔

驱动方式: 机床推杆

8、液胀夹具在加工中⼼上的的应用 Appliction of Hydraulic Expansion Fixture in Milling Processing

铣花键

机 床 :MAKINO 牧野加工中⼼ D200Z

件 : 爬行主轴齿轮

加工方式 : 铣削

夹紧方式: 外接供油

铣涡旋线

机 床 : 豪迈 XSG500

工 件 : 涡旋动盘

加工方式: 铣削

驱动方式: 外接供油 +⼿动夹紧

特 点 : 涡旋盘液胀单元⼿动夹紧外圆；零点定位子、母板，高重复定位精度；涡旋盘一次装夹，子板正反面装夹加工。

SK50 液胀刀柄SK50 Hydraulic Toolholder

MFG Zero Point Positioning Datum Systems MFG零点定位基准系统

全新设计，多种进气应用New design,Multiple air intake applications

重复定位精度 Repeat positioning accuracy

●>40KN

夹紧力Clamping force

●300Kg 解锁托举抬升承重 Unlocked lifting capacity

●800Kg
最大夹持负载
Maxclamping load

钢球机械式⾃锁 保证夹持加工的稳定性 Self-locking of high-precision steel balls 保证夹持Ensure the stability of the clamping

气密性检测及定位清洁 Airtightness testing and positional cleaing and positioning face cleaning

拉钉孔防屑气喷清洁进气功能 Spigot hole airtesting and positioning facecleaning function 气压解锁方式 Air pressure unlocking method

硬质不锈钢材质 Hardened stainless steel

拉钉接口带⾃动强力气喷清洁功能 Spigot connector with automatic force spray self-cleaning function

气动解锁，气动托盘抬升功能单个卡盘最大抬升300Kg 承重 Pneumatic lock/unlock function,each chuck can lift Max .300Kg.

定位基准面⾃带清洁、气密性检测 Positioning datum is self-cleaning and air-tightness testing

气动解锁，气动托盘抬升功能单个卡盘最大抬升300kg 承重 Pneumatic lock/unlock function,each chuck can lift Max .300Kg.

柔性锥面配合定位
重复定位精度＜ 0.003mm
Flxible ¿t positioning
Repeatable positioning accuracy<0.003mm

气动增压功能可倍增提升夹持力 Pneumatic pressurization function multiplies the clamping force

气检及定位清洁进气功能 Airtightness testing and positional cleaing and positioning face cleaning

气动增压功能可倍增提升夹持力 Pneumatic pressurization function multiplies the clamping force

气检及定位清洁进气功能 Airtightness testing and positional cleaning and positioning face cleaning

零点拉钉的功能及应用 Functions and applications of zero-point spigot

●零点拉钉搭配零点卡盘实现快速模式起定位、夹紧、受力等作用，具备高精度、高强度、稳定性好、操作简单等优点。
●拉钉具有不同功能安装在托盘使用，客⼾可根据实际需要来选择合适的拉钉类型。

● Spigot have dierent functions installed in the pallet use,customers can choose the right type of spigot according to the actual needs. ● Zero-point spigot with zero-point chuck to achieve rapid mode to play the role of positioning, clamping, force, etc., with high precision, hige strength,good stability, easy to operate and other advantages.

零点拉钉的常用分布

Common distribution of zero-point spigot

定位拉钉 Positioning spigot

起限制X Y方向⾃由的作用 Acts as a restriction of freedom in the X and Y directions.

夹紧拉钉
Clamping spigot
起增加拉紧力的作用
Acts to increase the ensioning force.

两位零点拉钉安装示意图

Schematic of two-station zero-point spigot installation

补偿拉钉 Compensating spigot

●两位零点拉钉安装只有一种安装方式;

● There is only one way to mounting the spigots of two-stations zeropoint.

●将定位拉钉安装于切换板上安装槽内，补偿拉钉安装于另一个安装槽内。 ● Install the positioning spigot in the mounting slot on the switch plate and the compensating spigot in the other mounting slot.

定位拉钉 Positioning spigot

四位零点拉钉安装示意图

Schematic of four-station zero-point spigot installation

●定位拉钉起到限制X,Y方向⾃由度作用，成为参考基点； ● The positioning spigot acts to restrict the freedom of X and Y direction.

●补偿拉钉只限制旋转方向⾃由度, 夹紧拉钉只起到增加拉紧 力作用，这样可以保证整个托盘完全定位，避免过定位。 ● Compensating spigot only restrict the freedom of rotary and the clamping spigot to increase clamping force, which can gurantee the whole pallet to be positioned and won't over-positioning.

定位拉钉 Positioning spigot

夹紧拉钉Clamping spigot

补偿拉钉 Compensating spigot

夹紧拉钉Clamping spigot

ZP-S200P85V1

P85零点定位基准 P85 Zero-point locating datum

适用于工业制造领域快换作业精准定位基准接口应用。
Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.

	项目 Items	参数 Parameters
	重复定位精度 Repeat positioning accuracy	<0.003mm
	夹紧 Clamping force	4,000(N)
	托举抬升载重 Lift load	30Kg
材质		硬质不锈钢
	Material 解锁方式	Hardened stainless steel 解锁气压 0.5MPa-0.8MPa
	Unlocking method 重量	Unlock air Pressure 0.5MPa-0.8MPa
	Weight 功能	1Kg 具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能
	Functions 库存	Clamping pressurization,self-cleaning and air-tightness
	Stock 注：配安装微调磨环。	●标准库存订单生产

ZP-S200P120V1

P120 零点定位基准 P120 Zero-point locating datum

适用于工业制造领域快换作业精准

Suitable for the application of datum interface for change operations in the eld of industrial manufacturing.

	项目 Items	参数 Parameters
	重复定位精度 Repeat positioning accuracy	<0.003mm
	夹紧 Clamping force	12,000(N)
	托举抬升载重 Lift load	100Kg 硬质不锈钢
	材质 Material 解锁方式	Hardened stainless steel 解锁气压0.5MPa-0.8MPa
	Unlocking method 重量	Unlock air Pressure 0.5MPa-0.8MPa 3Kg
	Weight 功能	具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能
	Functions	Clamping pressurization,self-cleaning and air-tightness
	库存 Stock
	注：配安装微调磨环。 Note: Complete with mounted fine adjustment grinding ring.	●标准库存订单生产

ZP-S200P160V1

P160 零点定位基准 P160 Zero-point locating datum

适用于工业制造领域快换作业精准定位基准接口应用。

Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.

	项目 Items	参数 Parameters
	重复定位精度 Repeat positioning accuracy	<0.003mm
	夹紧 Clamping force	18,000(N)
	托举抬升载重 Lift load	250Kg
	材质 Material	硬质不锈钢 Hardened stainless steel
	解锁方式 Unlocking method	解锁气压 0.5MPa-0.8MPa Unlock air Pressure 0.5MPa-0.8MPa
	重量 Weight	4.5Kg
	功能 Functions	具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 Clamping pressurization,self-cleaning and air-tightness
	库存 Stock

ZP-S200P195V1

P195 零点定位基准 P195 Zero-point locating datum

适用于工业制造领域快换作业精准定位基准接口应用。

Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.

	项目 Items Parameters 重复定位精度
Repeat positioning accuracy 夹紧	<0.003mm
	Clamping force 40,000(N) 托举抬升载重
	300Kg Lift load 材质 硬质不锈钢
解锁方式	Material Hardened stainless steel 解锁气压 0.5MPa-0.8MPa
	Unlocking method Unlock air Pressure 0.5MPa-0.8MPa 重量
	7Kg Weight
功能 Functions 库存	具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 Clamping pressurization,self-cleaning and air-tightness
注：配安装微调磨环。	Stock

零点定位拉钉 Zero Positioning Spigot

零点补偿拉钉 Zero Compensating Spigot

零点夹紧拉钉 Zero Clamping Spigot

ZP-S600P90V

零点联轴器 Zero point couplings

适用于工业⾃动化/ 多轴机器⼈作业应用。

Suitable for industrial automation/multi-axis robotics applications.

ZP-S200P35TP01

联轴器托盘

Coupling Tray

适适用于工业⾃动化/ 多轴机器⼈作业应用。

Suitable for industrial automation/multi-axis robotics applications.

特点：配合零点连轴器使用，通过轻巧的快换模块实现便捷及空间利用最快应用。

Features：Used in conjunction with zero-point couplings,the lightweight quick-change module enables the fastest application in terms of convenience and space utilization.

材料：氧化铝

Material:Aluminum oxide

库存：Stock：

●标准库存 ○订单生产

应用案例 Application Cases

⾃动化零点卧加应用案例 Automated Zero-Point Horizontal Addition Application Case

四轴板桥配零点应用案例4-Axis Bridge Plate Zero Point Application Case

五轴配零点应用案例 5-Axis with Zero Point Application Case

应用案例 Application Cases

CNC立加零点应用案例 CNC Riga Zero Application Case

CNC 四轴配零点应用案例CNC 4-Axis Zero Application Case

车床配零点应用案例 Lathe with Zero Point Application Case

四轴配零点定位液压夹具应用案例 4-Axis with Zero Point Positioning Hydraulic Fixture Application Case

应用案例 Application Cases

零点联轴器⾃动化应用案例 Zero Point Couplings Automation Application Case

零点侧面接气大型零件制造应用案例 Zero Point Side Air Catching Large Parts Manufacturing Application Case

Quick Change Datum Plate Systems快换基准板系统

全新设计，8大亮点New design，8 highlights

●<5μm

重复定位精度 Repeat positioning accuracy

●>20KN

夹紧力Clamping force

●330Kg 解锁托举抬升承重 Unlocked lifting capacity

●800Kg

最大夹持负载Maxclamping load

气压解锁方式 Air pressure unlocking method

硬质不锈钢材质 Hardened stainless steel

拉钉接口带⾃动强力气喷清洁功能 Spigot connector with automatic force spray self-cleaning function

定位基准面⾃带清洁、气密性检测 Positioning datum is self-cleaning and air-tightness testing

52/96mm 行业标准孔距 52/96mm industry standard hole spacing

ZP-S52P125QD1

P125 气动快换基准板 P125 Pneumatic Quick Change Datum Pallet

ZP-S52P168QD1

P168 气动快换基准板 P168 Pneumatic Quick Change Datum Pallet

ZP-S52P229V1

P229气动快换基准板 P229 Pneumatic Quick Change Datum Pallet

ZP-S96P200QD1

P200 气动快换基准板 P200 Pneumatic Quick Change Datum Pallet

	项目 Items	参数 Parameters
	重复定位精度 Repeat positioning accuracy	<0.005mm
	夹紧 Clamping force	20,000(N)
	托举抬升载重 Lift load	330Kg
	解锁方式	解锁气压 0.5MPa-0.8MPa
	Unlocking method 材质	Unlock air Pressure 0.5MPa-0.8MPa 硬质不锈钢
	Material 重量	Hardened stainless steel 12Kg
	Weight 功能	具备夹持增压、定位基准清洁、气密检测功能，固定分度可4x90°
	Functions 库存	With clamping pressurization, positioning datum cleaning airtightness test function, fixed indexing can be 4x90°.
	Stock	●标准库存 订单生产

ZP-S96P250QD1

P250 气动快换基准板 P250 Pneumatic Quick Change Datum Pallet

ZP-S96P392V1

P392 气动快换基准板 P392 Pneumatic Quick Change Datum Pallet

Manual Clamping Zero Point Datums 手动型零点快换基准板

52mm/96mm 行业标准模块设计
52mm/ 96mm industry-standard modular design

缩短装夹时间 Reduce setup and changeover time

适用于3轴、4轴和5轴机床的解决方案 Solutions available for 3,4,&5 axis machines

拉钉Spigot

快换基准板 Qucik change datum pallet

安装基础版安装孔 Base mounting holes

转⾓防呆安装孔 Corner fool-pro mounting holes

●标准库存 ○订单生产

ZP-S52P125V1

P125 快换基准板 P125 Quick Change Datum Pallet

ZP-S52P150V1

P150 快换基准板 P150 Quick Change Datum Pallet

ZP-S52P150V2

P150 垫高60 快换基准板 P150 Riser 60 Quick Change Datum Pallet

ZP-S52P150V3

P150 垫高 100 快换基准板P150 Riser 60 Quick Change Datum Pallet

ZP-S52P315V1

P315 垫高座快换基准板 P315 Riser Seat Quick Change Datum Pallet

●标准库存 ○订单生产

ZP-S52P213V1

P213 双位快换基准板 P213 Dual Position Quick Change Datum Pallet

ZP-S52P208V1

P208 快换基准板 P150 Riser 60 Quick Change Datum Pallet

ZP-S52P125V2

φ125 快换基准板 φ125Quick Change Datum Pallet

ZP-S52P160V1

φ160 快换基准板 φ160Quick Change Datum Pallet

●标准库存 ○订单生产

ZP-S52P290V1

P290 五轴三位快换基准板 P290 5-axis Three Position Quick Change Datum Pallet

ZP-S96P192V1

P192 快换基准板 P192 Quick Change Datum Pallet

ZP-S96P315V1

P315 垫高座快换基准板 P315 Riser Seat Quick Change Datum Pallet

ZP-S96P192V2

P192 快换基准板 P192 Quick Change Datum Pallet

●标准库存 ○订单生产

ZP-S96P192V3

P192 垫高 60 快换基准板P192 Riser 60 Quick Change Datum Pallet

ZP-S96P192V4

P192 垫高 100 快换基准板P192 Riser 100 Quick Change Datum Pallet

●标准库存 ○订单生产

ZP-S96P330V1

P330 双位快换基准板 P330 Daul Position Quick Change Datum Pallet

ZP-S96P330V2

P330 四位快换基佳板 P330 Four Position Quick Change Datum Pallet

●标准库存 ○订单生产

ZP-S96P176V1

φ176 快换基准板 φ176 Quick Change Datum Pallet

ZP-S96P246V1

φ246 快换基准板 φ246 Quick Change Datum Pallet

ZP-S96P390V1

P390 五轴三位快换基准板 P390 5-axis Three Position Quick Change Datum Pallet

ZP-S52P16V1

P16 定位钉 P16 Positioning Spigot

适用于搭配52mm 快换基准板应用。
Suitable for use with 52mm qucik change datum pallets.

项目 Items	参数 Parameters
规格 Size	52x52mm
重量 Weight	0.15Kg
库存 Stock
	●标准库存订单生产

ZP-S96P20V1

P20 定位钉P20 Positioning Spigot

适用于搭配96mm 快换基准板应用。
Suitable for use with 96mm qucik change datum pallets.

项目	参数 Parameters
Items 规格		96x96mm
Size 重量		0.2Kg
Weight 库存
Stock				订单生产
				●标准库存

自定⼼虎钳

⾃定⼼⼿动夹持虎钳，可以应对多用途。
Self-centering vise can cope with multiple uses.

技术特点

Technical features

1.啮合齿，左右夹爪钳口上均设有啮合齿，提高胚料夹持稳定性。

2.正面光面夹持，用于夹持工件面有要求的产品，避免夹伤出现夹痕或划伤。

3.螺纹孔，用于工件定位块固定使用。

4.精密T型导轨设计，有效保证夹持精度及刚性。

5.带密封性设计的丝杆定⼼装置，重复夹持精 ±0.02mm。

6.分夹位定位口,用于分夹位使用。

7.丝杆材质采用马氏体不锈钢调质硬化处理，并采用先进涂层工艺,提供产品耐磨性、腐蚀性,丝杆两端设计内外六角扳手位，可使用外六角套筒扳手及内六角扳手扭动锁紧使用。

8.底座侧面设有夹持槽 ,运用于自动化。

9.配备有定位拉钉,用于快换基准板系统中进行定位夹持。

10. 主体两侧斜面排水排屑结构设计，材质马氏体不锈钢调质硬化处理,并采用先进氮化技术工艺处理,增加刚性、耐磨、防腐性。

11. M5螺纹孔，用于安装RFID芯片。

12. 反面光面夹持,夹持已加工过工件面/不可压花工件面。

13. 夹爪一体结构高刚性设计,可正反调换使用,并延展夹持行程,材质马氏体不锈钢调质硬化处理，采用先进氮化技术工艺处理，增加产品刚性、耐磨、防腐性。
14. 带预紧力可消除配合间隙,有效提高虎钳夹持精度稳定性。

1.Mesh teeth, the left and right jaws are equipped with meshing teeth, improve the stability of the blank parts clamping processing.

2.Frontal smooth clamping is used to clamp products with required workpiece surfaces to avoid pinching marks or scratches.

3.Threaded hole, used for xing workpiece locating blocks.

4.Precise T-rail design eectively ensures clamping accuracy and rigidity.

5.Screw centering device with sealing design, repeatable clamping accuracy ±0.02mm.

6.The positioning port of the sub-clamp position is used for the use of the sub-clamping position.

7.The lead screw is made of martensitic stainless steel through quenching and tempering hardening treatment., and surface is treated with DLC to improve the wear resistance and corrosion resistance of the product and ensure the service life of the product.The hexagon wrench positions at both ends can be used with hexagon socket wrenches and hexagon wrenches to twist a lock.

8.There are clamping slots on the side of the base for automation.

9.Equipped with locating drawbars for positioning clamping in quick-change reference plate systems.

10.The main body of the vise is made of stainless steel martensitic vacuum heat treatment to improve the hardness. wear resistanceand rigidity of the product, and QPQ treatment is done to improve the corrosion resistance and wear resistance to ensure the service life of the product.The design of the inclined surface drainage and chip removal structure on both sides of the main body can ensure the stability of the accuracy of th product.

11.M5 threaded hole for mounting RFlD chips.

12.Reverse smooth clamping,clamping the machined workpieceface/non-embossable workpiece face.

13.The one-piece clamp is made of alloy stainless steel to improve the rigidity of the transmission, and the surface is treated with DLC toimprove the wear resistance and corrosion resistance ofthe product and ensure the service life of the product.

14.The preload device can eliminate the mating gap and eectively improve the stability of the vise's clamping accuracy.

52 型 ⾃定⼼虎钳 Self Centering Vise

-52mm 拉钉间距-重复定位精度:<0.02mm- 夹紧力 :14,000N- 最大扭矩 :70Nm- 材质:硬质不锈钢

-52mm spacing between Spigot
-Repeat positioning accuracy:<0.02mm
-Clamping force:14,000N
-Max.torque:70Nm
-Material:Hardened stainless steel

96 型 ⾃定⼼虎钳 Self Centering Vise

-96mm 拉钉间距
- 重复定位精度 :<0.02mm
- 夹紧力 :20,000N
- 最大扭矩 :100Nm
- 材质:硬质不锈钢
-96mm spacing between Spigot
-Repeat positioning accuracy:<0.02mm
-Clamping force:20,000N
-Max.torque:100Nm
-Material:Hardened stainless steel

Step 01

⾃定⼼虎钳-硬爪正反装使用

Self Centering Vise-hard jaws for front and reverse side use

虎钳硬爪正反使用Vise hard jaw front and reverse side use

硬爪正面夹持示意 Front clamping schematic of hard jaws

硬爪反面夹持示意 Hard jaw reverse clamping schematic

内六角扳⼿将左右夹爪从夹爪上拆解下来。 Allen wrench to disassemble the left and right jaes from the jaws holder.
Step 02

将拆解下来的左右夹爪调转方向安装。 Install the disassembled left and right jaws by reversing the direction.
Step 03

安装完成使用。Installation nished.

⾃定⼼虎钳-硬爪分夹位使用

Self Centering Vise-hard jaws split clamping position use

虎钳硬爪分夹位使用Vise hard jaw split clamping position use

中间硬爪装置Intermediate hard claw device

硬爪分夹位夹持示意 Schematic diagram of hard jaw split clamping

使用内六⾓扳⼿将左右夹爪从基座上拆解下 来。 Use an Allen wrench to disassemble the left and right jaws from the base.

使用内六角扳⼿拆解底部螺丝，将螺杆 固定基座拆卸。 Remove the screw retaining base by disassembling the bottom screw with an Allen wrench.

将中间硬爪装置安装上去。 Attach the intermediate hard jaw unit.
将左右夹爪安装回去。 Install the left and right jaws back on.