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磨齿加工
机 床 : 磨齿机
工 件 : 摆线齿轮
加工方式: 磨齿
驱动方式: 机床供油
特 点 : 以两行星轴孔节圆为基准磨削齿面，行星轴孔位置度 <=slant 0 . 0 0 5 \mathsf {mm } ，重复定位精度 <=slant 0 . 0 0 3 \mathsf {mm } 。
E100
Gear Grinding
Machine:Gear grinding machine
Workplece:Cycloidal gear
Processing mode:Grinding
Drive mode:Machine oil driven
Actvanteges: Grinding tooth surface is based on the pitch circle of two planeteny axis holes,Planetary axis hole
position accurecy is <=slant 0 . 0 0 5 mm.Repositioning accuracy is <=slant 0 . 0 0 3 \mathsf {mm } .
滚齿加工 Hobbing
滚齿加工
机 床 : 三菱 GE15A
工 件 : 行星齿
加工方式: 热后精滚
驱动方式: 机床拉杆
特 点 : 热后精滚齿，机床拉力转推力底座；上端 压盖压紧；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } ，滚齿精确 度达4 级。 Hobbing
Machine: Mitsubishi GE15A
Workpiece: Planetary gear
Processing mode: Fine gear hobbing after heat treatment Drive mode: Draw rod
Advantages: For ne gear hobbing after heat treatment; Pulling force is converted to pushing force of the machine by the base; Upper end gland is pressed tight; The runout of end face and in radial direction are <=slant 0 . 0 0 5 \mathsf {mm } . The gear hobbing accuracy is up to level 4. 滚齿加工
机 床 : 滚齿机
工 件 : 滚齿刀
加工方式: 滚齿
驱动方式: ⼿动加压
特 点 : 7:24 短锥定位接口；液胀定⼼，驱动键传递 扭力; 端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } ；多段油腔设计； Hobbing
Machine: Hobbing machine
Workpiece: Hobbing cutter
Processing mode: Hobbing
Drive mode: Manually
Advantages: 7:24 short cone positioning interface; Centering by hydraulic expansion and torque transferring by drive key; The runout of end face and in radial direction <=slant 0 . 0 0 5 \mathsf {mm } ; 滚齿加工
机 床 : 工具磨床
工 件 : 滚齿刀
加工方式: 滚齿刀修磨/ 检测
驱动方式: ⼿动加压
特 点 : 端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } ；多段油腔 设计；夹持大长径比滚刀；调整垫圈可夹持不同长度 滚刀。 Hobbing
Machine: Tool grinding machine
Workpiece: Hobbing cutter
Processing mode: Grinding / testing of hobbing cutter Drive mode: Manually
Advantages: The runout of end face and in radial direction are <=slant 0 . 0 0 5 ~ \mathsf {mm } ; Design of multi-stage chamber; Clamping of large length-to-diameter ratio hobbing cutter; Hobbing cutter of dierent length can be clamped by adjusting washer.
滚齿加工
机 床 : 专用机床
工 件 : 成型铣刀
加工方式: 成型铣削
驱动方式: ⼿动加压
特 点 : 端面液压螺母锁紧；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Hobbing
Machine: Special machine
Workpiece: Copy milling cutter
Processing mode: Form milling
Drive mode: Manually
Advantages: End face hydraulic nut locking; The runout of end face and in radial direction are <=slant 0 . 0 0 5 \mathsf {mm } .
插齿加工 Gear Shaping
插齿加工
机 床 : 插齿机
工 件 : 内花键工件
加工方式: 插齿
驱动方式: 机床供油
特 点 : 外径夹持；带卡簧实现变径夹持。 Gear Shaping
Machine: Gear shaping machine
Workpiece: Internal spline workpiece
Processing mode: Gear shaping
Drive mode: Machine oil supply
Advantages: External diameter clamping with sleeves. 插齿加工
机 床 : 插齿机
工 件 : 插齿刀
加工方式: 插齿
驱动方式: ⼿动加压
特 点 : 液胀定⼼，端盖轴向拉紧，可保证插齿刀 在插齿过程中承受较大轴向力冲击。 Gear Shaping
Machine: Gear shaping machine
Workpiece: Gear shaping cutter
Processing mode: Gear shaping
Drive mode: Manually
Advantages: Centering by hydraulic expansion centering. Axial pulling by the end cover axial ensure that the shaping cutter in the process of gear shaping can bear a large axial force impact. 插齿加工
机 床 : 插齿机
工 件 : 插齿刀
加工方式: 插齿
驱动方式: ⼿动加压
特 点 : ⾃动换刀HSK 接口；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Gear Shaping
Machine: Gear shaping machine
Workpiece: Gear shaping cutter
Processing mode: Gear shaping
Drive mode: Manually
Advantages: Design of HSK interface for automatic tool change; The runout of end face and in radial direction ≤ 0.005mm.
剃齿加工Gear Shaving
剃齿加工
机 床 : 剃齿机床
工 件 : 变速箱齿轮
加工方式: 剃齿/ 检测
驱动方式: 机床推杆
特 点: 双顶尖装夹；⾃动加压；液胀定⼼及端面压紧； 端面及径向跳动≤ 0 . 0 0 5 \mathsf {mm } 。 Gear Shaving
Machine: Gear shaving machine
Workpiece: Transmission gear
Processing mode: Shaving/testing
Drive mode: Push rod
Advantages: Clamping by centers from two sides; Automatic boosting by the push rod of machine; Centering by hydraulic expansion centering and pressing by end face ; The runout of end face and in radial direction <=slant 0 . 0 0 5 \mathsf {mm } . 剃齿加工
机 床 :SU 剃刀磨
工 件 : 剃齿刀
加工方式: 剃齿刀修磨
驱动方式: ⼿动加压
特 点 : 夹持孔径比 < 2 的短孔；端面及径向跳动 <=slant 0 . 0 0 3 \mathsf {mm } ；组合垫片适应不同长度剃刀。 Gear Shaving
Machine: SU Razor grinding machine
Workpiece: Gear shaving cutter
Processing mode: Grinding of the shaving cutter
Drive mode: Manually
Advantages: Clamping short holes with aperture ratio \mathit { \Theta } _ { < } 2; The runout of end face and in radial direction are <=slant 0 . 0 0 3 { \mathsf {mm } } ; Washers in different sizes are available for razors with various dierent length.
珩齿加工 Honing
珩齿加工
机 床 : Fassler AG
工 件 : 电机齿轮
加工方式: 珩齿
驱动方式: 机床推杆
特 点 : 夹具跳动精度 <=slant 0 . 0 0 5 \mathsf {mm } 。Honing
Machine: Fassler AG
Workpiece: Motor gear
Processing mode: Honing
Drive mode: Push rod
Advantages: Runout accuracy is <=slant 0 . 0 0 5 \mathsf {mm } .
啮合检测 Meshing Inspection
啮合检测
机 床 : INTRA 齿轮检测
工 件 : 主减齿轮
加工方式 : NVH 检测
驱动方式: 内置弹簧
特 点 : 夹具内置弹簧，液胀夹紧工件，机床推 杆松开工件；高动平衡精度要求；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Meshing Inspection
Machine: INTRA Gear Inspection Machine
Workpiece: Final drive gear
Processing Mode: NVH Inspection
Drive Mode: Internally spring-loaded
Advantages: Internal spring mechanism with hydraulic expansion clamping, machine push rod releases the workpiece. High dynamic balancing accuracy. The runout of end face and in radial direction are <=slant 0 . 0 0 5 mm.
4、液胀夹具在柔轮加工中的应用 Application of Hydraulic Expansion Fixture in Flexspline Processing
车削加工
机 床 : 大隈 GENOS L250II-e
工 件 : 谐波传动减速器柔轮
加工方式: 车削内孔、端面
驱动方式: ⼿动加压
特 点 : 夹具跳动精度 <=slant 0 . 0 0 5 \mathsf {mm } ；夹持力均匀、可控。 Turning
Machine: Okuma GENOS L250ll-e
Workpiece: Flexspline of harmonic reducer
Processing mode: Turning inner hole and end face
Drive mode: Manually
Advantages: Runout accuracy is <=slant 0 . 0 0 5 \mathsf {mm } ; the clamping force is uniform and controllable.
车削加工
机 床 : 大隈 GENOS L250II-e
工 件 : 谐波传动减速器柔轮
加工方式: 车削外圆端面
驱动方式: ⼿动加压
特 点 : 夹具跳动精度 <=slant 0 . 0 0 5 \mathsf {mm } ；夹持力均匀、 可控。 Turning
Machine: Okuma GENOS L250ll-e
Workpiece: Flexspline of harmonic reducer
Processing mode: Turning the cylindrical end face
Drive mode: Manually
Advantages: Runout accuracy is <=slant 0 . 0 0 5 ~ \mathsf {mm } ; The clamping force is uniform and controllable. 滚齿加工/ 车削加工
机 床 :CNC 车床 / 滚齿机
工 件 : 谐波传动减速器柔轮
加工方式: 车削/ 滚齿
驱动方式: ⼿动加压
特 点 : 夹具跳动精度 <=slant 0 . 0 0 5 \mathsf {mm } ；夹持力均匀、 可控。 Hobbing/Turning
Machine: CNC lathe/hobbing machine
Workpiece: Flexspline of harmonic reducer
Processing mode: Turning/Hobbing
Drive mode: Manually
Advantages: Runout accuracy is <=slant 0 . 0 0 5 \mathsf {mm } ; The clamping force is uniform and controllable. 滚齿加工
机 床 : 滚齿机
工 件 : 谐波传动减速器柔轮
加工方式: 滚齿
驱动方式: ⾃动加压
特 点 : 夹具跳动精度 <=slant 0 . 0 0 5 \mathsf {mm } ；夹持力均匀、 可控。 Hobbing
Machine: Hobbing Machine
Workpiece: Flexsplie of harmonic reducer
Processing mode: Hobbing
Drive mode: Push rod
Advantages: Runout accuracy is <=slant 0 . 0 0 5 \mathsf {mm } ; the clamping force is uniform and controllable.
5、非标液胀芯轴 Customized Hydraulic Expansion Mandrel
齿轮检测
机 床 : 克林贝格齿轮检测仪
工 件 : 内花键齿轮
加工方式: 检测
驱动方式: ⼿动加压
特 点 : 可更换卡簧夹持内花键齿轮小径、中径及 大径；端面及径向跳动≤0.003mm。 Testing of Gear
Machine: Klingelinberg gear instrument
Workpiece: Internal spline gear
Processing mode: Testing
Drive mode: Manually
Advantages: Replaceable sleeves clamp the minor diameter, pitch, and the major diameter of the internal spline gear; The runout of end face and in radial direction are <=slant 0 . 0 0 3 \mathsf {mm } . 齿轮检测
机 床 :Gleason 齿轮检测仪
工 件 : 太阳轮
加工方式: 检测
驱动方式: ⼿动加压
特 点: 可更换卡簧夹持内花键齿轮小径、中径及大径； 端面及径向跳动 <=slant 0 . 0 0 3 \mathsf {mm } 。 Testing of Gear
Machine: Gleason gear instrument
Workpiece: Sun gear
Processing mode: Testing
Drive mode: Manually
Advantages: Replaceable sleeves clamp the minor diameter, pitch, and the major diameter of the internal spline gear; The runout of end face and in radial direction are <=slant 0 . 0 0 3 \mathsf {mm } . 齿轮检测
机 床 : Gleason 齿轮检测仪
工 件 : 主动轮
加工方式: 检测
驱动方式: ⼿动加压
特 点 : 盘状类齿轮检测；端面及径向跳动 <=slant 0 . 0 0 3 \mathsf {mm } 。 Testing of Gear
Machine: Gleason gear instrument
Workpiece: Driving gear
Processing mode: Testing
Drive mode: Manually
Advantages: Test disc type gear detection; The runout of end face and in radial direction are <=slant 0 . 0 0 3 \mathsf {mm } . 外圆磨削
机 床 : 普通磨床
工 件 : 带台阶孔零件
加工方式: 外圆磨削
驱动方式: ⼿动加压
特 点: 台阶孔夹持；端面及径向跳动 <=slant 0 . 0 0 3 \mathsf {mm } 。 Cylindrical Grinding
Machine: Common grinder
Workpiece: Parts with step holes
Processing mode: Cylindrical end face grinding
Drive mode: Manually
Advantages: Step hole clamping; The runout of end face and in radial direction are <=slant 0 . 0 0 3 \mathsf {mm } . 外圆磨削
机 床 : 勇克
工 件 : 装配式凸轮
加工方式: 外圆磨削
驱动方式: ⼿动加压
特 点: 磨削凸轮工件外圆，交变受力状态，10 件同时装 夹，对芯轴加持力及精度要求较高；在 3N.m 加压扭矩下芯 轴传递扭力高达50N.m；芯轴表面强化处理，耐磨性更强； 端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Cylindrical End Face Grinding
Machine: JUNKER
Workpiece: Assembly cam
Processing mode: Cylindrical end face grinding
Drive mode: Manually
Advantages: Grinding the cylindrical end face of cam workpiece has alternating force state. Clamping 10 workpieces at the same time requires high clamping force and accuracy of the spindle. The expansion spindle deliver the torque up to 50N. m when apply 3 N.m torque to the spindle; Mandrel surface treatment, wear resistance is higher; The runout of end face and in radial direction are <=slant 0 . 0 0 5 \mathsf {mm } .
6、液胀夹具在蜗杆磨削中的应用 Appliction of Hydraulic Expansion Fixture in Worm Milling
蜗杆磨削
机 床 : 青二机蜗杆磨床 QH2-M35A 工 件 : 螺杆空压机转子
加工方式: 磨削
驱动方式: ⼿动加压
特 点 : 端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Worm Grinding
Machine: Qinghai Second Machine Tool Factory Worm grinding machine QH2-M35A
Workpiece: Screw compressor rotor
Processing mode: Grinding
Drive mode: Manually
Advantages: The runout of end face and in radial direction are <=slant 0 . \dot { 0 } 0 5 \mathsf {mm } . 蜗杆磨削
机 床 : 霍洛伊德 TG350E
工 件 : 螺杆空压机转子
加工方式: 磨削
驱动方式: 机床推杆
特 点 : 用于蜗杆磨削；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Worm Grinding
Machine: HOLROYD TG350E
Workpiece: Screw compressor rotor
Processing mode: Grinding
Drive mode: Push rod
Advantages: Used in turbine grinding; The runout of end face and in radial direction <=slant 0 . 0 0 5 \mathsf {mm } . 蜗杆磨削
机 床 :KAPP RX59
工 件 : 螺杆空压机转子
加工方式: 磨削
驱动方式: 机床供油
特 点 : 端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Worm grinding
Machine: KAPP RX59
Workpiece: Screw compressor rotor
Processing mode: Grinding
Drive mode: Machine oil driven
Advantages: The runout of end face and in radial direction are <=slant 0 . 0 0 5 \mathsf {mm } . 车削加工
机 床 :NC 车床
工 件 : 缸套
加工方式: 外圆车削
驱动方式: 机床推杆
特 点 : : 2 \mathsf {mm } 薄壁工件；夹具跳动精度
<=slant 0 . 0 0 5 \mathsf {mm } ；夹持力均匀、可控；外圆车削，加工后 与内孔同轴度 <=slant 0 . 0 1 \mathsf {mm } 。 Turning
Machine: NC lathe
Workpiece: Cylinder Sleeve
Processing mode: Cylindrical end face grinding
Drive mode: Push rod
Advantages: Work on 2mm thin-walled workpiece; Runout accuracy is <=slant 0 . 0 0 5 \mathsf {mm } ; The clamping force is uniform and controllable; Coaxiality of inner and outer faces are <=slant 0 . 0 1 \mathsf {mm } after Cylindrical end face turning.
车削加工
机 床 :NC 车床
工 件 : 环齿轮轴
加工方式: 外圆车削/ 磨削
驱动方式: ⼿动加压
特 点 : 左端内孔与右端花键节圆同时定位；一次 装夹硬车外形后，流转外圆磨削序。 Turning
Machine: NC lathe
Workpiece: Ring gear shaft
Processing mode: Cylindrical end face turning/ grinding Drive mode: Manually
Advantages: The left end inner hole and the right end pitch circle of spline are positioned at the same time; Hard turning the shape is followed by grinding the cylindrical end surface without reclamping. 车削加工
机 床 : 马扎克 NEXUS150-IIL
工 件 : 铝活塞
加工方式: 精镗内孔
驱动方式: 机床推杆
特 点 : 多规格工件共用；变径卡簧夹持。 Turning
Machine: MAZAK NEXUS150-IIL
workpiece: Aluminium piston
Processing mode: Fine boring hole
Drive mode: Push rod
Advantages: Reducing sleeves with various sizes are available for workpieces of multi-specications.
铣花键
机 床 :MAKINO 牧野加工中⼼ D200Z
工 件 : 爬行主轴齿轮
加工方式: 铣削
夹紧方式: 外接供油
特 点 : 夹具内置活塞，外接供油提供夹紧动力；液胀定⼼夹紧；⼿动对齿机构；端面及径向跳动 <=slant 0 . 0 0 5 \mathsf {mm } 。 Spline Milling
Machine: MAKINO Machine Center D200Z
Workpiece: Crawler spindle gear
Processing mode: Milling
Drive mode: Machine oil driven
Advantages: Piston-integrated fixture, powered by external oil supply for clamping force. Hydraulic expansion centering clamping.Manual tooth alignment mechanism.The runout of end face and in radial direction are <=slant 0 . 0 0 5 \mathsf {mm } .
铣涡旋线
机 床 : 豪迈 XSG500
工 件 : 涡旋动盘
加工方式: 铣削
驱动方式: 外接供油 ^ + ⼿动夹紧
特 点 : 涡旋盘液胀单元⼿动夹紧外圆；零点定位子、母板，高重复定位精度；涡旋盘一次装夹，子板正反面装夹加工。 Sprial Milling
Machine: HIMILE XS500
Workpiece: Scroll orbiting plate
Processing mode: MIlling
Drive mode: Machine oil driven + Manually
Advantages: Scroll plate with manual outer diameter clamping ;zero-point positioning system with high repeatability. Enables scroll plate machining in single setup,while allowing dual-side machining of sub-plates.
SK50 液胀刀柄SK50 Hydraulic Toolholder
| M号el | 库存 | 尺寸Dimensinm/m | 螺钉 | DSGN | |||||||
| dm | 中D1 | ΦD2 | L1 | L2 | L3 | ||||||
| SK50-ID16-80 | 16 | 38 | 8.4 | M6 | 17 | 13 | 5 | LD-ID16-M6 | |||
| SK50-ID22-80 | 22 | 10 16 | 48 | 10.4 | M8 | 18 | 16.75 | 5 | LD-ID22-M8 | ||
| SK50-ID27-80 | 0 | 27 | 20 | 60 | 12.4 | M10 | 26 | 20 | 5 | LD-ID27-M10 | - |
| SK50-ID32-80 | 0 | 32 | 24 | 78 | 14.4 | M12 | 24 | 23.5 | 5 | LD-ID32-M12 | = |
| SK50-ID40-80 | 40 | 30 | 89 | 16.4 | M16 | 27 | 30 | 5 | LD-ID40-M16 | = | |
| 螺钉型号 Model | 库存 Stock | 尺寸Dimension/mm | |||||
| M | ΦD4 | ΦD5 | L4 | L5 | L6 | ||
| LD-ID16-M6 | M6 | 8 | 13 | 10 | 6 | 8 | |
| LD-ID22-M8 | M8 | 10 | 16 | 12 | 6 | 8 | |
| LD-ID27-M10 | M10 | 12 | 22 | 15 | 6 | 10 | |
| LD-ID32-M12 | 0 | M12 | 16 | 25 | 16 | 6 | 12 |
| LD-ID40-M16 | M16 | 18 | 31 | 16 | 6 | 12 | |
MFG Zero Point Positioning Datum Systems
全新设计，多种进气应用New design,Multiple air intake applications
●<3μm
重复定位精度 Repeat positioning accuracy
气压解锁方式 Air pressure unlocking method
●>40KN 夹紧力 Clamping force
硬质不锈钢材质 Hardened stainless steel
●300Kg 解锁托举抬升承重 Unlocked lifting capacity
拉钉接口带⾃动强力气喷清洁功能 Spigot connector with automatic force spray self-cleaning function
●800Kg
最大夹持负载
Maxclamping load
定位基准面⾃带清洁、气密性检测 Positioning datum is self-cleaning and air-tightness testing
零点拉钉的功能及应用 Functions and applications of zero-point spigot
●零点拉钉搭配零点卡盘实现快速模式起定位、夹紧、受力等作用，具备高精度、高强度、稳定性好、操作简单等优点。
●拉钉具有不同功能安装在托盘使用，客⼾可根据实际需要来选择合适的拉钉类型。
● Spigot have dierent functions installed in the pallet use,customers can choose the right type of spigot according to the actual needs. ● Zero-point spigot with zero-point chuck to achieve rapid mode to play the role of positioning, clamping, force, etc., with high precision, hige strength,good stability, easy to operate and other advantages.
零点拉钉的常用分布
Common distribution of zero-point spigot
补偿拉钉
Compensating spigot
只限制旋转⾃由，起定向作用
Acts as restriction of rotary freedom.
夹紧拉钉
Clamping spigot
起增加拉紧力的作用
Acts to increase the ensioning force.
两位零点拉钉安装示意图
Schematic of two-station zero-point spigot installation
两位零点拉钉安装只有一种安装方式; There is only one way to mounting the spigots of two-stations zeropoint.
将定位拉钉安装于切换板上安装槽内，补偿拉钉安装于另一个安装槽内。 Install the positioning spigot in the mounting slot on the switch plate and the compensating spigot in the other mounting slot.
四位零点拉钉安装示意图 Schematic of four-station zero-point spigot installation
| 夹紧拉钉 Clamping spigot | |
| ●定位拉钉起到限制X,Y方向自由度作用，成为参考基点； ● The positioning spigot acts to restrict the freedom of X andYdirection. | 定位拉钉 Positioning spigot |
| ●补偿拉钉只限制旋转方向自由度，夹紧拉钉只起到增加拉紧 力作用，这样可以保证整个托盘完全定位，避免过定位。 ● Compensating spigot only restrict the freedom of rotary and the clamping spigot to increase clamping force,which | 夹紧拉钉 Clamping spigot |
ZP-S200P85V1
P85 零点定位基准 P85 Zero-point locating datum
适用于工业制造领域快换作业精准定位基准接口应用。
Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.
ZP-S200P120V1
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 4,000(N) |
| 托拾升载重 | 30Kg |
| 材质 Material | 硬质不锈钢 Hardenedstainlesssteel |
| 解锁方式 Unlocking method | 解锁气压0.5MPa-0.8MPa UnlockairPressure 0.5MPa-0.8MPa |
| Weight | 1Kg |
| 功能 Functions | 具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 Clamping pressurization,self-cleaning and air-tightness |
| 库存 Stock |
P120 零点定位基准 P120 Zero-point locating datum
适用于工业制造领域快换作业精准 Suitable for the application of datum interface for change operations in the eld of industrial manufacturing.
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 12,000(N) |
| 托t升载重 | 100Kg |
| 材质 Material | 硬质不锈钢 Hardenedstainlesssteel |
| 解锁方式 Unlocking method | 解锁气压0.5MPa-0.8MPa UnlockairPressure0.5MPa-0.8MPa |
| 重量 Weight | 3Kg |
| 功能 Functions | 具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 |
| 库存 Stock | Clamping pressurization,self-cleaning and air-tightness |
ZP-S200P160V1
P160 零点定位基准 P160 Zero-point locating datum
适用于工业制造领域快换作业精准定位基准接口应用。
Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 18,000(N) |
| 托t升载重 | 250Kg |
| 材质 Material | 硬质不锈钢 Hardenedstainlesssteel |
| 解锁方式 Unlocking method | 解锁气压0.5MPa-0.8MPa UnlockairPressure0.5MPa-0.8MPa |
| 重量 Weight | 4.5Kg |
| 功能 Functions | 具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 Clamping pressurization,self-cleaning and air-tightness |
| 库存 Stock |
ZP-S200P195V1
P195 零点定位基准 P195 Zero-point locating datum
适用于工业制造领域快换作业精准定位基准接口应用。
Suitable for the application of datum interface for precise positioning of quick change operations in the eld of industrial manufacturing.
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 40,000(N) |
| 托拾升载重 | 300Kg |
| 材质 Material | 硬质不锈钢 Hardenedstainlesssteel |
| 解锁方式 Unlocking method | 解锁气压0.5MPa-0.8MPa UnlockairPressure0.5MPa-0.8MPa |
| 重量 Weight | 7Kg |
| 功能 Functions | 具备夹持增压、定位基准面自带清洁、气密检测及内孔清洁等功能 |
| 库存 Stock | Clamping pressurization,self-cleaning and air-tightness |
零点定位拉钉 Zero Positioning Spigot
| 型号 Model | 适配定位基准型号 Adaptive PositionerModel Stock | 库存 | 尺寸Dimension/mm | 重量 Weight/kg | ||||||
| φD1 | pD2 | φD3 | φD4 | H1 | H2 | H3 | ||||
| ZP-S200P25V1 | ZP-S200P85V1 | 14 | 22 | 0.035 | ||||||
| ZP-S200P30V1 | ZP-S200P120V1 | 20 | 20 29.5 | 6.6 11 | 11 17 | 5 5 | 40 | 4.5 7 | 0.12 | |
| ZP-S200P35V1 | ZP-S200P160V1 | 24 | 35 | 13 | 19 | 7 | 38 | 8 | 0.18 | |
| ZP-S200P40V1 | ZP-S200P195V1 | 28 | 40 | 15 | 21 | 8 | 38 | 9 | 0.25 | |
零点补偿拉钉 Zero Compensating Spigot
| 型号 Model | 适配定位基准型号 AdaptivePositionerModel Stock | 库存 | 尺寸Dimension/mm | 重量 | ||||||
| φD1 | φD2 | φD3 | φD4 | H1 | H2 | H3 Weight/kg | ||||
| ZP-S200P25V2 | ZP-S200P85V1 | 14 | 20 | 6.6 | 11 | 5 | 22 | 4.5 | 0.03 | |
| ZP- S200P30V2 | ZP-S200P120V1 | 20 | 29.5 | 11 | 17 | 5 | 40 | 7 | 0.11 | |
| ZP-S200P35V2 | ZP-S200P160V1 | 24 | 35 | 13 | 19 | 7 | 38 | 8 | 0.17 | |
| ZP-S200P40V2 | ZP-S200P195V1 | 28 | 40 | 15 | 21 | 8 | 38 | 9 | 0.24 | |
零点夹紧拉钉 Zero Clamping Spigot
雪地
| 型号 Model | 适配定位基准型号 Adaptive PositionerModel Stock | 库存 | 尺寸Dimension/mm | 重量 | ||||||
| φD1 | φD2 | φD3 | φD4 | H1 | H2 | H3 Weight/kg | ||||
| ZP-S200P25V3 | ZP-S200P85V1 | 14 | 20 | 6.6 | 11 | 22 | 4.5 | 0.035 | ||
| ZP-S200P30V3 | ZP-S200P120V1 | 20 | 29.5 | 11 | 17 | 5 5 | 40 | 7 | 0.12 | |
| ZP-S200P35V3 | ZP-S200P160V1 | 24 | 35 | 13 | 19 | 7 | 38 | 8 | 0.18 | |
| ZP-S200P40V3 | ZP-S200P195V1 | 28 | 40 | 15 | 21 | 8 | 38 | 9 | 0.25 | |
ZP-S600P90V
零点联轴器 Zero point couplings
适用于工业⾃动化/ 多轴机器⼈作业应用。
Suitable for industrial automation/multi-axis robotics applications.
ZP-S200P35TP01
联轴器托盘 Coupling Tray
适适用于工业⾃动化/ 多轴机器⼈作业应用。
Suitable for industrial automation/multi-axis robotics applications. 特点：配合零点连轴器使用，通过轻巧的快换模块实现便捷及空间利用最快应用。
Features：Used in conjunction with zero-point couplings,the lightweight quick-change module enables the fastest application in terms of convenience and space utilization.
材料：氧化铝Material:Aluminum oxide
库存：Stock：
标准库存 ○订单生产
应用案例 Application Cases
⾃动化零点卧加应用案例 Automated Zero-Point Horizontal Addition Application Case
四轴板桥配零点应用案例4-Axis Bridge Plate Zero Point Application Case
五轴配零点应用案例 5-Axis with Zero Point Application Case
应用案例 Application Cases
车床配零点应用案例 Lathe with Zero Point Application Case
四轴配零点定位液压夹具应用案例
4-Axis with Zero Point Positioning Hydraulic Fixture Application
Case
应用案例 Application Cases
零点联轴器⾃动化应用案例 Zero Point Couplings Automation Application Case
零点侧面接气大型零件制造应用案例 Zero Point Side Air Catching Large Parts Manufacturing Application Case
Quick Change Datum Plate Systems快换基准板系统
全新设计，8 大亮点New design，8 highlights
●<5μm
重复定位精度 Repeat positioning accuracy
气压解锁方式 Air pressure unlocking method
●>20KN 夹紧力 Clamping force
硬质不锈钢材质 Hardened stainless steel
●330Kg 解锁托举抬升承重 Unlocked lifting capacity
拉钉接口带⾃动强力气喷清洁功能 Spigot connector with automatic force spray self-cleaning function
●800Kg最大夹持负载Maxclamping load
定位基准面⾃带清洁、气密性检测 Positioning datum is self-cleaning and air-tightness testing
ZP-S52P125QD1
P125 气动快换基准板 P125 Pneumatic Quick Change Datum Pallet
ZP-S52P168QD1
P168 气动快换基准板 P168 Pneumatic Quick Change Datum Pallet
ZP-S52P229V1
P229 气动快换基准板 P229 Pneumatic Quick Change Datum Pallet
ZP-S96P200QD1
P200 气动快换基准板 P200 Pneumatic Quick Change Datum Pallet
ZP-S96P250QD1
P250 气动快换基准板 P250 Pneumatic Quick Change Datum Pallet
ZP-S96P392V1
P392 气动快换基准板 P392 Pneumatic Quick Change Datum Pallet
Manual Clamping Zero Point Datums
手动型零点快换基准板
52mm/96mm 行业标准模块设计
52 m m/ 96 mm industry-standard modular design
缩短装夹时间
ZP-S52P125V1
P125 快换基准板 P125 Quick Change Datum Pallet
ZP-S52P150V1
P150 快换基准板 P150 Quick Change Datum Pallet
ZP-S52P150V2
P150 垫高 60 快换基准板P150 Riser 60 Quick Change Datum Pallet
ZP-S52P150V3
P150 垫高 100 快换基准板P150 Riser 60 Quick Change Datum Pallet
ZP-S52P315V1
P315 垫高座快换基准板 P315 Riser Seat Quick Change Datum Pallet
ZP-S52P213V1
P213 双位快换基准板 P213 Dual Position Quick Change Datum Pallet
ZP-S52P208V1
P208 快换基准板 P150 Riser 60 Quick Change Datum Pallet
ZP-S52P125V2
\Phi 1 2 5 快换基准板 \Phi 1 2 5 ^ { \prime } Quick Change Datum Pallet
ZP-S52P160V1
\Phi 1 6 0 快换基准板 \Phi 1 6 0 Quick Change Datum Pallet
ZP-S52P290V1
P290 五轴三位快换基准板 P290 5-axis Three Position Quick Change Datum Pallet
ZP-S96P192V1
P192 快换基准板 P192 Quick Change Datum Pallet
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 30,000(N) |
| 解锁方式 Unlocking method | 手动 Manual |
| 固定分度位置 Fixed indexing position | 4x90° |
| 材质 Material | 硬质不锈钢 Hardened stainless steel |
| Wight | 5.4Kg |
| 库存 Stock | ●标准库存 订单生产 |
ZP-S96P315V1
P315 垫高座快换基准板 P315 Riser Seat Quick Change Datum Pallet
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 30,000(N) |
| 解锁方式 Unlocking method | 手动 Manual |
| 固定分度位置 Fixed indexing position | 4x90° |
| 材质 Material | 硬质不锈钢 Hardened stainless steel |
| 重量 Weight | 21.4Kg |
| 库存 Stock | 标准库存 订单生产 |
ZP-S96P192V2
P192 快换基准板 P192 Quick Change Datum Pallet
ZP-S96P192V3
P192 垫高 60 快换基准板P192 Riser 60 Quick Change Datum Pallet
ZP-S96P192V4
P192 垫高 100 快换基准板P192 Riser 100 Quick Change Datum Pallet
| 项目 Items | 参数 Parameters |
| 重复定位精度 Repeat positioning accuracy | |
| 夹紧 Clamping force | 30,000(N) |
| 解锁方式 Unlocking method | 手动 Manual |
| 固定分度位置 Fixed indexing position | 4x90° |
| 材质 Material | 硬质不锈钢 Hardened stainless steel |
| Weigt | 19.3Kg |
| 库存 Stock |
ZP-S96P330V1
P330 双位快换基准板 P330 Daul Position Quick Change Datum Pallet
ZP-S96P330V2
P330 四位快换基佳板 P330 Four Position Quick Change Datum Pallet
ZP-S96P176V1
\Phi 1 7 6 快换基准板\Phi 1 7 6 Quick Change Datum Pallet
ZP-S96P246V1
246快换基准板\Phi 2 4 6$ Quick Change Datum Pallet
ZP-S96P390V1
P390 五轴三位快换基准板 P390 5-axis Three Position Quick Change Datum Pallet
ZP-S52P16V1
P16 定位钉 P16 Positioning Spigot
适用于搭配 5 2 \mathsf {mm } 快换基准板应用。
Suitable for use with 5 2 \mathsf {mm } qucik change datum pallets.
ZP-S96P20V1
P20 定位钉P20 Positioning Spigot
适用于搭配 9 6 \mathsf {mm } 快换基准板应用。
Suitable for use with 9 6 \mathsf {mm } qucik change datum pallets.
Self Centering Vises
自定⼼虎钳
⾃定⼼⼿动夹持虎钳，可以应对多用途。
Self-centering vise can cope with multiple uses.
技术特点 Technical features
1. 啮合齿，左右夹爪钳口上均设有啮合齿，提高胚料夹持稳定性。
2. 正面光面夹持，用于夹持工件面有要求的产品，避免夹伤出现夹痕或划伤。
3. 螺纹孔，用于工件定位块固定使用。
4. 精密T 型导轨设计，有效保证夹持精度及刚性。
5. 带密封性设计的丝杆定⼼装置，重复夹持精 ± 0 . 0 2 \mathsf {mm } . 。
6. 分夹位定位口, 用于分夹位使用。
7. 丝杆材质采用马氏体不锈钢调质硬化处理，并采用先进涂层工艺, 提供产品耐磨性、腐蚀性, 丝杆两端设计内外六角扳手位，可使用外六角套筒扳手及内六角扳手
扭动锁紧使用。
8. 底座侧面设有夹持槽 , 运用于自动化。
9. 配备有定位拉钉, 用于快换基准板系统中进行定位夹持。
10. 主体两侧斜面排水排屑结构设计，材质马氏体不锈钢调质硬化处理, 并采用先进氮化技术工艺处理, 增加刚性、耐磨、防腐性。
11. M5 螺纹孔，用于安装 RFID 芯片。
12. 反面光面夹持, 夹持已加工过工件面/ 不可压花工件面。
13. 夹爪一体结构高刚性设计, 可正反调换使用, 并延展夹持行程, 材质马氏体不锈钢调质硬化处理，采用先进氮化技术工艺处理，增加产品刚性、耐磨、防腐性。
14. 带预紧力可消除配合间隙, 有效提高虎钳夹持精度稳定性。
1.Mesh teeth, the left and right jaws are equipped with meshing teeth, improve the stability of the blank parts clamping processing.
2.Frontal smooth clamping is used to clamp products with required workpiece surfaces to avoid pinching marks or scratches.
3.Threaded hole, used for xing workpiece locating blocks.
4.Precise T-rail design eectively ensures clamping accuracy and rigidity.
5.Screw centering device with sealing design, repeatable clamping accuracy ± 0 . 0 2 \mathsf {mm } .
6.The positioning port of the sub-clamp position is used for the use of the sub-clamping position.
7.The lead screw is made of martensitic stainless steel through quenching and tempering hardening treatment., and surface is treated with DLC to improve the
wear resistance and corrosion resistance of the product and ensure the service life of the product.The hexagon wrench positions at both ends can be used with
hexagon socket wrenches and hexagon wrenches to twist a lock.
8.There are clamping slots on the side of the base for automation.
9.Equipped with locating drawbars for positioning clamping in quick-change reference plate systems.
10.The main body of the vise is made of stainless steel martensitic vacuum heat treatment to improve the hardness. wear resistanceand rigidity of the product,
and QPQ treatment is done to improve the corrosion resistance and wear resistance to ensure the service life of the product.The design of the inclined surface
drainage and chip removal structure on both sides of the main body can ensure the stability of the accuracy of th product.
11.M5 threaded hole for mounting RFlD chips.
12.Reverse smooth clamping,clamping the machined workpieceface/non-embossable workpiece face.
13.The one-piece clamp is made of alloy stainless steel to improve the rigidity of the transmission, and the surface is treated with DLC toimprove the wear
resistance and corrosion resistance ofthe product and ensure the service life of the product.
14.The preload device can eliminate the mating gap and eectively improve the stability of the vise's clamping accuracy.
52 型 ⾃定⼼虎钳 Self Centering Vise
⾃定⼼虎钳- 硬爪正反装使用 Self Centering Vise-hard jaws for front and reverse side use
⾃定⼼虎钳- 硬爪分夹位使用Self Centering Vise-hard jaws split clamping position use
