Commercial vehicle

Commercial vehicle solutions

Table of contents

owerconversion

Power converters 5
Series 12000DC converter. 6
Series 12040DCconverter. /
Series 21000 DC converter.. .8
Trail charger series. 12
Batteryequalizers 13
Series 12000 battery equalizer. 14
Series 12040E10 battery equalize.. .15
Series 21030battery equalizer.. .16
Series 21000 battery equalizer . 17
True sinewaveinverter. .18
DC Current sensor. 19
Battery separators .20
Interconnect controller. 21
Battery isolators. .22
Low voltage disconnects.. ..24
Battery disconnect switch. .25
Solid state flashers .26
Daytime running light (DRL) controls. .27

owerdistribution 28

Vehicle electricalcenter(VEC)series. 29
Series 31000-VEC .30
Series 31s-ssVEC. .32
Series 31m-mVEC... .33
Series 32000 -DVEC. .35
Series 32s-ssDVEC .37
VEC Connector. ..39
2.8\mathsf{mm} Blade plug-in electrical components . 41
VEC Optional components .42
Series 15300 - RTMR. .43
Series 15310 -60-position RTMR ..45
Series 15400-RFRM. .47
PDM-AMl sealed bolt-infuse holderfor multipleAMIfuses. .49
Series LMG. .52
Series LMI ...54
Series 15700- RTA ..56
Series 15600 .58
Series 37700-PFM/PRM. 60

Commercial vehicle solutions

Table of contents

HMG Fuse holder. .63
FMG Fuse holder.. .64
Series CFH .66
Inline fuse holders. .68
Stud type junction blocks. 70
GB3000 Series .74

ircuit protection. 75

MINI Blade fuses. 76
Series 21X .78
ATC?Blade fuses. ..80
easylDTM.. .82
Series 22X. .84
Series 227. .86
MAXI Blade fuses.. ..88
Series 19X. ..90
Fuse/circuitbreakerinsertion/extraction tool. ..92
Series 32013. .92
Series 12X ...93
Series 25x Mid-Range circuit breakers. ..95
Series18XHi-Amp circuitbreaker. .98
Temperaturederating/Timecurrentcurves. .99
Series 187 Marine rated circuit breaker (MRCB). .100
AMI Series. 102
AMG Series. 104
Marinerated batteryfuse.. 107

Virelessmobilemachinecontrols. 111

Eaton wireless products. 11: Mobile machine control . 11:

'ehicle controls 116

Electronic products... .117
Dimmers and wipers.. .230
Pushbuttons. 236

Commercial vehicle solutions

Power conversion

Power conversion

Conversion, conditioning, balanacing and battery charging

Eaton's power conversion solutions provide standard and custom products for a wide range of DC to DC conversion, battery equalizer and DC to AC inverter requirements. Exceeding the most stringent performance requirements of military, commercial vehicle, agriculture and construction applications, Eaton provides rugged products that maximize vehicle productivity and useful life.

Commercial vehicle solutions

Power conversion

Power converters

Eaton standard product and custom developed DC-DC converters provide regulated power directly to accessory or main loads.Eaton DC-DC converters produce 24V power from a 12V source and 12V power from a 24V, 48V and 72V sources.

Features&benefits

Operating with a typical efficiency of 94% ,EatonDC-DC converters are optimally ruggedized for transportation applications including state of the art vibration, emissions and abnormal use features,such as reverse polarity protection.

Options

EatonDC-DC converters are designed to meet specific customer requirements including,SAE,ISO,Emark,CE and military standards,as well as application specific environmentalrequirements.

Standards&certifications

RoHS, EMI/EMC Compliance

Commercial vehicle solutions

Power conversion

Series12000 DC converter

12010C10

Eaton's 12010SeriesDCConverterprovides10A of regulated 24Vpower from a12V input.Allowing 24V loads tobe powered from a 12V electrical system.

Features&benefits

Easilyimplemented intoasystem providing 24V power
Allowsuseof 24Velectrical components ina12Velectricalsystem providing greatersystemflexibility
·Clean output power able to power sensitiveloadsincludingradios and controllers
Provenreliabilitywithover500,000 fielded units

Keydifferentiators

·Sealedinput and outputconnectors
·Switched and un-switched outputs
· IP67 Sealing
· EMC performance
·Operation to 85C
·RoHS Compliant
·Output short circuit protection
·Over temperature protection
·Lowstandbypowerdraw
·Series 12000 DC Converter
·12010C10

Options

·Deutsch mating connectors
·10A to 55A models available
·Powder coated housing
·Battery Equalizerwith output voltage of twice the input voltage

Standards&certifications

SAE J1455,J1113, CISPR 25, E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series 12040 DC converter

Eaton's 12040 Series DC Converter provides 24V power in a 12V system,which requires 24V power.The 12040 Series DC Converter provides an output current of 40 amps,hasanenableturningontheconverterand isIP67sealed.

Features&benefits

Easily implemented into a system providing24Vpowerfroma12V input allowing use of 12V and 24V componentsonavehicle
Allowsuse of 24V electrical components in a 12V electrical system providing greater systemflexibility
·With a low standby current of 0.7\mathsf{m A} power is not used by the DC Converter whenitis notrequired. Clean output power able to power sensitiveloadsincludingradios andcontrollers
Provenreliabilitywithover200,000 fielded units

Keydifferentiators

· IP67 Sealing
· EMC performance
·Operation to 85C
· Output short circuit protection
·Over temperature protection
·Low standby power draw
·Ignition enable
·Terminal cover
·Powder coated housing

Options

·10Ato55Amodelsavailable ·Output voltage offset toincrease the output voltage ·Battery Equalizer with output voltage of twice theinput voltage

Standards&certifications

SAEJ1455,J1113,CISPR 25, E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series21000 DC converter

21005C10,21008C10,21010C10,21012C10

The 21000 series of DC converters provide regulated 12V power from a 24V input. Featuring sealed connectors and anIP67 sealed housing,the 21000 series of DC convertersprovide dependablepowerin the most challenging environments. Available with output currents of5A,8A,10A,or12A,the21000 series ofDC convertersissizedtomeetyourpowerrequirements.

Features&benefits

·Easily implemented into a system providing 12Vpower
·Allowsuseof12Velectrical components ina 24Velectrical system providinggreatersystemflexibility
Clean outputpowerforsensitiveloads includingradiosandcontrollers
·Provenreliabilitywithover500,000 fielded units

Keydifferentiators

·Sealedinputandoutputconnectors
·Switched and un-switched outputs
·Full output current up to 85C
· IP67 Sealing
· ISO EMC performance
·Continuous operation up to 85C
·RoHS Compliant
·Output short circuit protection
·5A,8A, 10A and 12A in same package size

Options

·Deutsch mating connectors ·5Ato12Amodelsavailable

Standards&certifications

SAEJ1455,J1113,CISPR 25, E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series 21000 DC converter

21015C10,21020C10

The 21000 series of DC converters provideregulated12V powerfrom a 24Vinput. Featuring sealed connectors and anIP67 sealed housing,the 21000 series of DC convertersprovidedependablepowerinthemostchallenging environments. Available with output currents of 15Aor20A,the21000 seriesofDCconverters is sized to meet your power requirements.

Features&benefits

·Easily implemented into a system providing 12V power
·Allowsuseof12Velectrical componentsina24Velectricalsystem providing greater system flexibility
Clean output power for sensitive loads includingradiosandcontrollers
·Provenreliabilitywith over500,000 fielded units

Keydifferentiators

·Sealed input and outputconnectors
·Switched and un-switched outputs
· IP67 Sealing
·ISO EMC performance
·Continuous operation up to 85C
·RoHS Compliant
·Output short circuit protection
· 15A and 20A in same package size

Options

·Deutschmating connectors ·15A to 20A models available

Standards&Certifications

SAE J1455,J1113, CISPR 25, E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series21000 DC converter 21030C10

The 21030C10DCconverterprovidesregulated12Vpowerfrom a24Vinput. Featuring sealed connectors and an IP67sealed housing,the 21030C10 DC converterprovidesdependablepowerin themost challenging environments.

Features&benefits

·Easily implemented into a system providing 12V power
·Allows use of 12V electrical components in a 24Velectrical system providinggreatersystemflexibility
·Clean output power for sensitive loads includingradiosandcontrollers
·Proven reliability with millions of operating hours

Keydifferentiators

·Sealed input and output connectors
·Switched and un-switched outputs
·Full output current up to 85C
· IP67 Sealing
· ISO EMC performance
·Operation to 85C
·RoHS Compliant

Options

· Powder coated housing ·Battery Equalizer with output voltage of % the input voltage ·Deutsch mating connectors

Standards&Certifications

SAEJ1455,J1113,CISPR 25, E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series 21000 DC converter

21060C00,21080C00,21100C00

The 21000 series of DC converters provide up to100A of 12V power from a 24V input. Providing a fixed output voltage of 13.5\mathsf{V}, the 21000 series of DC converters provide clean andreliablepowerforhighcurrent12Vloads.

Features&benefits

Easilyimplementedintoasystem providing12Vpower
Allowsuseof12Velectrical componentsina24Velectricalsystem providinggreatersystemflexibility
·Leverageincreasedpowerof a 24V starting and charging system withouthavingtomigrate all components to 24V.
·Proven reliability with over 200,000 fielded units

Keydifferentiators

· IP67 Sealing
·Up to 100A DC Converter
·MIL 461EMCperformance
·Operation to 85C
·Over temperature protection with reduced output current

Options

·60A,80Aor100Amodelsavailable
·Snap onterminalcover
·Terminal barriers
·Color coded terminal labels
·RoHS

Standards&certifications

SAE J1455,J1113, CISPR 25,E mark

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Trail charger series

The Eaton Trail Charger DC/DC battery chargers allow operators to charge aremote battery bank at a temperature compensated voltage.This technologyeliminates voltage loss due to long wire lengths and automatically adjusts for temperature extremes. The Trail Charger charges lift gate and otherbatteries at the voltage needed,working to keepbatteries charged and readyforyour next lift.The Trail Charger smart reduce mode also eliminates the need for additional cables.

Features&benefits

Compensates for voltage drop optimizingbattery charge
Temperaturecompensationprovides optimal chargevoltage
·Low standby currentreduces drain on the vehicle
·Smartreduce mode circuitry ensuresnointerferencewithvehicle ABS systems

Keydifferentiators

·IP 67 sealed units provide flexibility inmountinglocations
· Temperature compensated charging withoutexternal sensors
·Trouble free operation with ABS systems
·Charge batteries through existing 7-way connector or dedicated single poleordoublepoleconnectors
·Proven field reliability
· LED indicator with diagnostics

Options

·10A&20Amodels available ·Reduce feature limits output current ·LED and diagnostics output

Standards&certifications

EatonDC-DCtrailchargeraredesigned tomeetspecificcustomerrequirements including,SAE,ISO,E mark,CE and militarystandards,aswellas application specificenvironmentalrequirements and IP67 certification.

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Battery equalizers

Eaton standard product and custom developed battery equalizers maintain battery balance invehicle applications with multiple voltages and high peak load demand. Eatonbattery equalizersproduce10A to 100Aoutputs to equalize 12V and 24V systems.

Features&benefits

Operating with a typical efficiency of 94% ,Eatonbattery equalizers are optimallyruggedizedfortransportation applications including state of the art vibration,emissions and abnormal usefeatures，suchasreversepolarity protection.Provides robust fail safe operationfordualvoltagesystems.

Options

Eaton battery equalizers are designed to meetspecificcustomerrequirements including,SAE,ISO,Emark,CE and military standards, as well as application specificenvironmentalrequirements.

Standards&certifications

RoHS,EMI/EMC Compliance

Commercial vehicle solutions

Power conversion

Series 12000 battery equalizer

12010E10

The12010E10battery equalizer provides 10A of 24V powerfrom a12V input, allowing 24V loads to be powered from a 12V electrical system.Efficiently convert electrical power from one voltagelevel to another. Used inbatterybalancing applications, the 12010E10 provides an output of twice the input voltage keeping batteries charged andbalanced.

Features&benefits

·Easilyimplemented into a system providing24Vpowerfrom a12V input allowing use of 12V and 24V components
·Allowsuseof 24Velectrical components in a 12V electrical system providinggreatersystemflexibility
·Clean output power able to power sensitiveloadsincludingradios and controllers
·Provenreliabilitywithover 25years field experience

Keydifferentiators

·Sealed input and output connectors
·Un-switched output
·IP67 Sealing
· EMC performance
·Operation to 85C
·RoHS Compliant
·Output short circuit protection
·Over temperature protection
· Low standby power draw

Options

·Deutsch mating connectors ·Powder coated housing ·DC converter with fixed output voltage

Standards&certifications

SAEJ1455,J1113,CISPR25， E mark,RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series12040E10battery equalizer

Eaton's 12040E10 Battery Equalizer provides 24V power and maintains battery balance in a 12V system, which requires 24V power.The 12040E10 Battery Equalizer has an output current of 40 amps,has a switched output with offset output and is IP67 sealed.

Features&benefits

Easily implemented into a system providing 24Vpowerfrom a12V input allowing use of 12Vand 24V componentsona vehicle
·Allowsuseof 24Velectrical components in a 12V electrical system providing greater system flexibility
·Leverageincreasedpowerof a 24V starting and charging system without having to migrate all components to 24V.
·Clean output power able to power sensitiveloadsincludingradios and controllers
·Provenreliabilitywithover200,000 fielded units

Keydifferentiators

· IP67 Sealing
· EMC performance
·Operation to 85C
·Output short circuit protection
·Over temperature protection
·Low standby power draw

Options

·10A to55Amodels available ·Output voltage offset to increase the output voltage ·DC converter with fixed output voltage

Standards&certifications

SAE J1455,J1113,CISPR 25, E mark, RoHS

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series21030battery equalizer

21030E10

The 21030E10 battery equalizer maintains the balance of a 24V series battery pack, allowinglarge 12V loads tobe powered from the12V centertap and providing 30A of output current to maintainbatterybalance.The 21030E10battery equalizer allows the inrush current of 12Vloads to be supported by thebatteries while maintaining battery balance.The 21030E10 reduces overall system cost and improves system reliability.

Features&benefits

·Easily implemented into a systemproviding12Vpower with system redundancy reducing vehicle downtime
·Allowsuseof12Velectrical components in a 24V electrical system providing greater systemflexibility
Leverageincreasedpowerof a 24V starting and charging system without having to migrate all components to 24V.
·Proven reliability with more than a billion fielded hours

Keydifferentiators

·Sealed input and output connector
·Full output current up to 85C
· IP67 Sealing
·Voltage regulation of +1-0.1\vee
· ISO EMC performance
·Operation to 85C
·RoHS Compliant

·Powder coated housing ·DC converter with fixed output voltage ·Deutsch mating connector

SAE J1455,J1113,CISPR 25, E mark, RoHS

Standards&certifications

Options

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Series 21000 battery equalizer

21060E00,21080E00,21100E00

The 21000 series of battery equalizers maintain the balance of a 24V series battery pack, allowing large 12V loads to be powered from the 12V center tap and providing 60A, 80A or 100A of output current to maintain battery balance.The 21000 series ofbatteryequalizers allow theinrush current of 12Vloadstobe supported by the batteries while maintaining battery balance.The 21000 series reduces overall system costandimprovessystemreliability.

Features&benefits

·Easilyimplementedintoasystem providing12Vpower
·Allowsuseof12Velectrical componentsina24Velectricalsystem providinggreatersystemflexibility
·Leverageincreasedpower of a 24Vstarting and charging system withouthaving tomigrate all components to 24V.
·Proven reliability with over 200,000 fielded units

Keydifferentiators

· IP67 Sealing
·Up to100A DC current
·MIL 461 EMC performance
·Operation to 85C
·Over temperature protection with reduced output current

Options

·60A,80Aor100A
·Snaponterminalcover
Terminalbarriers
·Colorcoded terminal labels
·RoHS
·DC converter with fixed output voltage

Standards&certifications

SAE J1455,J1113,CISPR 25,E mark

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

True sine wave inverter

TheEatonTrue SineWave Inverter provides clean,reliable ACpowerina commercial truck application.Featuring aTrueSineWave output,theInverteris designed and tested tomeetSAEenvironmental andEMCStandards.

Whenshorepoweris available,theinverter automatically switchesDCpowerto AC utility power, minimizing battery discharge and eliminating the need for external switching. Combined with an optional 40A internal battery charger, the Eaton True Sine Wave Inverter creates a complete vehicleACpower solution.

Keydifferentiators

Truesinewavequalitytosafelypower all AC appliances
. <87% typical efficiency under all load conditions and temperatures
·AC pass through feature with 12V 40A smartbatterychargeroption
·Ground Fault Circuit Interrupt (GFCI) protection
IntegratedACtransient,overand undervoltageprotection
IntegratedDCoverandunder voltageprojection
·Over temperature protection

User configurable charger current, battery type, low voltage disconnect and alarms

Standards&certifications

·US 458Listed
·CSA C22.2,No.107.1
·SAEJ1113,SAEJ1114,SAEJ1455and MIL-STD-202Gstandardtested

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

DC Current sensor

EatonDC Current Sensors are a series of Hall-effect sensors used to measure the currentflowinawire.

Features&benefits

Eaton DC Current Sensors are optimally ruggedizedfortransportationapplications withoutstandingenvironmental performance characteristics.

Options

Eaton DC Current Sensors provide instrumentationreadysingle endedoutputsandbi-polarcurrent measurementfunctionality.

Dimensions in inches (mm)

Commercial vehicle solutions

Power conversion

Battery separators

Eaton's battery separators manage multiple battery banks by combining all batteries during charging cycles ad separating primary and auxiliary batteries during discharge cycles.

Features&benefits

·Designed for use in multi-battery applications as a solenoid priority system
·Allows multiplebatteries tobe chargedfromonechargingsource
·Prioritized charging, charges primary battery and then remaining batteries
·Uni-directional: charge two batteries from two sources
·Interconnect/controller: can be used asa uni-directionalseparator, orlowvoltage disconnect(LVD), wherethesolenoidopenswhen battery voltage drops too low, or an isolator/interconnect,whichprovides isolated charging of two batteries from onesource
·Isolates batteries when fully charged

Protection circuitry absorbs coil generatedvoltage spikes ·Prevents charging system overload ·Startassistfeatureparallelsbatteries for added power during start ·Universally suited for mounting on towvehicles

Options

The battery separator has a built in "jump start"feature option.Connect thestartsignal tothestartinputandthe battery separator will parallel the primary andauxiliarybatterieswhenthestarter motor is cranked, but only if the auxiliary battery has sufficient voltage to assist with the start. The battery separator providesalampdriveroutputif the operator wants toknow when the jump start feature is functioning.

Dimensions in inches (mm)

Note: 200A model shown

Commercial vehicle solutions

Power conversion

Interconnectcontroller

Eaton'sInterconnectControllersaregeneraluseinterconnectdevicesthatoperateinfourmodes depending onuser definedsettings.Thesemodesincludeunidirectional battery separator, bidirectional batteryseparator,lowvoltage disconnect and isolator/interconnectmode.

Features&benefits

Eaton Interconnect Controllers are optimally ruggedized for transportation applications with outstanding environmentalperformance characteristics.

Batterymanagement

Dimensions in inches (mm)

Eaton's Interconnect Controllers providereliablebatterymanagement functionalitybasedonsettablelow voltage disconnectvalues,engine lock out inputs and toggle switch inputs.The high value results include: fewer jump starts,longer battery life and 100% control with the push of a button.

Options

Eaton's Interconnect Controllers provide the same value as standalone battery separators and lowvoltage disconnect deviceswiththeaddedadvantageof exceptional configuration flexibility.

Commercial vehicle solutions

Power conversion

Battery isolators

Eaton Battery Isolators are diode based products that allow a single alternator to chargemultiplebatterybankswhilecompletelyisolating thebatterybanks. Single ormultiple alternator options are available for one,two or three battery banks

Standard or Schottky diode options are available.

Features&benefits

Simple andsafe tooperatewith the engineeredsafetymarginsrequiredforhigh powervehicleapplicationsrangingfrom6Vto48Vand25Ato350A.

Options

Eaton's Battery Isolator options include single and dual inputs and single, dual and triple output configurations. Specific configuration options for numerous OEM (Ford, Chrysler,Toyota,Honda,etc) applications.

Commercial vehicle solutions

Power conversion

Typical Combiner Application

Typical Isolator Application

Commercial vehicle solutions

Power conversion

Low voltage disconnects

The Low Voltage Disconnect (LVD) Series is a 100% solid state electronic or electromechanical protectionmodulewhich disconnectspredetermined auxiliary loads from the starting battery bank to assure enoughpower is left in thebatteries for starting.The unit is capable of directly powering loads of up to 100A continuous draw.

The LVD continually senses and monitors battery voltage.During normal operation when the battery is sufficiently charged, the LVD connects the loads.Once the batteryvoltage reaches the shut off set point,the auxiliary loads are automatically disconnected from the battery(s) preventing further battery drain.

Features&benefits

Automaticallydisconnectsnon-critical loadsfrom thebattery(ies)toprevent excessivebatterydischarge
·Automaticallyreconnects loads ifvehicleis started or batteryisrecharged
·Manual override for connecting or disconnectingduringemergencies
·Selectablepre-setmodelsavailable ranging from9.0Vto12.8V
·Audible or visual alarm output activates1minutebeforedisconnect
· 100% Solid-State logic and switching circuitry onmostmodels
·Fully protected
· Low standby current

Key differentiators

Lowcurrentdrawwhendisconnected, reducingunwantedpowerdrainonthe batteries.Manycompetitiveproducts userelays thatrequirethe contacts be energized toremain open and disconnect theloads.
·100A continuous solid state switch eliminates the wear and voltage spikes of relays
·Ability to control up to 2 external relays for higher current switching, disconnecting at a higher voltage than the primary output for load shedding.
· CAN switching and diagnostics

Options

·Disconnect voltage set point ·CAN diagnostics and control ·Relay control for secondary circuits ·20A electromechanical version w/floating contacts

Standards&certifications

CEMarkandEMarkfor Selected Models

Commercial vehicle solutions

Power conversion

Battery disconnect switch Series15250

Specifications

·Battery disconnect switch
·Applications: A non-fused current interruptdisconnectdesignedfor openingthecircuitbetweenabattery andthecompleteelectrical loadof a battery-powered system.
·Rating:400A continuous,.50Vac/ VDC. Vehicle cranking and max. surge currents to2000A (based on 20% duty cycle with ON times of 5 seconds max.). TemperatureRating: -40°\mathsf{F} (-40°\mathsf{C}) to 150°F (65°\mathsf{C}) ：
·Termination:1/2-13 Copper alloy stud.
·TorqueRating:420in-Ibs (47.5N ·m) max.
·MountingTorqueRating: withmounting brackets:48in-lbs (5.4\mathsf{N}\bullet\mathsf{m}) max; without mounting brackets:10 in-lbs (1.1N\bullet\mathsf{m}) max

Options

·Handles:Three handle styles available
·Other:Lubricant-filled bodywith silicone sealant
·Additional current ratings and configurations available

Dimensions in inches (mm)

Orderinginformation

Commercial vehicle solutions

Power conversion

Solid state flashers

Eaton offers a wide variety of fully solid-state 24V and 12V flashers for heavy-duty, off-highway,truck and commercial applications.Eaton flashers have been designed, tested and manufactured to outperform otherflashersonthe market.Independent testing,along with extended use of these flashers in the harshest environments, has proven the durability and reliability of Eaton's flashers to be unsurpassed. This 100% solid-state series offlasherswill surpass thetoughestOEMandSAE specifications and provide afullyfeatured and fully protected dependable operation.

Moreflashforless

The1421Flasheris a smaller, lighter, 100% solidstatetwo-wireturnsignalflasher with less footprint than its predecessor.The turn signal indicators connected to the unit willflash on and off at arate and duty cycle controlled by the unit.The rate and duty cycleareindependent of the number and type of turn signal indicators.The flasher can operate any number of both incandescent and LEDbased turn signal indicators as long as the load current does not exceed 25A and the load is greater than the minimum load requirements.

Truck,bus&commercial

Used by many of the world's leading truck and chassis manufacturers,this series ofproductsprovides oneof theindustry's mostreliableand dependableflasher operations.Independent life cycle testing failed tofind a failure before the test was terminated at over 42 million flashes. Is it any wonder that both OEMs and fleets are using thesetoprovide dependableflasher operation andpeaceof mind?

Heavy-duty off-highway

eaton supplies the world'sleading manufacturesof heavy-duty equipment with the industry's most durable and reliable flashers. Capable of connecting to either 12V or 24V systems, these 100% solid-state units are shock and vibration resistant.

Commercial vehicle solutions

Power conversion

Daytime running light (DRL) controls

The Eaton Daytime Running Light (DRL) Controls offer simple installation and are readily adataptableto electrical systems that automaticallyturn onlow-beamhead lamps or DRL lamps at a reduced voltage to significantly enhance vehicle safety. Safe protected against common failure modes,including loss of ground, overcurrent and short-circuit conditions,theEatonDRLControls arereliable andnotaffectedbyradioorelectromagneticinterference.

Eaton DRL Controls adapt to existing systems in order to operate headlamps in the low-beam circuit at reduced power while vehicle is in operation.The Eaton DRL Controls series automatically activate when the ignition is turned on, however parking brake release or othermethods of activation are also possible.

Designfeatures

· 100% solid-state
·Environmentally splashproof or sealed depending on model
·Reduced power operation, thus minimizing early lamp failure and electrical load ·Lowfailurepossibilityreducesvehicledownpossibility
·Superior provision of Daytime Running Light Controls complies with CMVSS-108; CAN/CSA \v{x}= D603-88,Type2;FMVSS-108
·Designed per SAE J1211,J1455

Commercial vehicle solutions

Power distribution

Power distribution

Flexible, rugged, custom solutions

Eaton's off-the shelf and customdesignedpowerdistributionproductsprovide andprotectvehiclepower distribunninghltrintwistbuinmdualu junctinlockurodutangeofersmltlxingaabilitieighwerratinnitnprottn optionsandflexibleconfigurationswithruggedandserviceableagencycompliantdesignswithaangef sealingoptionsup toIP6K9K.

Commercial vehicle solutions

Power distribution

Vehicle electrical center(VEC)series

Eaton Vehicle Electrical Centers (VECs) are power distribution centers capable of high power density and water&dustingressprotectionwith theflexibilityto customize per customer wiring schematic.Widely used in the transportation industry,they use patented configurable3Dmatrixtechnologies that canbe easilymodified to accommodate changes to an electrical system.The product requires no tooling chargesforimplementation.

Features&benefits

The VECproductseries isbased upon 2.8\mathsf{mm} wide terminal technology (mini-component footprint).

Power density: Using patented Eaton VEC‘power grid’technology,ideal for high current circuits networking electronics.EachVECisrated at200-300 Amps, with individual outputs rated up to30A,and amaximum of 64outputs possiblewith theDualVehicleElectrical Center(DVEC).Both 12&24volt systems are supported.

Rugged:Water-resistant tohigh pressure spraying (IP66).The ssVEC lineofproductsis designed and manufactured withrobustfeatures such as a heavy-dutyhousing,silicon andGortexseals,andprotective conformalcoated electronics,to operate in demanding vehicle environments suchasthosefoundinconstruction, agriculture,heavy truck,bus,RV,marine andspecialtyvehiclemarkets.

Flexible:TheVECproductseries isoffered invariousstandard and customizedversions,withcustom versions being configured to OEM wiringrequirements.TheVEC accepts relays,fuses,circuit breakers,resistors, diodes & transorbs,serviceable designs, ignitionprotectedoptions and agency compliancebased on the industry standard 2.8\mathsf{mm} footprint

Options

·Mounting: compression limiters on mounting feet
·Labeling to customer specifications
·Customized circuit layouts,standard and custom CAN messages
·Cover marking:laser etching inside, outside orboth
·Wire terminal-AptivMetri-pak280 Series(tanged ortangless)\*
·Internalsparefuseholderandsocket for fuse extraction tool

Standards&certifications

·IngressProtection-IP65orIP66

Note:

\*Not sold by Eaton

Images shown withblue and yellow mating connectors attached.
Connectors not included.

Commercial vehicle solutions

Power distribution

Series31000-VEC

Singlevehicleelectricalcenter

The 31000 series VEC is capable of operating invarious environments such as those with highvibration and moisture(compliant withIP65 standards).TheVEC provides efficient and compact power distributionforOEMs with demanding applicationsinthe transportation industry including construction,agriculture,heavy trucks,bus,marine and specialty vehicles. As with allVECs,the single VEC uses the patented Eaton'power grid'technology easily configuredtoaccommodatevariousOEMwiringrequirements.

Images shown with blue, green,black and gray mating connectors attached.
Connectors not included.

Features&benefits

Eaton VECs all feature a unique color-codedandkeyedconnector system,and acceptsplug-infuses, relays,circuit breakers,resistors,diodes and transorbs, based on the industry standard 2.8\mathsf{mm} footprint.

Options

·Cover:Soliddomedcoverwithgasket
·Cover marking:Optional laser etching inside,outside,orboth
·Mounting:Externalfeet with mountingholesorinternal mounting holes
·Components:Fuse,breaker,relay, resistor,diodeand transorbinstallation to be specified by customer
·Sealed option available(ssVEC)

Specifications

Capacity

Maximumtorquerating

Termination

·200A maximum rating ·30Aperoutput8relays/8fuses ·Maximum of 32fuses or various combinations thereof (unique design configurations mayberequired)

Materials

·Housing and connector cavities: UL 94 V-0 rated Thermoplastic ·Internal power grid: tin-plated copper ·Stud input covers: silicone

Operating temperature

· -40°F （ -40°\mathsf{C}) to 221°F 105°\mathsf{C})

Ingressprotection

IP55withventedcover(IP65with sealedcoverandoutputconnector wire seals and plugs)

·M8 input stud: 18 FT-LBS ·Mounting:2.5 FT-LBS

Connections

Output:StandardEaton32006VEC connectors

8-way,colored/keyed,sealedconnectors sealed (IP65with wire seals & plugs) ·30Amaximumper terminal ·100A maximum per connector ·AcceptsAptivMetri-Pack280Series terminals (tanged/tangless)

Input:Studdedorconnectorized

Studdedinputoption:Supportstwo M8 input power studsfor DC power into the VEC power grid (100A maximum per stud) Connectorized:Accepts up to two Eaton32004VECinputconnectors (twoterminalseach,colored/keyed, sealed connectors)
·60A maximum per terminal, providing powertotheVECPowerGrid

Output

AptivMetri-Pack280Seriesterminals (sealed/unsealedand tanged/tangless) Aptiv Metri-Pack 280 Series cavity plugs are installed where wires are not used.

Wiresizes

Withwireseals:#12-22AWG (0.35-5.0mm2)
Without wire seals:#10-22AWG (0.35-5.0mm2)
Input
·Aptiv Metri-Pack 800 Series terminals (sealed/unsealed)

Wiresizes

Withwireseals:#10-14AWG (2.0-8.0mm2)
·WithoutwireSeals:#8-14AWG (2.0{-}8.0\mathsf{mm}2)

Note:

① Each design is customer specific.Consult your sales representative today for your application.Electrical terminals, cable seals and cavity plugs are NOT supplied by Eaton.

Commercial vehicle solutions

Power distribution

Dimensions in inches (mm)

Commercial vehicle solutions

Power distribution

Series31s-ssVEC

Severeservicevehicleelectricalcenter

The ssVEC is capable of operating in various environments such as those with high vibrationandmoisture (compliant withIP66 standards).The ssVEC provides efficient and compact power distributionfor OEMs with demanding applicationsin the transportationindustryincludingconstruction,agriculture,heavy trucks,bus,marine and specialty vehicles.As with all VECs, the ssVEC uses the patented Eaton‘power grid'technology easily configured toaccommodate variousOEMwiringrequirements.

Features&benefits

Eaton ssVECs all feature a unique color-codedandkeyedconnector system,and accepts 2.8\mathsf{mm} (mini) footprintfuses，relays,circuitbreakers, resistors,diodesand transorbs

AdditionallythessVEChas thesefeatures:

·Durable plastic housing featuring a Gortexvent
·Internalsiliconegasketbetween allseams andplastic to terminal interfaces

Options

·Cover:Solid domedcoverwithgasket
·Cover marking:Laser etching inside, outside,or both
·Components:Fuse,breaker,relay, diodes and transorbs
·Compression limiters on mounting feet
·Internalsparefuseholderandsocket for fuse extraction tool
·Dualversion(400A)available (see ssDVEC)
·Multiplex option available (see mVEC)

Standard configurations

·31S-000-0 (8 fused Relays) ·31S-001-0(16 Fuses and 6 Relays) ·31S-002-0(16Fuses and 8Relays) ·31S-003-0(29 Fuses) ·31S-004-0 (8 Fuses and 8 Relays)

Commercial vehicle solutions

Power distribution

Series31m-mVEC

Multiplexedvehicle electrical center

Themultiplexed Vehicle Electrical Center(mVEC)offers economicalCANNetwork oversight forhigh powercircuits in vehicle power distribution.Rated for 200A; the mVEC may be configured to provide various OEM circuit protection and switching functions, using 2.8\mathsf{mm} (mini footprint)fuses,relays and breakers,with the status and control of each circuit accessible through J1939 CAN messages.The mVEC is based on proven and patented technology and is suited for the most demanding transportationvehicleapplications.

Features&benefits

ThemVECactsasaslavemoduleon a J1939networkcommunicatingvia thevehicledatabuswiththemaster controller.Functionality as a node in existingvehiclenetworksisavailable todaywithplansforlimited standalonecapabilityplannedforthefuture. Featuresincluderelaycontrolaswellas diagnosticreportsforfuses,relays and circuitbreakersvia thevehicle'sCAN bus. Both 12\&24\lor functionality isavailablealongwithhigh-side & low-side control.

Options

·Cover:Soliddomedcoverwithgasket
·Cover marking:Laser etching inside, outside,orboth
·Components: 2.8\mathsf{mm} (mini) footprint fuse,breaker,relay, etc.
·Standard &customized circuit layouts
·Standard & custom CAN messages
· Compression limiters on mounting feet
·Internalsparefuseholderandsocket for fuse extraction tool

Standardconfigurations(250kpbs)

·31M-000-2(16 Fuses and 8 Relays) ·31M-300-0 (8 Fuses and 12 Relays) ·31M-327-0 (23 Fuses and 4 Relays)

Standardconfigurations(5ookpbs)

·31M-000-2-5(16Fuses and 8Relays) ·31M-300-0-5 (8 Fuses and 12 Relays) ·31M-327-0-5(23Fuses and 4Relays)

For inductive loads (coils, solenoids, motors, etc.) Must have clamping/suppression devices.

Commercial vehicle solutions

Power distribution

Specifications

Capacity

Connections

Wiresizes

·200A maximum rating
·30A per output (100A per output connector)
·Maximum of 12 relays or 32 fuses, orvariouscombinationsthereof (unique design configurations may be required)

Materials

·Housing and connector cavities: UL 94 V-0 rated thermoplastic ·Internal power grid:tin-plated copper ·CAN circuit board:conformally coated

Operatingtemperatureratings

。 -40°F \mathsf{I}\mathsf{-40°C}) to 185°{\mathsf{F}} (85°\mathsf{C})

Ingress protection

· IP66 compliant

Foot torque rating

·60in-lbsbrass compressionlimiters ·200to300in-lbswithstainlesssteel compressionlimiters

Output:StandardEaton 32006VECconnectors

·8-way,colored/keyed,sealed (IP66 with wire seals & plugs) connectors ·30A maximum per terminal (100A per connector) ·Accepts AptivMetri-Pack ⑧ 280Series terminals (tanged/tangless)

Input:Studdedorconnectorized

·Studded inputoption:Supports twoM8 input power studs for DC power into theVEC power grid (100A maximum per stud) ·Connectorized:Acceptsuptotwo Eaton 32004 VEC input connectors (two terminalseach,colored/keyed, sealed connectors) · 60A maximum per terminal, providing power to the VEC Power Grid; uses AptivMetri-Pack800seriesterminals

Terminations

Output

·AptivMetri-Pack280Seriesterminals (sealed/unsealedandtanged/tangless) ·Aptiv Metri-Pack 280 Series cavity plugs areinstalledwherewiresarenotused.

·Withwire seals:#12-22AWG (0.35-5.0mm2)
·Withoutwireseals:#10-22AWG (0.35-5.0mm2)

Input

·AptivMetri-Pack 800Series terminals (sealed/unsealed)

Wiresizes

·With wire seals: #10-14 AWG (2.0-8.0mm2)
·Without wire seals:#8-14AWG (2.0-8.0mm2)

CAN

·UsesAMPSSC12-positionsealed connector ·CAN connector provides CAN signaling, power, ground, addressing, auxiliaryrelaycontrolandreserve connections to mVEC"smart"layer

Maximumtorquerating

·M8 input stud:18 FT-LBS ·Mounting:2.5 FT-LBS

Note:Each design is customer specific.Consult your sales representative todayfor your application. Electrical terminals, cable seals and cavity plugs are NOT supplied by Eaton.

Dimensions in inches (mm)

Commercial vehicle solutions

Power distribution

Series 32000-DVEC

Dualvehicleelectricalcenter

The DVEC is capable of operating in various environments such as those with high vibration & moisture (up to IP65 specifications).The unit provides efficient and compact power distribution for demanding applications associated with construction,agriculture, heavy trucks, bus and specialty vehicles.

Features&benefits

EatonDVECs all feature a unique color-codedandkeyedconnector system, and accepts common plug-in fuses,relays,circuitbreakers,resistors, diodes and transorbs based on the industry standard 2.8\mathsf{mm} footprint.

Options

Cover:soliddomedcoverwithgasket Coverlabel:inside cover ornone Input Style: 8.0mm blade terminals or M8/M6studsInternalsparefuseholder andsocketforfuseextractiontool Components:fuse,breaker,relay, diodes and transorbs

Specifications

Terminal ratings

Connections

Terminations

Capacity

·400A max rating
·30A per output
·Maximum of 32relays,64fuses/circuit breakers or various combinations thereof (unique design configurations may be required)

Materials

·Housing and connector cavities: UL 94 V-0 thermoplastic · Internal power grid:tin-plated copper

Operatingtemperatureratings

· -40°F e \boldsymbol{-40°C)} to 221°F *105°C)

Ingressprotection

·IP55 (IP65 with sealed cover and outputconnectorwiresealsandplugs)

Maximum torque rating

·M8 input stud: 18 FT-LBS ●Mounting: 2.0 FT-LBS

Output:StandardEaton 32006VECconnectors

·8-way,colored/keyedperconnector ·100A maximum per connector ·Accepts AptivMetri-Pack 280 Series terminals (tanged/tangless)

Input:StandardEaton 32004VECconnectors

·Studdedinputoption:Supportsfour M8 or M6 input power studs for DC powerinto the VEC power grid (100A maximum per stud) ·Connectorized: Accepts up to four Eaton 32004 VEC input connectors (two terminals, colored/keyed,connectors) · 60A maximum per terminal, providing power to the VEC Power Grid; uses AptivMetri-Pack800seriesterminals

Output

·AptivMetri-Pac280Series terminals (sealed/unsealed and tanged/tangless) ·Aptiv Metri-Pack 280 Series cavity plugs areinstalledwherewiresare not used.

Wiresizes

·With wire seals:#12-22AWG (0.35-5.0mm2)
·Without wire seals: #10-22 AWG (0.35-5.0mm2)

Input

·AptivMetri-Pack800Seriesterminals (sealed/unsealed)

Wiresizes

·With wire seals:#10-14 AWG (2.0{-}8.0\mathsf{mm}^{2})
·Without wire seals: #8-14 AWG (2.0{-}8.0\mathsf{mm}^{2})

Note:Each design is customer specific.Consult your sales representative today for your application. Electrical terminals, cable seals and cavity plugs are NOT supplied by Eaton.

Commercial vehicle solutions

Power distribution

Dimensions in Inches (mm)

Versionwithout cover

Versionwithcover

Commercial vehicle solutions

Power distribution

Series32s-ssDVEC

Severeservicedualvehicleelectricalcenter

The ssDVEC is capable of operating in various environments such as those with high vibration and moisture, up to direct high pressure spray (IP66).The ssDVEC provides efficient and compact power distributionfor OEMs with demanding applications in the transportation industry including construction,agriculture,heavy trucks,bus, marine and specialty vehicles.As with allVECs, the ssDVEC uses the patented Eaton 'power grid'technology easily programmable to accommodate various OEM wiring requirements.

Features&benefits

Eaton DVECs all feature a unique color-coded/keyed connector system,and accepts common plug-in fuses,relays,circuit breakers,resistors, diodes and transorbs based on the industry standard 2.8\mathsf{mm} footprint.

AdditionallythessDVEChasthesefeatures:

· Durable plastic housing ·Gortexventminimizingeffectsofwatercondensation · Internal silicone gasket between all seams and plastic terminal interfaces ·Internalsparefuseholder andsocketforfuseextraction tool

Options

·Cover:Solid domed coverwithgasket ·Cover marking: Laser etching (outside only) ·Components:Fuse,breaker,relay,diodes and transorbs ·Compression limiters on mounting feet ·Internalsparefuseholderandsocketforfuseextractiontool

Commercial vehicle solutions

Power distribution

Specifications

Capacity

· 400A maximum rating
·30A per output
·Maximum of 32 relays or 64 fuses, or various combinations thereof (unique design configurations may be required)

Materials

·Housing and connector cavities: UL 94 V-0 rated thermoplastic
·Internal power grid: tin-plated copper
·Internal gaskets stud input covers: silicone

Operatingtemperatureratings

· \angle40°F (-40°\mathsf{C}) to 221°F e 105°C)

Ingressprotection

·Applicationdependentup toIP66 requirements

Maximumtorquerating

·M8 input stud:18 FT-LBS ●Mounting:2.5 FT-LBS without compressionslimiters ·Mounting:25 FT-LBS with compressionlimiters

Connections

Output:StandardEaton32006VEC connectors

·8-way,colored/keyed,sealed (IP66 with wire seals & cavity plugs) connectors ·30A maximum per terminal ·100A maximum per connector ·Accepts Aptiv Metri-Pack ⑧ 280 Series terminals (tanged/tangless)

Input:StuddedorConnectorized

·Studded input option: Supports four M8 input power studs for DC power into the VEC power grid (100A maximum per stud)
·Connectorized:Accepts uptofour Eaton 32004VECconnectors (twoterminalseach,colored/keyed, sealed connectors)
·60Amaximumperterminal, providingpower totheVECPower Grid

Terminations

Output

·AptivMetri-Pack280Seriesterminals (sealed/unsealed and tanged/tangless) ·Aptiv Metri-Pack 280 Series cavity plugs areinstalledwherewires are not used.

Wire Sizes

·With wire seals:#12-22AWG (0.35{-}5.0\mathsf{mm}^{2})
·Without wire Seals:#10-22AWG (0.35{-}5.0\mathsf{mm}^{2})

Input

·AptivMetri-Pack800Seriesterminals (sealed/unsealed)

WireSizes

·With wire seals: #10-14 AWG (2.0{-}8.0\mathsf{mm}^{2})
·Withoutwire seals:#8-14AWG (2.0{-}8.0\mathsf{mm}^{2})

Note:Each design is customer specific.Consult your sales representative today for your application. Electrical terminals,cable seals and cavity plugs are NOT supplied by Eaton.

Dimensions in inches (mm)

CONNECTOR 11 CONNECTOR 12CONNECTOR 1CONNECTOR 2

Commercial vehicle solutions

Power distribution

VEC Connector

32004-XXPowerconnector

Male input connector

Connectorpositionassurance 32004-CP (ships in bulk)

Terminal position assurance

Dimensions in inches (mm)

Note: Terminals and terminal seal components are not provided with connectors. Available from Aptiv. Contact factory for part list and terminal removal tool. Sealed connector option includes outer body seal.

Commercial vehicle solutions

Power distribution

VEC Connector

32006-XX Output Connector

Male outputconnector

Terminal position assurance

Connector position assurance

32006-CP (ships in bulk) (shown with optional connector seal)

Dimensions in inches (mm)

Commercial vehicle solutions

Power distribution

2.8mm Blade plug-in electrical components

Series229

Features&benefits

Color coded andkeyed

Specifications

Materials

·Grey UL 94-V0 thermoplastic housing with metal cover

Termination type

·Compatible with 2.8\mathsf{mm} type fuse blocks using 8.1~\mathsf{mm} centerline

Diode keyfeatures

·Standardkeydenotesinstallationdirection. ·Extended key available for error proof installation in VEC

Series229diode,resistorandtransorb

Consult factory for available ratings and part numbers.

Relays

Consult factory for available amperage ratings. AvailableforVEC,DVEC,RFRMorRTMR

Types

·5-pin mini-relay,12VDC and 24VDC ·5-pin micro-relay,12VDC and 24VDC ·4-pin mini-micro relay,12 VDC

Termination type

·Compatiblewith 2.8\mathsf{mm} typefuseblocksusing8.1mmcenterline Sealed versions of somerelays also available

Series229dimensions

Dimensions shown are for reference only.
Please consult factory for latest prints.

Commercial vehicle solutions

Power distribution

VEC Optional components

SeriesB109-7031(forusewith32000DVEC)

External busbar canbeused with theDual VECtobustogether studded power inputs.

Series 32011BS(inputconnector cap)&Series 32012BS(output connector cap)

Connector caps can be assembled to the mating VEC harness connectors (Series 32004 and 32006) when not in use.

Commercial vehicle solutions

Power distribution

Series15300-RTMR

Rear terminal minifuse &relay

TheRearTerminal MiniFuse and Relay (RTMR) provides efficient power distribution in a rugged, compact form for applications in marine,construction,agriculture,heavy trucking,specialtyvehicles,etc.This innovative product offers a weatherresistant enclosure(IP66)forvariousmini (2.8\mathsf{mm}) bladecomponentswhencover,cableseals and cavity plugs are installed.It is available with various degrees of internal electrical busing,custom labels and multiplehardware configurations in order to meet the needs of any application.

Specifications

Inputterminal rating:M6inputstuds on bussed/partially bussed inputs. 80Amaxinputonbussedfuseside, 80A max input on bussed relay side.

Output terminal rating: 2.8\mathsf{mm} blade terminals (30A max per terminal), temperature dependent

Temperaturerating: -40°F (-40°\mathsf{C}) to 221°F (105°\mathsf{C}) - Consult factory for power derating athigher temperatures

Materials:UL 94V-0 thermoplastic housing, tin-plated copper internal bussing,bright nickel-plated brass studs (onbussed versions)

Termination:AptivMetri-Pack ⑧ 280 Series terminals (tangless).\*(IP66 w/ wire seals& cavityplugs installed) Accepts #12-22 AWG wire sizes.

Input stud torque rating: 50in-lbs max

Mounting torque rating:#10-32 (brass) or (M5) tin threaded inserts;24in-lbs max

Ingress protection rating: IP66-IEC 60529-valid when properly installed (no more than 90° from horizontal) with cover, sealed terminals and cavity plugs\* \*Consult Aptiv distribution for availability

Options

Input terminal stud end caps: Protective silicone end caps available for studdedversions

Mounting: brackets available for surface-mounting

·Plated steel:B028-7021-O ·Stainless steel:B028-7021-P

Labels:Consult factory for custom label options

Replacementaccessories:Consult factoryfor availableserviceparts

Cover marking: Laser etching on outside only.

Cover options: Two heights (fuses only or relays/circuitbreakers)

Latch position assurance:15300-LP (available in bulk only)

Commercial vehicle solutions

Power distribution

Ordering information

Dimensions in inches (mm)

Commercial vehicle solutions

Power distribution

Series15310-60-position RTMR

Rearterminal mini fuse&relay

The 15310 Series of power distribution modules provides efficient power distribution in a rugged, compact form with 60 open cavity positions.This non-bussed unit allows insertion of components,cable seals and plugs,providing a weather tight enclosure (IP66w/wire seals & cavity plugs installed)forpower distribution,making the 15310 suitable for marine,construction,agriculture,heavy trucking and specialty vehicle applications.

Specifications

Bladeterminals:Accepts 2.8\mathsf{mm} bladefuses,circuitbreakers,aswellasother components such asrelays,flashers,diodes and transorbs with 2.8\mathsf{mm} blades on 8.1\mathsf{mm} centerline spacing
Mounting: \#10-32 (brass) or M5 (tin) threaded inserts; 24 in-lbs max torque
·Material:Housing and cover-UL94V-0 thermoplastic
·Grid labels:Standard product without label,consult factoryfor label options
·CoverMarking:Custom laseretching inside,outside orboth
·Ratings:30Amaxperterminal(temperaturedependent)
·Temperature rating: -40°F \mathsf{-40°C}) to 221°F 105°C) rating on PDM only
·Ingress protection rating: IP66-IEC 60529-valid when properly installed (no more than 90° from horizontal)with cover, sealed terminals and cavityplugs\*
Terminals:TycoAMP ⑧ MCP2.8 Series (#12-#20 AWG) ·20-16AWG (0.50-1.00mm2 :Terminal #1-968855-1Seal #828904-1 ·20-16AWG 11.50{-}2.50\mathsf{mm}2 :Terminal#1-968857-1Seal #828905-1
·Cavity plugs:Tyco AMPMCP2.8Series #828922-1

Related items

Optional mounting brackets available:

·Platedsteel:B028-7012-O ·Stainlesssteel:B028-7012-P

Latch position assurance: 15300-LP (available in bulk only)

Cover options:Twoheights (fuses only orrelay/circuit breakers)

NOTE: Cover marking only on the outside only. Too many tool marks on the inside thereforenotetchableontheinside.

Commercial vehicle solutions

Power distribution

Ordering information

Dimensions in inches (mm)

Note: Tall cover also available

Commercial vehicle solutions

Power distribution

Series15400-RFRM

Rear-fedfuse&relaymodule

The Series15400 RFRM offers a main power distribution module capable of operating in harsh environment applications.Based on the industry standard 2.8mm (mini) footprint,theEaton RFRM accepts plug-infuses,relays,circuit breakers,resistors and diodes to meet numerous power management requirements.The RFRM is available withmultiple internal bussing options,accommodating various OEM requirements.

Specifications

Material:UL 94V-0 thermoplastic, plated copperbusbar,siliconerubber gasket,EPDM-internal tether
·Powerratings:Nominal12VDCand 24VDC systems, 100A per bus bar, 200A max
Temperaturerating:-40F (-40°\mathsf{C}) to 185°F (85°\mathsf{C}) Ingressprotection:IP66(withuse of cover, seals and cavity plugs)
Plug-in componentcapacity: Up to 10 microrelays and a combinationof40fuses/circuit breakers (2.8\mathsf{mm} blade /8.1\mathsf{mm} centerline)
·Mounting: \#10–32 or M5x0.8 available, 24 in-lbs max; max (orientation intended forhorizontal to 90° Wire size:Accepts#12-22AWG wire sizes
Terminals:Aptiv280SeriesMetriPack ⑧ sealed/tang style terminals\*
Cavityplugs:Aptiv280Seriescavity plug (where output wires are not used), input studs (forbussed version):M8 x 1.25 thread, 70 in-lbs max\*
·M8 input stud torque: 70 in-lbs max

Options

Internal tether accessory not shown. It isincludedwithcoveroption1 ·Image shows RFRM with optional yellow fuse puller (part #32013BS) ·ImageshowsRFRM'stuffed' withcomponents.RFRMsold without components ·Multiplex option coming soon

Note:

Ingressprotectionratinghasbeenvalidatedwithapprovedpanelmounting applications.Consult factory for testing procedures. ? Consult factory for other mounting orientations. · Eaton does not supply wires, wire terminals, terminal seals or cavity plugs · Consult factory for options including custom labels and replacement accessories.

Commercial vehicle solutions

Power distribution

Ordering information

Dimensions in inches (mm)

Note: Terminal studs and wire guides optional

Commercial vehicle solutions

Power distribution

PDM-AMlsealed bolt-infuseholderformultipleAMIfuses

Eaton now offers a heavy duty fuse panel called the PDM-AMI.The PDM-AMI is used for main branch primary fusing and accepts multiple (two, three, or four) industry standard AMI fuses. Using a common input bus bar, the PDM-AMI requires just one input connection to power all fuses.The PDM-AMl provides efficient power distribution suitable for many battery box and"under the hood" applications, including marine,construction,agriculture,heavy trucking,bus and specialty vehicle markets.

Rugged

Designed and manufactured to withstand waterproof to high pressure spray (IP66) and up to one meter of submersion (IP67), the PDM-AMI family offers robust features such as heavy duty housing,silicone gaskets,tin plated copperbus bars,MB cable input/output studsandstainlesssteelcompression limiters in the mounting feet.

Images

From top left tobottom right

·PDM-AMI3
·PDM-AMI4
·PDM-AMI2

Flexible

Eaton offers thePDM-AMI in three base versions;atwoposition,threeposition orfour position for the sealed use of Eaton AMI fuses. Custom options are available for factory fuse population, coverlaseretchingandhardware.

High power

Designedforhighcurrentpower distribution,thePDM-AMIfamily supportsAMl fuses up to 200A per channelanddistributes200Acontinuous for the two position, 225A for the three position and 425A for the four position - allratedat 135% overcurrent at \mathsf{105°C} ：

Specifications

Sizing

·2, 3, and 4 positions available

Ratings

·Maximum combined current ratings at1354overcurrent and 105°
·PDM-AMI2:200A
·PDM-AMI3:225A
·PDM-AMI4:425A

Temperature

· \angle40°\mathsf C (-40°\mathsf{F}) to \mathsf{105°C} （ 185°F)

Termination

·Input: M8 stud and keps nut · Fuse output: M8 stud and keps nut

Torques

●Mounting: 80 in-lbs (9.0 N-m) ·Fuse mounting: 13.3 in-lbs (1.5N-m) ●Input: 44.3-in Ibs (5 N-m)

Material

·Housing and cover: UL 94 V0 glass reinforced PBT ·Bus bars: Tin plated copper ·Studs:Zinc plated steel,PEM

Commercial vehicle solutions

Power distribution

Part numbering system

PDM-AMI2-XXXDimensions ininches \left(\mathsf{mm}\right)