该页无缩略图
操作说明 4XX 花样机（触摸屏 H）
90
10、 是否自动添加剪线
默认情况下是自动添加剪
线，也就是在字母绣花样的车
缝和空送连接处，以及缝纫最
后添加剪线。
按下「剪线」键，可以切
换该按键显示为「不剪线」，
也同时取消了自动添加剪线的
功能。
11、 确定字母绣花样
设置好要生成的字母绣花
样后，按下 键，会进入到
字母绣花样调整界面。
2.10.2 字母绣花样调整说明
字母绣参数设置界面完成了各项参数的设置后，按 键进入字母绣花样调整界面，
该界面下可以对花样做进一步的调整。
4XX 花样机（触摸屏 H） 操作说明
91
功能说明：
序号 功能 内容
A 字体选择 更改选中字母的字体，设置的方法与参数设置时相同。
B 高度缩放 更改选中字母的高度缩放，设置的方法与参数设置时相同。
C 宽度缩放 更改选中字母的宽度缩放，设置的方法与参数设置时相同。
D X 位置显示 显示选中字母的中心点 X 坐标。
E Y 位置显示 显示选中字母的中心点 Y 坐标。
F X 尺寸显示 显示选中字母的宽度。
G Y 尺寸显示 显示选中字母的高度。
H 花样显示 显示当前字母绣花样，选中字母颜色为红色，未选中字母颜
色为绿色。
I 方向键 选中字母的位置调整。
J 退出键 返回上一级画面。
K
字符选择（从右到
左的方向）
向左选择想要调整的字符，选中字符显示为红色。
在选中最后一个字符时向左，会选中全部字符。
L
字符选择（从左到
右的方向）
向右选择想要调整的字符，选中字符显示为红色。
在选中最后一个字符时向右，会选中全部字符。
M 左倾斜/小弧度
排列方式为水平排列或竖直排列时，显示为「左倾斜」，按
下后会逆时针方向旋转整个花样，旋转以原点为圆心。
排列方式为上玄弧或下玄弧时，显示为「小弧度」，按下后
减小整个花样的弧度。
【注】该操作是针对整个花样的。
N 右倾斜/大弧度
排列方式为水平排列或竖直排列时，显示为「右倾斜」，按
下后会顺时针方向旋转整个花样，旋转以原点为圆心。
排列方式为上玄弧或下玄弧时，显示为「大弧度」，按下后
增加整个花样的弧度。
操作说明 4XX 花样机（触摸屏 H）
92
【注】该操作是针对整个花样的。
O 左旋转 逆时针方向调整选中字符的旋转角度，旋转以各个字符的中
心为中心。
P 右旋转 顺时针方向调整选中字符的旋转角度，旋转以各个字符的中
心为中心。
Q 确定 按下后会进入花样保存界面。
实例说明：
1、 选择单个字母进行调整
按下「上一个」键或「下
一个」键，可以选择单个字母
进行编辑，选中字母颜色为红
色，未选中为绿色。
2、 字母位置调整
按下方向键可以调整选中
字母的位置，可以通过「X 位
置」和「Y 位置」显示区域观
察坐标。
同上操作，继续调整其它
字母的位置。
3、 整个花样的旋转角度调整
按下「左倾斜」键或「右
倾斜」键，可以调整整个花样
的旋转角度。
「左倾斜」：逆时针方向旋转
「右倾斜」：顺时针方向旋转
【注】排列方式为上玄弧或下
玄弧时，该操作为「小弧度」/
「大弧度」，用于调整整个花
样的弧度。
4XX 花样机（触摸屏 H） 操作说明
93
4、 单个字母旋转角度调整
选择一个字母，然后按下
「左旋转」键或「右旋转」键，
可以调整选中字母的旋转角
度。
【注】需要调整旋转角度时，
最好先执行整个花样的旋转角
度调整，然后再执行单个字母
的旋转角度调整。如果先执行
了单个字母的旋转角度调整，
再执行整个花样的旋转角度调
整时会取消之前单个字母的旋
转角度。
5、 保存花样
调整完毕后，按下 键
进入保存界面。
输入名字和号码后，按下
键会显示「字母绣花样保
存成功」的提示信息。（其他
操作参照【2.6 花样保存】节内
容）
【注】保存成功后的字母绣花
样不会自动转换为当前花样，
需要进入花样读取界面进行选
择。
附录 1 4XX 花样机（触摸屏 H）
94
3 附录 1
3.1 报警信息一览表
故障
号
故障名称 子信息内容 故障排除
E-001 踏板未在正常位置 请调整踏板位置。
E-002 机器进入急停状态 请检查急停开关状态。
旋转释放急停按钮，如果仍显示此信
息，按以下方法检查：
1、 检查急停按钮是否损坏。
2、 检测急停按钮到机头转接板之间
的联线是否有损坏。
3、 检测 L433 线缆 X9 端与机头转接板
端联接是否松动。打开 L433 线缆
查看是否有断线
E-004
主电压（300V）过
低
请关闭电源，检查系统
硬件。
1、检测交流供电电压是否异常波动，
看设备周围是否有大功率设备步频
繁启停；最好配备稳压器。
2、如果交流供电正常，则很可能硬件
电路故障，返厂检修主控板硬件。
E-005
主电压（300V）过
高
无
E-007 IPM 过压或过流 请关闭电源，检查系统
硬件。
1、 检测一下主轴电机是否有短路，各
项绕阻是否相等，并不为 0；
2、 用万用表测一下U\\V\\W三项输出是
否有直接与地或 300V 电源短路的
情况，判定 IPM 是否损坏。
E-008
辅助设备电压
（24V）过高
请关闭电源，检查系统
硬件。
1、 检测外围的电磁铁、气阀是否出现
短路。
2、 检查一下 L478 两端插头内线芯是
否有短路。检查机头转接板安装时
是否与机头短路。
E-009
辅助设备电压
（24V）过低
请关闭电源，检查系统
硬件。
1、 检测外围的电磁铁、气阀是否有损
坏。
2、 检查一下 L478(海菱机型为 L432)
两端插头内线芯是否有短路。
3、 检查机头转接板安装时是否与机
头短路。
4、 检查主控板电源部分是否有故障
检查 CPU 采集 24V 电压引脚。
E-010 气阀（风扇）故障 请关闭电源，检查系统
硬件。
1、检测风扇电源是否出现问题
2、检测机头板 24V 是否正常
3、检测外围气阀是否有短路现象
E-013 编码器故障或未连 请关闭电源，检查系统
硬件。
1、关机检测编码器线缆与控制箱接头
是否松动。
4XX 花样机（触摸屏 H） 附录 1
95
故障
号
故障名称 子信息内容 故障排除
E-014 电机运行异常 请关闭电源，检查系统
硬件。
1、 检查主轴是否被负载卡住，造成无
法旋转。
2、 拧手轮，使主轴换个角度再重新上
电开机。
3、 电机反馈信号异常，更换电机。
E-015
移动过程中超出缝
制范围
请按下确定键解除故
障。
4、 花样数据处理异常。重选花样，先
找原点再重新缝制一下。确认是花
样问题还是软件 BUG。
5、 检查一下操作头设置的缝制范围
是否与所选花样不符。
E-016 针杆上位置异常 请按下确定键解除故
障。
先摇手轮，将针杆调到上位置或是上死
点后，再踏启动踏板。
E-017 断线检测错误 请按下确定键解除故
障。 检查机头转接板CZ424以及L433线缆。
E-018 剪刀位置异常 请关闭电源。
E-019
急停开关未在正常
位置 请检查急停开关状态。
1、 一般提示信息，不是故障。手动放
开急停开关即可。
2、参考 EB002 错误处理方法。
E-020 步进软件版本错误 请关闭电源。
E-023 抓线位置异常 请关闭电源。
E-024
操作头与缝纫机连
接错误 请关闭电源。
E-025 X 原点检测异常 请关闭电源。 1、 使用调试功能-手动移框进行测
试，测试是否有光耦信号显示
2、 开机情况下，用金属触及接近传感
器，看是否有响应指示
3、 调整接近开关的安装位置，保证可
靠触发。
4、 检测步进电机工作是否正常，无失
步
5、 检测步进线缆和传感器线缆是否
有损坏
6、 检查 L433 线缆是否有松动，两端
接头是否有短接、断线。
E-026 Y 原点检测异常 请关闭电源。
E-027 压脚原点检测异常 请关闭电源。
E-028 抓线原点检测异常 请关闭电源。
E-029
中压脚原点检测异
常
请关闭电源。
E-030
步进驱动器通讯异
常
请关闭电源。
1、 检测主控板与步进板的连接线是
否松动。
2、 确认步进板电源是否正常，电源灯
和工作灯正常闪亮。
E-031 步进电机过流 请关闭电源。
1、 步进电机损坏，更换步进电机。
2、 步进驱动板损坏，更换步进驱动
板。
E-032 步进驱动电源异常 请关闭电源。
附录 1 4XX 花样机（触摸屏 H）
96
故障
号
故障名称 子信息内容 故障排除
E-034 异常电流 请关闭电源。 1、 关闭电源，旋转手轮检测主轴运行
是否流畅，机械是否卡死。
2、 关闭电源，检查主轴电机连轴器连
接是否紧密，联轴器间隙较大会造
成电机过流。
3、 关闭电源，测量主轴电机三相电阻
阻值是否相等，若不相等，则电机
损坏。
4、 关闭电源，用万用表检测 IPM 模块
是否损坏，若损坏，则不要再次上
电，请更换维修。
5、 观察报错时，是否处于缝纫剪线和
停车过程，若处于剪线和停车过程
报错，则可以通过调整主轴参数尝
试解决问题。
E-035 IPM 频繁过流 1 请关闭电源。
E-036 IPM 频繁过流 2 请关闭电源。
E-037 电机堵转 1 请关闭电源。
1、 由于主轴角度定位不对，造成剪线
时剪刀卡在机针上，主轴被卡死。
解决办法：从新定位主轴角度。
2、 针杆动作时被卡在中压脚上，造成
主轴被卡死。解决办法：检查中压
脚动作是否正确，气阀与电磁阀连
接是否正确。
3、 剪线时力度不够，剪刀无法剪断
线，造成主轴被卡死。解决办法：
调整主轴参数，增大剪线力度。
4、 机械存在死点，造成主轴被卡死。
解决办法：调整机械。
5、 主轴电机编码器有问题，信号反馈
错误，造成电机卡死。解决办法：
更换主轴电机。
E-038 电机堵转 2 请关闭电源。
1、 缝纫机使用材料较厚，机针无法穿
透材料。解决办法：调整主轴参数，
或更换升级更大功率电机。
2、 针杆动作时被卡在中压脚上，造成
主轴被卡死。解决办法：检查中压
脚动作是否正确，气阀与电磁阀连
接是否正确。
3、 机械存在死点，造成主轴被卡死。
解决办法：调整机械。
4、 主轴电机编码器有问题，信号反馈
错误，造成电机卡死。解决办法：
更换主轴电机。
4XX 花样机（触摸屏 H） 附录 1
97
故障
号
故障名称 子信息内容 故障排除
E-039 电机超速 请关闭电源。
E-040 停车过流 请关闭电源。
E-041 电机过载 请关闭电源。
E-042 母线电压异常 请关闭电源。
E-043
X 步进电机位置错
误
请关闭电源。
E-044
Y 步进电机位置错
误
请关闭电源。
E-045 压脚没有落下 请踩压脚踏板。
E-046
不在原点，无法操
作
请按回原点键。
E-047 电机过载 1 请关闭电源。
E-048 电机过载 2 请按回车键。
E-049 电机过载 3 请关闭电源。
3.2 提示信息一览表
信息号 信息名称 子信息内容
M-001 上计数器达到设定值 请按下确定键
M-002 下计数器达到最大值 请按下确定键
M-003 不在原点，无法操作 请先回原点
M-004 花样数据不存在 请重新读取或打版输入
M-005 设定数值太大 请输入范围内数值
M-006 设定数值太小 请输入范围内数值
M-007 请按下回原点键
M-008 存储参数异常 请按下确定键恢复出厂值
M-009 内存中没有花样 请按下确定键加载出厂花样
M-010 内存花样个数已满 请删除不使用的缝制数据
M-011 从内存中删除花样数据？ 无
M-012 覆盖内存中花样数据？ 无
M-013 花样数据不能删除 被选中的缝制数据正被使用
M-014 格式化内存？
内存中的全部花样数据会被删除
掉
M-015 通讯错误
操作头与控制箱通讯发生异常，请
关闭电源后检查
M-016 超出缝制范围 请确保花样数据在缝制范围以内
M-017 字母绣字库文件读取失败 无
M-018 操作头与缝纫机类型不符 请核对机型和软件版本
M-019 内存花样数据空间不足 请删除不使用的缝制数据
M-020 输入花样号码不正确 请输入正确的花样号码
M-021 超过最大针距 无
附录 1 4XX 花样机（触摸屏 H）
98
信息号 信息名称 子信息内容
M-022 密码错误 请重新输入密码
M-023 硬件时钟故障
发现硬件时钟故障，请联系厂家维
修！
M-024 针数超出范围 请减少花样针数
M-025 针间距输入值太小 请输入范围内数值
M-026 针间距输入值太大 请输入范围内数值
M-027 已存在第二原点 只能输入一个第二原点
M-028 快速移动设定太少或太多 请输入范围内数值
M-029 请按下回原点键返回 无
M-030 拷贝指定的花样数据？ 无
M-031 拷贝全部花样数据？ 无
M-032 确定恢复出厂设置？ 无
M-033 USB 盘已拔出 USB 盘已经拔出！
M-034 U 盘中没有发现花样数据 无
M-035 至少输入一个字母
字母绣打版需要至少输入一个字
母
M-036 无报警记录
M-037 更换机针
更换机针设定值已到达，请更换机
针！
M-038 更换机油
更换机油时间设定值已到达，请更
换机油！
M-039 清扫机器
清扫机器时间设定值已到达，请清
扫机器！
M-040 数据格式不同 请确认数据格式
M-041 无法生成曲线
请根据曲线输入注意事项重新输
入
M-042 当前位置无法插入剪线 请在缝制数据后加入剪线
M-043 不能在同一位置加入相同的功能码
M-044 当前位置无法插入第二原点 请在移送后加入第二原点
M-045 输入点无法生成圆或圆弧 请重新输入
M-046 无法生成重叠缝数据 请在封闭图形后加入重叠缝
M-047 无法在下暂停后加入剪线 无
M-048 无法在剪线前加入下暂停 无
M-049 没有偏移缝数据 偏移缝数据转换功能不能被使用
M-050 没有多重缝数据 多重缝数据转换功能不能被使用
M-051 选择位置不正确 无
M-052 无法进行缩放 无
M-053 距离超过 12.7mm 无
M-054 花样数据不正确 无
M-055 生成圆弧数据？ 无
M-056 生成圆数据？ 无
4XX 花样机（触摸屏 H） 附录 1
99
信息号 信息名称 子信息内容
M-057 生成曲线数据？ 无
M-058 生成多边形数据？ 无
M-059 压脚未放下 请踏下脚踏板
M-060 输入用户 ID 有误 请重新输入
M-061 确认密码失败 请重新输入密码
M-062 禁止修改系统时间
设置了分期密码，不能修改系统时
间
M-063 密码文件写入失败 无
M-064 密码文件读取失败 无
M-065 密码保存成功 无
M-066 清除全部密码失败 密码文件无法被删除
M-067 清除密码失败 密码清除后，文件写入异常
M-068 密码文件被恶意删除
用户设置的分期密码被恶意删除，
请关机
M-069 用户 ID 文件损坏
M-70 输入花样名称
请输入不超过 8 个文字的花样名
称
M-71 请清除当前的合并资料 按下“CLR”，清除当前合并资料
M-72 输入不能为空 输入密码不能为空
M-73 当前密码不符 当前密码输入错误
M-74 新密码不一致 新密码与重试密码不一致
M-75 触摸屏校正成功 校正成功，请关闭电源后重启
M-76 确定清除报警记录 是：Enter 否：X
M-77 是否删除选中的文件 是：Enter 否：X
M-78 复制所有图形
是否覆盖原本图形？
是：Enter 否：X
M-79 拷贝文件失败 请检查磁盘空间是否已满！
M-80 拷贝文件失败 请检查是否拔出了 USB 盘！
M-81 打开文件失败 打开文件失败
M-82 格式不匹配 格式不匹配，放弃当前读入
M-83 参数超出范围
参数超出范围,确定后超出范围的
参数将按默认参数恢复！
M-84 请创建目录和文件
请在 U 盘下创建 bakParam 目录，
并 将 备 份 文 件 命 名 为
backup.param,并拷贝到 bakParam
目录下！
M-85 文件读写错误 文件读写错误
M-86 请选中条目 请选中要读写的条目
M-87 文件不存在 当前条目对应文件不存在
M-88 未输入移动量 请输入移动量
M-89 确定进入触摸屏校正模式？ 是：Enter 否：X
附录 1 4XX 花样机（触摸屏 H）
100
信息号 信息名称 子信息内容
M-90 确定清除累积运转时间？ 是：Enter 否：X
M-91 确定清除累积缝纫件数？ 是：Enter 否：X
M-92 确定清除累积上电时间？ 是：Enter 否：X
M-93 确定清除累积缝纫针数？ 是：Enter 否：X
M-94 分期密码不能和总密码相同 请重新输入密码
M-95 禁止修改加算器(NUP) 当修正时，请关闭设定(NUP)
M-96 禁止修改减算器(NDP) 当修正时，请关闭设定(NDP)
M-97 花样列表(快捷键)为空
如果花样列表为空，系统会自动将
当前打开花样导入列表
M-98 没有选中升级条目
请选中要升级的条目，至少要选中
一个条目
M-99 选中的升级条目中有些不存在
不存在升级文件的条目返回后将
会取消选中，如果要升级剩下的条
目，请再次确认
M-100 升级成功 升级成功，请重新启动机器
M-101 是否格式化 U 盘
按下确定键执行格式化操作，按下
取消键退出当前操作。\
格式化
后会删除全部 U 盘文件！
M-102 U 盘不存在 请插入要格式化的 U 盘！
M-103 成功 已成功执行当前操作！
M-104 失败 当前操作失败！
M-105 是否格式化花样列表（快捷键）
按下确定键执行格式化操作，按下
取消键退出当前操作。
M-106 是否覆盖 U 盘中同名花样
按下确定键覆盖文件，按下取消键
退出当前操作。
M-107 触摸屏校正失败 请重新校正
M-108 字母绣花样保存成功
请进入数据读取界面下选择新生
成的字母绣花样
M-109
选中的花样不是正常格式，需要进行格式转
换
按下确认键执行转换操作，按下取
消键取消当前操作
M-110 该花样不能进行转换 请确认花样文件
M-111 是否还原所有设定 是：Enter 否：X
M-112 是否还原选择项目 是：Enter 否：X
M-113 未选择项目 请选择一个或几个参数项
M-114 SRAM 初始化
清除掉 SRAM 中全部数据，请关
电并将拨码开关位置还原
M-115 不能拷贝覆盖当前花样
拷贝队列里存在当前花样号码，不
能覆盖当前花样
M-116 需要转换花样格式
转换花样格式后可以进行花样预
览
M-117 组合花样不能进行该操作
请进入图形连接模式，按下“CLR”
解除组合花样
4XX 花样机（触摸屏 H） 附录 1
101
信息号 信息名称 子信息内容
M-118 是否删除原始花样
格式转换后是否删除原始花样
是：Enter 否：X
M-119 中压脚处于下降位置 请升高中压脚
M-120 关机，再见 无
M-121 20mm 针间距花样文件格式 该花样格式本系统不支持
M-122 转换花样格式错误 请确认花样文件
M-123 转换花样数据超长 请确认花样文件
M-124 转换花样无法打开 请确认花样文件
M-125 转换花样精度错误 请确认花样文件
M-126 恢复参数成功 恢复参数成功，请重新启动机器
M-127 软件版本保存成功
软件版本已成功保存到 U 盘根目
录下
附录 2 4XX 花样机（触摸屏 H）
102
4 附录 2
4.1 电控箱安装尺寸
1、电控箱安装尺寸图
图 1 四孔安装尺寸图
2、 MASC41X/MASC44X 电控箱安装尺寸图
4XX 花样机（触摸屏 H） 附录 2
103
4.2 控制箱外部连接线缆
MASC41X/MASC44X 电控箱后板接线图
附录 2 4XX 花样机（触摸屏 H）
104
4.3 操作箱安装尺寸
图 2 操作箱安装尺寸图
4XX 花样机（触摸屏 H） 附录 2
105
4.4 系统框图
1、HSC41X 系统框图
附录 2 4XX 花样机（触摸屏 H）
106
2、MASC41X 系统框图
4XX 花样机（触摸屏 H） 附录 2
107
3、MASC44X 系统框图
4.5 接线图
HSC41X 花样机线缆接线图
附录 2 4XX 花样机（触摸屏 H）
108
线缆插座 功能 引脚定义
L627（白） 外压脚气阀 1+，2-
L627（黄） 中压脚气阀 1+，2-
L627（蓝） 剪线气阀 1+，2-
L627（黑） 拨线电磁铁 1+，2-
L627（红） 松线电磁铁 1+，2-
L627（白） 剪线电磁铁 1+，2-
L628（白） 辅助气阀 1+，2-
L628（黄） 急停 1+，2-
L628（黑） 安全开关 1+，2-
L628（白） X 原点 1-，2，3+
L628（黄） Y 原点 1-，2，3+
L628（红） Z 原点 1-，2，3+
L628（黑） 断线检测 2
L659（黄/白/白/黑/蓝/
白）
辅助气阀
1/2/3/4/5/6
1+，2-
L659（红） LED 灯 1+, 2-
MASC41X 花样机线缆接线图
线缆插座 功能 引脚定义
L758（黄） 急停 1+, 2-
L758（黑） 安全开关 1+, 2-
L758（黑） 断线检测 2
L758（白） X 原点 1-，2，3+
L758（黄） Y 原点 1-，2，3+
L758（红） Z 原点 1-，2，3+
L759（白） 外压脚 1+, 2-
L759（黄） 中压脚 1+, 2-
L759（蓝） 气剪线 1+, 2-
L759（红） LED 灯 1+, 2-
L759（白） 辅助气阀 2/3 1+, 2-
L760（黄/黑/蓝/白） 辅助气阀 1/4/5/6 1+, 2-
L760（白） 辅助 1+, 2-
L760（黑） 拨线 1+, 2-
L760（白） 电剪线 1+, 2-
L760（黄） 松线 1+, 2-
MASC44X 花样机机头板接线图
SC0413 机头板接线图
4XX 花样机（触摸屏 H） 附录 2
109
插座 功能 引脚定义
CZ134 急停开关 1+，2-
CZ139 安全开关 1+，2-
CZ1313 断线检测 2
CZ1317/1321/1327
/1316/1320
输入 1/2/3/4/5 1-，2，3+
CZ133 X 原点 1-，2，3+
CZ138 Y 原点 1-，3，4+
CZ1312 Z 原点 1-，2，3+
CZ1326 辅助气阀 1+，2-
CZ135 外压脚 1+，2-
CZ137 中压脚 1+，2-
CZ1310 气剪线 1+，2-
CZ1314 电剪线 1+，2-
CZ136 拨线 1+，3-
CZ1311 松线 1+，3-
CZ1315 LED 灯 1+，2-
CZ1319/1323/1325
/1318/1322/1324
气阀 1/2/3/4/5/6 1+，2-
General Information 4XX Pattern Sewing Machine (Touch Panel H)
111
1 General Information
1.1 General Introduction
Mitsubishi series computerized control system for industrial sewing machine: 1) Adoption
of the world leading AC servo control technology on main shaft motor provides large torque,
high efficiency, stable speed and low noise; 2) Diversified design of control panel can meet the
special requirements of users on attachment; 3) System adopts German style structure, which
greatly facilitates the installation and maintenance.
1.2 Functions and Parameters
NO.
Type of Controller
Computerized Control System for Mitsubishi Series
Pattern-sewing Machine
1
Sewing Area
X(Lateral) Direction Y(Longitudinal) Direction
SC442HG： 3000(mm) x 1000(mm)
2 Max. Sewing Speed 2500rpm（with stitch interval below 3mm）
3
Stitch Length
0.1～12.7mm, and in the control system is of version 5.0 or
above, the maximum stitch length can extend to 40 mm
（Min Resolution: 0.10mm）
4 Feed Motion of Frame Intermittent feeding (2-shaft driven by pulse motor)
5 Needle Bar Stroke 41.2mm
6 Needles DP×5、DP×17
7
Lift of Frame
Standard 18mm to Max. 22mm（Pneumatic type: Max.
25mm）
8 Intermediate Presser Stepping Driving (Range: 0～8mm)
9 Lift of Intermediate Presser 20mm
10 Rotating Shuttle Double-capacity semi-rotary hook
11 Memory of Pattern Data Memory/U Disk
12 Pause function Stop the machine during the sewing
13
Scaling Up/Down Function
Allows a pattern to be scaled up/down on the X axis and Y
axis independently when user sews a pattern. Ratio: 1% to
400% (0.1% per step)
14
Scaling Up/Down Method
Increasing / decreasing stitch length & Increasing /
decreasing stitch number
15 Sewing Speed Limitation 200～2500rpm（100rpm per step）
16 Pattern Selection Function Pattern No. selection method
17 Up counter No Count/Count of Pattern /Count of Cycle (0～99999)
18 Down Counter No Count/Count of Pattern /Count of Cycle (0～99999)
4XX Pattern Sewing Machine (Touch Panel H) General Information
112
19 Sewing Machine Motor Servo Motor
20 Stop Needle at Highest
Position Function
After the completion of sewing, the needle can return to its
highest position.
21 Rated Power 600W
22 Operation Temperature
Range
0℃～45℃
23 Operation Humidity Range 35%～85% （No Dew Condensation）
24 Line Voltage AC 220V ± 10%；50/60Hz
Effective standard for product: QCYXDK0004—2016 Computerized Control System for
Industrial Sewing Machine.
1.3 Matters for Safe Using
Installation
Control Box
Please install the control box according to the instructions
Attachments
If other attachments are needed, please turn off the power and pull out
the power plug.
Power Cable
Do not press power cables forcefully or twist power cable excessively.
The power cables shall be fixed at least 25mm away from the rotating
component.
Before powering the control box, user shall carefully check the voltage of
power supply and the position of power input on the control box. If the
power transformer is used, user should also check it before powering the
machine. The power switch of the sewing machine must be set as “Off”.
Grounding
In order to avoid the noise disturbance and electric shock caused by
electric leakage, user should ground the grounding cable.
Attachments
If any electric attachments are needed, please connect them to proper
positions.
Disassemble
When removing the control box, user must turn off the power and pull out
the power plug.
When pulling out the power plug, user should hold the plug and remove it,
instead of pulling the power cable only.
The control box contains the dangerous high voltage power. For opening the
control box, please turn off the power and pull out the plug from socket first,
and then wait for at least 5 minutes before opening the control box.
Maintenance, Inspection and Repair
Only trained technicians can perform the repair and maintenance of this machine.
General Information 4XX Pattern Sewing Machine (Touch Panel H)
113
When replacing the needles and shuttles, user should turn off the power.
Please use the spare parts from the authorized manufacturers.
Others
Do not touch the rotating or moving parts of the machine, especially the needle
and belt, when the machine is working. User should also keep his/her hair away
from those moving parts, so as to avoid the danger.
Do not drop the control device on the floor, nor insert any stuff into the
slots on the control box.
Do not run the machine without the cover shells.
If this control device is damaged or unable to work normally, please ask the
technicians to adjust or repair it. Do not run the machine when the problem is not
solved.
Please do not change or modify this control device without authorization.
Abandonment
Dispose it as common industrial trash.
Warning and Danger
The mistake operation may cause danger. For the serious level, please refer to the
figure below:
The meanings of the marks are shown below:
1.4 The Preventive Measures in Use
1. When you press the switch [ON], please
do not step the pedal.
2. When you leave the machine, please turn
it off.
4XX Pattern Sewing Machine (Touch Panel H) General Information
114
3. If user needs to tilt the head or replace the
needle or thread the upper thread, please turn
off the power.
4. Ground well the grounding cable.
5. Do not use the household terminal block to
let machines to share one power supply.
6、For opening the control box, please turn
off the power and pull out the plug from
socket firstly, and then wait for at least 5
minutes before opening the control box.
7、After replacing the motor, user has to adjust the main motor installation angle according to
this manual.
8、Please keep it away from the disturban
ce of high frequency machines.
9、If user needs the external signal socket to
connect the attachments, the connecting wire
shall be as short as possible. The long cable
may cause mistake operations. And the
connection cable shall be the shielded.
General Information 4XX Pattern Sewing Machine (Touch Panel H)
115
10、If the fuse is burnt, please solve the problem before replacing a new one with same
capacity.
1.5 Standardization
The function keys use figures commonly recognized within the industry. Figures, as international
language, are recognizable to users in every country.
1.6 Operation Method
The Mitsubishi type touching panel adopts the advanced touching operation technology,
whose user-friendly interface and easy control bring the revolutionary changes to the daily usage
of the users. For performing relevant operations, user can use his fingers or other objects to touch
the screen.
Don’t use sharp objects to touch the screen so as to avoid causing permanent damage to the
touch panel.
4XX Pattern Sewing Machine (Touch Panel H) Operation Instructions
116
2 Operation Instructions
2.1 Basic Operation
1、Turn on Power Switch
After user turns on the power, the main interface P1 will be displayed.
[Note]: If the memory of system contains no pattern when user turns on the power, the
system will display “Cannot Find Pattern in Memory”. At this moment, user needs to press
to close the message and shift to the main interface.
2、Pattern for Sewing
Display the selected pattern in the current interface. If user wants to change the pattern, he
should refer to section [2.5 Load Pattern].
3、Start Sewing
① Before the actual sewing, user need confirm the settings of the sewing conditions
again, especially the setting of the speed (Range: 0~9).
② The speed of sewing machine is determined by the speed value and stitch interval. The
speed value will determine the max speed of sewing machine, while the stitch interval will limit
the speed of sewing machine.
[Note]: Do not change the speed value during the sewing, except the condition of pause,
otherwise it may cause influence on the thread-withdrawing condition.
③ Put the sewing material to the appointed position, step the frame switch (black one) to
Operation Instructions 4XX Pattern Sewing Machine (Touch Panel H)
117
lower the frame and step the running switch (grey one) to start the actual sewing. Once the
sewing starts, user will not need to continue stepping on the running switch. When the sewing
machine finishes the work, the frame will go up automatically.
4、Pause
If user wants to stop the machine during the sewing, please press the emergency stop button
on the head (Please refer to the following figure for details). After user presses that key, the
sewing machine will stop at the upper position (default setting) and enter the pause status. For
releasing the pause status, please press that emergency stop button again. Then user can
continue to perform the following operation:
① Step on the running switch to continue the sewing;
② Press Forward Moving/ Backward Moving to change the sewing start position;
③ Step on the frame switch to lift frame;
④ Change the speed value of sewing machine; and/or
⑤ Move the intermediate presser.
4XX Pattern Sewing Machine (Touch Panel H) Operation Instructions
118
5、Method for Mending the Sewing
User can use the pause function to perform the mending sewing. If user presses emergency
stop key in case of thread-breakage, the needle will stop at the upper position. Press backward
moving key to move the frame to the position that is two or three stitches before the
thread-breakage point, finish threading and step the running switch to continue the sewing.
2.2 Instructions on Interface Display Status
2.2.1 Interface 1 (Main Interface P1: Standard Display Status)
[Note] The comparison among Product Counter, Power-on Counter and Accumulation
Counter:
Product Counter is to record the accumulated sewing number. But user
can use to clear the value and restart counting；
Power-on Counter is to count number from 0 after the machine is turned on；
Accumulation Counter is to record the accumulated sewing number, which
can’t be cleared in the current interface.
Operation Instructions 4XX Pattern Sewing Machine (Touch Panel H)
119
2.2.2 Interface 2 (Display Status after Users Press NEXT in Main Interface P1)
2.2.3 Interface 3 (Catalogue Mode in Main Interface P1)
4XX Pattern Sewing Machine (Touch Panel H) Operation Instructions
120
Functions：
No. Function Content
A MENU Function Interface Title
The displayed content is the interface title of the MENU.
When user press the button, the displayed content in the
title bar will become the functional description of the
corresponding key.
B Load Pattern (Load Pattern Data) Load a pattern from memory or U disk for sewing.
C Operation Setting Set the operation parameters
D Test Mode Test the external devices, LCD screen and so on.
E Function Setting Perform the function operations
F Letter Sewing Edition
Perform letter sewing edition。
[Note]: User can close letter sewing edition function
via Parameter “Special” -> “Enable Letter Sewing”.
The figure will disappear when it is deactivated.
G Quit
Quit the current interface, and return to the upper
interface.
H
Data Transformation (File
Transformation Mode)
Transform the data
I Modify Pattern (Modification Mode) Modify the pattern
G Edit Pattern (Pattern Design Mode) Edit the pattern
K Save Pattern (Save Pattern Data) Save the pattern to memory or U disk
2.3 Instructions on Main Interface P1
Operation Instructions 4XX Pattern Sewing Machine (Touch Panel H)
121
Functions：
No. Functions Content
A Pattern Name Display the name of current pattern
B Pattern Number Display the number of the current pattern
C Pattern Shape
Display the shape of the current pattern
[Note]: is the position of origin.
D Speed Adjustment Area Adjust and display the sewing speed of the current pattern
E Pattern Number Hot Key
Display the recently used pattern numbers, at most 40 numbers can be saved.
Pressing the pattern number will activate that pattern for sewing.
[Note]: In combined pattern sewing mode, the displayed content is the
sub-pattern numbers and their number.
F
Hot Key Setting of
Functions
User can set 4 frequently-used functions.
G Enter Main Interface P2 Press it to enter Main Interface P2.
H Move Intermediate Presser
Press the key to move the intermediate presser in the appointed direction.
：Press it to lift the intermediate presser
：Press it to drop the intermediate presser
I Parameter Hot Key
Set parameters: start sewing bar-tacking method/start sewing bar-tacking
stitches/end sewing bar-tacking method/robbin thread alarm stitches
J Panel Lock Lock and unlock the panel.
K Fast Moving Setting Enter the interface for setting fast moving.
L Pattern Information Display Display the shape and details of the current pattern
M Back to Sewing Start Press it to return to sewing start
N Back to Origin Press it to return to origin
O MENU Display the catalogue (refer to [2.2.2 Interface 2])
P
Product Counter and Robin
Thread Counter
Product Counter: to record the accumulated sewing number, but user can use
to clear the value and restart counting;
Robbin Thread Counter:
Q
Pattern Stitch Number
Display Area and Forward/
Backward Moving Keys
Display the stitch number and perform the trial sewing.
R Change Sewing Start Change the position of sewing start.
2.3.1 Pattern Stitch Number Display & Forward/ Backward Moving
Functions：
No. Descriptions
A Display the current frame position and sewing data type.
4XX Pattern Sewing Machine (Touch Panel H) Operation Instructions
122
(Sewing “SEW”, Feed “FEED”, Sub-origin “2HP”, Upper
Stop “USTP”, Down Stop “DSTP”, Thread-trimming
“TRIM”, Feed Speed “FEDS”, Restart “ASRT”, Board
Heavy “HEVI”, Fabric Thick “ATUM”, Jump Sewing
“BAT”, Function 1 “FUN1”~Function 7 “FUN7”, Reverse
Presser Feet “REPF”, End “END”)
B Display the stitch number at current position
C
Display the total stitch number of the current pattern
(Including Feed, Thread-trimming, End, Code, etc.)
D
Display the total sewing stitch number of current pattern
(Excluding Feed, Thread-trimming, End, Code, etc.)
E
Test Pattern (Forward／Backward).:
1. After it returns to origin, X-Y (frame) will move forward
on the pattern when users press the “Upper”. Release the
key to stop moving. Holding the “Down”, the X-Y (frame)
will move backward. Release the key to stop moving.
2. If the frame is at down position and the pattern is right,
user can step the pedal to start sewing.
2.3.2 Speed Adjustment
Functions：
No. Description
A Increase the speed
B Current sewing speed（0~9）
C Reduce the speed
2.3.3 Operation of Pattern Number Hotkey
Operation Instructions 4XX Pattern Sewing Machine (Touch Panel H)
123
Functions：
Example：
As shown in the above figure, 5 pattern numbers are in the hotkey list. The current pattern
number is 600@NEW. If we select pattern No. 001@NEW, the current pattern will be shifted to
pattern No. 001@NEW. The display is shown as below:
No. Description
A
Patten number hotkey (Current pattern: Displayed in white figure on
blue background), select other number to shift the pattern.
B Pattern number display and inquiry key
4XX Pattern Sewing Machine (Touch Panel H) Operation Instructions
124
2.3.4 Pattern Display
Functions：
2.3.5 Sewing Fabric Thickness Setting
The lowest position of the intermediate presser is changeable. If the lowest position of
intermediate presser in the default setting is lower than the thickness of the used fabric, user can
use this function to change it.
[Note]: If users enter this interface when the intermediate presser is at down position,
the system will hint “Lift Intermediate Presser”.
[Note]: After entering the interface for setting the fabric thickness: only when the
intermediate presser goes down, can user set this parameter.
[Note]: The range of this parameter is 0.0~8.0mm。
No. Description
A Pattern Name
B Pattern Number
C Size of Pattern in X Direction
D Size of Pattern in Y Direction
E
Display Total Stitch Number of Pattern (Including Feed, Trimming,
End, Code and so on).
F Origin Correction in X Direction
G Origin Correction in Y Direction
H Quit current interface and return to the previous interface.
I Pattern Display.
Operation Instructions 4XX Pattern Sewing Machine (Touch Panel H)
125
Functions：
2.4 Main Interface P2
No. Description
A Current Height of Intermediate Presser
B Target Height of Intermediate Presser
C
Increase Height
The intermediate presser goes up by 0.2mm at each pressing
D
Decrease Height
The intermediate presser goes down by 0.2mm at each pressing
E Quit the current interface and return to the previous interface.
F
Move needle vertically.
：Needle down
：Needle up
G
Press it to move the intermediate presser in the arrow direction
：Intermediate presser up
：Intermediate presser down
H Save and Quit
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Functions：
No. Functions Content
A Up Counter Enter interface for setting up counter
B Down Counter Enter interface for setting down counter
C Up Counter Value Display the current value/ set value of up counter
D Down Counter Value
Display the current value/ set value of down
counter
E Return Press it to return to Main Interface P1
F
Origin Correction and Jump Stitches
Setting
: valid setting of origin
: invalid setting of origin
: set the number of jump stitches
G MENU Open the catalogue menu
H Winding Check the winding speed and time
I Needle Lift
Move needle vertically.
：Needle up
：Needle down
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2.4.1 Winding Mode
For winding, user has to activate this interface (Press in main interface P2 and the
intermediate presser will go down). Step the frame switch to lower the frame and then step the
running switch to run the sewing machine at the set speed. But the X & Y axis will not move.
When user releases the running switch, the sewing machine will stop at the upper stop position.
[Note]: The winding action is determined by the parameter “Winding” set in the Operation
Setting Mode. (Please refer to [2.7.6 Parameter List])
Functions：
No. Description
A
Set Speed of Winding
[Note]: Determined by Parameter “Winding” -> “Winding Speed Setting”
B Actual Speed of Winding
C
Winding Operation Method
[Note]: Determined by Parameter “Winding” -> “Winding Stop Method”.
D
Set Time of Timing Winding
[Note]: Determined by Parameter “Winding” -> “Timing Stop of Winding”
E
If the operation method of winding is the timing winding, this place will display
the time leftover.
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2.4.2 Up Counter
In main interface P2, press to Enter the interface for setting the up counter.
[Note]: The counting method of the up/down counter is determined by the parameter
“Counter” set in Operation Setting Mode (Please refer to [2.7.6 Parameter List]).
Functions：
[Note]: The setting of the down counter is the same as that of the up counter, and the only
difference is the icon indicating the effective status of the down counter ( ).
No. Content
A
Shift the input between the set value and the current value (The button in
shadow is the selected one).
B
Up Counter Switch (This button will be effective when it is in blue
background).
C Quit counter setting mode and return to previous interface.
D Clear current value.
E
Display the set value and current value (User can input the value in the
dotted frame)
F Clear the value inputted currently
G Number keyboard, used to input set value and current value
H Confirm the setting
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2.5 Load Pattern
Functions：
No. Functions Content
A Page Display current page number/ total page number
B Pattern List
Display the list of the saved pattern (Both number and name
will be displayed).
[Note 1]: If user selects pattern in VDT format, system will
ask user to transform the pattern format.
[Note 2]: If the stitch number of the selected pattern is over
range or the data is damaged, the system will hint that the
pattern is unable to be selected.
C Memory / U Disk Object Display
：Memory Pattern List.
：U Disk Pattern List
[Note]: The default setting is to load pattern from memory
D Free Memory Display the total number of the patterns saved in memory
E Direct Loading Input the pattern number to load that pattern directly.
F Delete Pattern
Delete the selected pattern.
[Note]: The currently sewing pattern cannot be deleted.
G Sequencing
Sequence the patterns according to their modification time or
number.
H Return to Main Interface Return to main interface directly
I Pattern Display Same as this function key in main interface P1.
J Select Memory/ U Disk Load pattern from memory or U disk
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：Activate the Memory Load Mode: At this moment, user
cannot load pattern from U disk.
：Deactivate the Memory Load Mode: At this moment, user
can load pattern from U disk.
：Activate the U Disk Load Mode: At this moment, user can
not load pattern from memory.
：Deactivate the U Disk Load Mode: At this moment, user
can load pattern from memory.
：Shift between U Disk and Memory
K
Jump to Patterns of Non-standard
Formats
Load patterns of other standard formats than the nsp format
Page Page up and down to look up interface
L Enter
Confirm the operation. After the operation, the sewing pattern
will turn to the newly selected pattern.
Operation Instructions：
Open the Interface to Load Pattern
In main interface P1 (or P2), press to activate the catalogue mode, and then press
.
[Note]: If the moving frame is not at the origin, the system will be unable to load
pattern. Therefore, please perform the operation for returning to origin first.
2、Select the Object for Loading (Memory/ U Disk)
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The default setting in this interface is the Memory Load Mode (you can see at the
upper left of the screen). You can press to shift to U Disk Load Mode, which is shown at
below:
[Note]: If user performs the above operation without inserting the U disk, the system will
display “U Disk Is Pulled Out”.
[Note]: If user inserts the U disk in the current interface, the system will need 5 seconds to
identify the U disk. After the identification, user can press to enter the U Disk Load
Mode. As long as the U disk is not pulled out, the system will not need to identify the U disk
again when user enters the U Disk Load Mode again.
3、Select and Confirm Pattern Number
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Select the pattern number for sewing and then press . After the selection, the system
will return to the main interface directly.
[Note]: If the pattern with the same number exists in the memory when user loads pattern
from U disk, the system will display “Replace Pattern in Memory?”. At this moment, user need
follow the given instructions.
4、Other Operations
If there are many patterns, user can use for page turning and press to
view the pattern list more directly. If user knows the pattern number, he can use to load
the pattern directly.
2.5.1 Direct Load Mode
1、Select Direct Load Mode
Press in pattern loading interface to enter the Direct Load Mode.
[Note]: To load pattern by directly inputting the pattern number is limited to the
memory load mode.
2、Input the First Number
(E.g. Load pattern No.012)
① Input “1”.
② The patterns saved in the memory whose first number is 1 will be displayed on the
bottom keyboard as below:
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3、Input the Second Number
① Then input “2”.
② The patterns saved in the memory whose number begin with “12” will be displayed on
the keyboard at the bottom of the interface.
③ Press to clear the inputted number and re-input them.
④ At this moment, press to activate the pattern and then the system
will return to the main interface and display the selected pattern.
⑤ Shift to Chinese input method, and user can use Chinese to look up patterns.
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2.5.2 Free Memory
In the interface for loading pattern, user can press to check the usage condition of the
memory.
2.5.3 Delete Pattern
User can press to delete a pattern. At this moment, the system will display “Delete
Pattern from Memory?” (If the system is at U Disk Load Mode, the system will display “Delete
the Selected File?”.). User need follow the given instructions, but the pattern being sewn cannot
be deleted.
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2.5.4 Supported Data Format
At present, the supported formats by the system are: NSP format, B format, BA format,
VDT format, EMB format, DST format, DSB format, DSZ format, PLT format and DXF format.
2.5.5 Display Style of Pattern List
Press “LCD” -> “Display Style of Pattern Selection” to shift the display style of the pattern
loading interface.
Set that parameter at “Display Pattern Shape” and return to the pattern load interface to
view the patterns used.
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[Note]: Only can the used patterns be displayed in the pattern shape list.
[Note]: User can set it at “Function Setting” -> “Display Setting Mode”.
2.6 Save Pattern
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Function：
No. Functions Content
A Input Pattern Name Display the pattern name
B Input Pattern Number Display the pattern number
C, D,
F, I
Same as Pattern Load
Interface
Refer to the descriptions in Pattern Load Interface
E Keyboard Input name or number
H
Keep Pattern with
Same Number
: select to keep the pattern with the same
number
: not to keep the pattern with the same number
G Clear All Characters Press it to clear all the inputted characters
Operation Instructions：
1、Enter Pattern Load Interface
In main interface P1 (or P2), press to activate the catalogue mode, and then press
.
[Note]: If the moving frame is not at the origin, the system will be unable to save
pattern. Therefore, please perform the operation for returning to origin first.
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2、Set Name and Number
The default setting in this interface is the Memory Save Mode (you can see at the
upper left of the screen). You can press to shift to U Disk Save Mode.
Press or to input
the name or number.
Pressing is to delete the first character at the left of the cursor, while pressing
is to clear all the characters.
If user need shift between capital and small letters, please press .
[Note]: User can decide the number for a pattern before saving; the filename of a
pattern consists of “Pattern Name” + “@Pattern Number” + “Format Type.nsp”.
3、Save Pattern
After the input, press to return to the main interface directly
[Note]: If the memory contains the pattern with the number same to that of the
inputted one, the system will display “Replace Pattern in Memory?” Press to cancel
the replacement; press to perform the replacement.
2.7 Operation Setting
It is to set each parameter. For the description of each parameter, please refer to [2.7.6
Parameter List].
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2.7.1 Setting Method
1、Enter Operation Setting:
In main interface P1 (or P2), press
to activate the catalogue mode,
and then press .
2、Interfaces at Setting Mode
After entering the operation setting interface, user can use to turn the pages
for selecting parameters.
3、Example ：
① Mode Selection
Select the parameter for setting to
activate the “Internal Parameter Setting
Interface”. Here, we press “Frame”
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② Internal Parameter Setting Interface
Select the parameter for setting to
activate the “interface for changing the set
value”. (We press “POP” here.)
③ Change Set Value of Parameter
Press parameter to change the set
value (here, we press “ILR”). Then, press
to confirm it.
[Note]: Pressing is to display the
descriptions of that parameter and its
value.
④ Check the Changed Parameter Set
Value
Return to the “Internal Parameter
Setting Interface”, where user can check the
set value after change. Press to quit.
⑤ Return to Mode Selection Interface
Return to “Mode Selection” interface.
Because the set value is changed, the
button “Modified” is displayed.
For returning to main interface P1 (or
P2), please press .
For checking the modified content,
please press the “Modified” key.
