Interlock Switches

Plastic Slide Handle Acutator for

HS5 Series

Ensures a safe working environment

Plastic & Aluminum Hybrid

Lightweight Actuator

Double

Action

Hostage Key

UnLock

Padlock

Hole

The slide handle actuator supports

4-way operation (left/right door,

sliding door/opening door) and

prevents workers from being trapped

in hazardous areas, creating a safe

working environment.

* Image: actuator with key.

Acutators with key or without key types are available.

UnLock

Hostage

Key

Double

Action

Plastic & Aluminum

Hybrid design

Compact, lightweight but robust

HS5L HS5D

*See page 5 for details

Actuator with key also available for various working environments

Padlock

Hole

Aluminum

Plastic

New Slide Handle Actuator

Plastic & Aluminum Hybrid Structure

The mounting part that fixes the actuator on to

the safety guard is made of aluminum.

Interlock

switches

2

When inserting the actuator, 1 unlatch the knob, 2 slide the handle.

Two-step action prevents the handle from inadvertent operation.

Double

Action Two-step action prevents inadvertent operation

Rear unlocking button kit

for frame mounting

(HS9Z-FL5*: optional)

Press the red button in

case of an emergency

PUSH for Safety

Grab the handle, and grip the knob

to unlatch. 1 While gripping the knob, slide the handle and

insert the actuator. 2

Rear lever

Rear unlocking

button

Push the rear unlocking button to release

the lock and stop the hazard. 1 Slide the lever. 2

Emergency escape from inside hazardous areas

UnLock

Even if an operator is trapped inside the hazardous area, the operator can escape by unlocking the rear

unlocking button and by sliding the lever from inside to open the door.

ANSI/RIA R15.06-1999 11.2.2 Interlocking portion

b) The interlocking portion of the interlocked barrier shall be installed, applied, and maintained so that:

8) be capable of being easily unlocked from the inside of the safeguarded space with or without power available, when the possibility of full body access exists;

(Only when using the HS5L rear unlocking button model. Use with an optional rear unlocking button kit for frame mounting.)

Knob

Open the door

and escape. 3

3

Hostage

Key Hostage key

See page 5 for details

Interlock Switches

Interlock Switches

HS5D

3 total contacts - dual contact

and monitoring contact.

Detects detachment of head for

enhanced safety.

ケーブル横

引出タイプ

Interlock switch

with rear unlocking

button

For interlock switches with locking features, use a

interlock switch with rear unlocking button. Also,

be sure to use a rear unlocking button kit for frame

mounting.

(See each product catalog for details.)

Interlock Switches with Solenoid

Spring lock Interlock switch

HS5L

2-contact / 4-contact

Compact body with 1400N locking force

Padlock

hole

HW Series

 Hostage control feature can be achieved when used with

interlock switches.

 Sixteen types of key numbers are available.

 Wide variety of choices from 2- or 3-position, maintained,

and spring return. Key retained position can be designated.

 High-security pin tumbler key.

ø22mm Switches & Pilot Lights Pin tumbler key

Key Selector Switches

Key Selector Switches

See page 10 and 11 for details.

Padlock Hole

Even with actuators without key, by

installing the padlock, unintended operation

of other operators can be prevented after

the door is opened.

(Padlocks must be purchased by the customer)

ANSI/RIA R15.06 1999 8.4

Protection of personnel within the safeguarded space

Personnel required to perform tasks within the

safeguarded space shall be protected by:

a) Preventing the re-initiation of any motion or

hazardous process while personnel are within the

safeguarded space, for example locking

a gate open;

Plastic slide handle actuator for HS5 series

Padlock

Hole

* Above example is for right opening doors.

FREE

LOCK

High-security pin

tumbler key

The plastic slide handle actuator with key has a keyhole on the

handle of the actuator. When the key is turned and removed,

the handle is locked to prevent unintended operation by

other workers. It also prevents the machine from operating

unexpectedly, ensuring the safety of workers. There are 16

different key numbers, which can be used in combination with

the key selector switch.

Interlock Switches

•Without key •With key

4

Plastic slide handle actuators with key uses the key to lock the handle of the actuator.

When the key is taken into a hazardous area, the interlock switch cannot be locked because the

actuator cannot be inserted and the machine does not operate. Therefore, operators can be prevented

from being locked in a hazardous area, and the system revented from restarting unexpectedly.

Furthermore, because the key used for the plastic slide handle actuator can also be used for HW

series key selector switches (pin tumbler type), switching of system operation modes and door

unlocking can be performed using a single key.

The key used for the above purpose is called a \"hostage key\" and the act of

ensuring the safety of workers using a hostage key is called \"hostage control\".

Hostage Control

Application example

Plastic Slide Handle Actuator

(with key)

HS5L Interlock Switch

 1

3

2

HW Series

Key Selector Switch

(Pin tumbler key)

Inside safety guard (hazardous area)

Outside safety guard (hazardous area)

Single

key!

1. Unlock the interlock on the safety guard.

2. Slide the handle of the actuator. When the handle is firm in place, turn and

remove the key.

3. Open the safety guard. Take the key inside.

1 Outside the safety guard

3

1. Take the key outside the safety guard.

2. Insert the key in the slide handle actuator, unlock the handle. Then slide the

handle and insert the acutator.

3. Lock the interlock switch to complete the maintenance work.

Outside the safety guard

1. Using the key taken inside the hazardous area, change the mode of the control

device from operating mode to maintenance mode and start maintenance work.

2. After maintenance is complete, change to operating mode, remove the key and

take the key outside the safety guard.

2 Inside the safety guard

Plastic slide handle actuator with key

HW series key selector switch

(pin tumbler key)

Hostage

Key

5

Specification

Applicable interlock switch HS5D interlock switch

HS5L interlock switch with rear unlocking button (*1)

Weight (approx.) 650g (HS9Z-LH5L), 700g (HS9Z-LH5KL)

Operating temperature -30 to +70oC (no freezing)

Mechanical durability 100,000 operations minimum (key removal: 10,000 times min.)

Applicable padlock shackle diameter ø6 to 9mm

Padlock withstand load 50N minimum

Handle travel (approx.) 80mm (removed <—>inserted)

*1) When using an interlock switch with a lock feature, the use of a rear unlocking button is recommended.

• The interlock switch must be prepared by the customer.

• For details on interlock switches, see specifications for each product.

Parts description

Rear lever (black)

Rear unlocking button

Rear unlocking

button kit for

frame mounting

(sold separately)

Front view

Switch base unit

Padlock hole

Actuator

Handle unit

Bolt

Guide

Handle (black)

Interlock switch

(sold separately)

Knob (Yellow)

Rear view

Plastic & Aluminum Structure ensures strength and durability.

Actuators with key and without key available.

Plastic Slide Handle Actuator for HS5 Series Package Quantity: 1

Name Part No. Key Rear lever Remarks

Plastic slide handle actuator for HS5 Series

HS9Z-LH5 – –

Used with an interlock switch HS9Z-LH5K √ –

HS9Z-LH5L – √

HS9Z-LH5KL √ √

Rear unlocking button kit for frame (*1)

HS9Z-FL54

– –

Thickness of mounting part (*2) (Y): 30≤Y≤35 (mm)

HS9Z-FL55 Thickness of mounting part (*2) (Y): 35<Y≤45 (mm)

[HS9Z-FL56] Thickness of mounting part (*2) (Y): 45<Y≤55 (mm)

[HS9Z-FL57] Thickness of mounting part (*2) (Y): 55<Y≤65 (mm)

*1) Must be purchased when using a HS5L-*L rear unlocking button model (sold separately)

*2) Mounting part refers to a part where the product will be attached (such as a frame).

• Items in [ ] are not for standard sale. To order, contact IDEC.

• For other panel thickness, contact IDEC.

• See key number designation below to specify key numbers.

Blank: 500 (default key)

501 - 515 : The key number is engraved on the key cylinder.

Key function

Blank: None

K: with key

Rear lever

Blank: None

L: with lever

Key number designation

Part No. Example: HS9Z-LH5KL-501

Plastic Slide Handle Actuator for HS5 Series

6

(106)

*3

HS5L-44*SM-G

(Side-conduit model)

Material: PA6 (black)

Material: SUS

2-M6 screw (*2)

76

(86.5)

Connector

(conduit)

Material: AL

171.8 57.2*

Key

Material: AL

50*

115.6

8

64.6 72.1

54

(20)

ø11（*1）

Material:

PA6 (black)

Material: ST37

zinc coated

123

Material: PA6 (black)

2-M6 screw (*2)

3-M4 screw



25 20

33 10

97.2

86.5290 270 29.2

ø10

42 to 55

W （10）



One-side screw

(M5)

106.6

270

101.1 80

Mounting

Centers: X

33

4-M6

ø22 42 to 55

15

Rear unlocking

button hole

Rear lever hole

8

Dimensions

Panel cut-out

In the example shown on the left, a 40mm frame

is used.

*1) Mount the product before operation and ensure

that rear lever does not interfere with the frame.

*2) When choosing mounting part (frame), note that

the mounting screws are M6

*3) When using the actuator on side-conduit model

(HS5L-44*SM), rotate the terminal cover 180o

from the direction that the unit is shipped.

Dimensions in mm.

No. Name

➀ HS9Z-LH5KL

Plastic slide handle actuator

➁ HS5L interlock switch spring lock type

(HS5L-44**-G: sold separately)

HS9Z-LH5KL

Applicable frame size (hinged door)

Frame Size: W

(dimensions in mm.)

Mounting Centers

(dimensions in mm.)

40≤W<45 50≤X≤60

45≤W<50 55≤X≤65

50≤W≤55 60≤X≤70

55<W≤60 65≤X≤70

• Make sure to observe the applicable frame size,

otherwise the actuator cannot be inserted/removed

properly.

7

Plastic Slide Handle Actuator for HS5 Series

• Turn off the power to the product before starting installation,

removal, wiring, maintenance, and inspection of the products. Failure

to turn power off may cause electrical shocks or fire hazard.

•Do not disassemble or modify the product, otherwise a breakdown or

an accident may occur.

• The slide handle actuator can only be used with applicable interlock

switches. Do not use with other interlock switches.

•When using the slide handle actuator in the safety-related part of the

system, make sure of proper operation while observing the safety

standards and regulations of the relevant country or region where

the actual machine/system is used. Also, perform a risk assessment

before operation.

• Read the instruction sheet of the applicable interlock switch before

installing the slide handle actuator.

•Do not apply load of more than 1400N when the door is in a locked

status, otherwise malfunction may occur.

Safety Precautions

• If the product is deformed or damaged, immediately replace with a

new product.

•Do not open the door with the actuator inserted in the interlock

switch. Otherwise, malfunction or damage may occur. If double doors

are used, strong force may be applied to the doorbolt (bolt and handle

unit) and cause deformation or damage.

• Install the slide handle actuator on the outside of the door. Do not

install inside the door, otherwise the door cannot be opened or closed

by the operator, affecting the operation

and causing danger to the operator.

•Do not close the door when the bolt is

slide out, otherwise damage will result.

• Install the slide handle actuator as

shown at right, so that the cable hub

faces downward. Do not install in any

other direction.

Instructions

Handle Operation

•When inserting the actuator, fully grip the knob, and then move the

handle as shown below.

•

Knob





Do not operate the without gripping the knob. Operating by force may

cause malfunction.

Padlock hole

• Install the padlock or hasp on the padlock hole as shown below.

Padlock hole

ø10 13.6

24

•Make sure that the load on the padlock bolt does not exceed 50N,

otherwise the slide handle actuator may be deformed or damaged.

• The applicable shackle diameter is ø6 to 9.

Applicable shackle diameter: ø6 to 9mm

Rear lever

• The actuator cannot be inserted

using the rear lever.

Key Operation

Key position Key operation Knob operation

FREE Retained Possible

LOCK Removable Not possible

Note) When the door is open, turn the key to LOCK and remove the key. Make

sure that the actuator cannot be operated by other operators.

FREE

LOCK

Observe the following instructions to prevent malfunction or damage.

• Be sure to insert the key to the bottom of the key hole.

•Do not apply rotation force when removing or inserting the key. Also,

do not pull the key while rotating.

• 15 types of key numbers are available in addition to a standard key.

Use a key that matches with the number on the key cylinder.

•Do not apply rotating force that exceeds the operating force range of

the key.

•Do not turn the key to LOCK while gripping the knob or when the

actuator is inserted.

•When the key is turned to LOCK, do not operate the knob or insert the

actuator by force.

Rear lever

For details on mounting, wiring, and circuit examples, see the instruction manual from the below URL.

https://product.idec.com/?product=HS9Z-LH

Bolt

Cable

8

Plastic Slide Handle Actuator for HS5 Series

Instructions

Mounting

Confirm that the package contains the following parts.

Parts Number of parts included

HS9Z-LH5 HS9Z-LH5L HS9Z-LH5K HS9Z-LH5KL

Switch base unit 1 1 1 1

Handle unit With key 0 0 1 1

Without key 1 1 0 0

Actuator 1 1 1 1

Plastic stopper 1 1 1 1

One-side screw (M5) 2 2 2 2

Spring washer 2 2 2 2

Rear lever 0 1 0 1

Key 0 0 1 1

Instruction sheet 1 1 1 1

Fasten the switch base unit on the mounting frame or panel. Mounting screws and nuts are not supplied and must be provided by the user.

*HS5L mounting screw thread length 36 to 40mm (M4)

*HS5D mounting screw thread length 27 to 31mm (M4)

Recommended tightening torque

Screw Recommended

tightening torque

For mounting the HS5D interlock switch (M4 screw x 2) * 1.8 to 2.2N·m

For mounting the HS5L interlock switch (M4 screw x 3) *

For mounting the switch base unit (M6 screw x 2) * 4.5 to 5.5N·m

For mounting the handle unit (M6 screw x 2) * 4.5 to 5.5N·m

For mounting the actuator (M5 one-side screw x 2) 2.7 to 3.3N·m

The above tightening torque of the mounting screw is the value confirmed with

hex socket head bolts. When other screws are used and tightened to a smaller

torque, make sure that the screws do not become loose after mounting.

Safety Distance and Minimum Gaps

Before installing the slide handle actuator, make sure to take safety

distance and safety clearance into consideration in order to secure the

distance between the mounting part (frame) and the hazard.

ISO 13852: Safety of machinery – Safety distances to prevent danger

zones being reached by the upper limbs

ISO 13853: Safety of machinery – Safety distances to prevent danger

zones being reached by the lower limbs

ISO 13854: Safety of machinery – Minimum gaps to avoid crushing of

parts of the human body

9

Plastic Slide Handle Actuator for HS5 Series

HW Series Key Selector Switches (Pin Tumbler Key)

Maintained

(90° 2-position)

Spring Return

(60° 2-position)

1 2 2 1 1 2

Spring return from

right

Cam code: blank Cam code: J Cam code: blank

Key removal/retained positions

A: Removable in all

positions

① ②

B: Removable in

the left only

① ❷

C: Removable in

the right only

❶ ②

Cam code: blank

Key removal/retained positions

A: Removable in all

positions

② ①

B: Removable in

the left only

② ❶

C: Removable in

the right only

❷ ①

Cam code: J

➊➋: Key retained position

Note: The key cannot be removed in a spring return

position.

• For other contact arrangements, contact IDEC.

• A dummy block is used for 1 or 3 contact configurations.

• Be sure to turn the key securely to each key position.

Package Quantity: 1

Name / Shape No. of

Positions

Contact

Code

Contact Block Operator

Position Cam

Code

Maintained

1 2

Mounting

Position Contact 1 2

Pin tumbler type

HW1K

(NC contact only)

90°

2-position

1NC

(01)

➀ NC  — HW1K-2PA01 ➁ — Dummy

1NO-1NC

(11)

➀ NO  — HW1K-2PA11 ➁ NC 

2NC

(02)

➀ NC  — HW1K-2PA02 ➁ NC 

2NO-1NC

(21)

➀ NO 

— HW1K-2PA21 ➁ NC 

➂ NO 

➃ — Dummy

3NC

(03)

➀ NC 

— HW1K-2PA03 ➁ NC 

➂ NC 

➃ — Dummy

2NO-2NC

(22)

➀ NO 

— HW1K-2PA22 ➁ NC 

➂ NO 

➃ NC 

• Each key selector switch is supplied with two keys.

• 15 types of key numbers are available in addition to standard (500) key.

• Spring-return types also available. See below.

• Key retained position can be selected. See below.

Part No. Configuration

HW1K-2JPA01-501

Cam code: Blank or J

Key selector switches with direct opening action mechanism

High-security pin tumbler key

• The NC contact is opened by direct opening action mechanism. Mode selection enables easy construction of safety systems.

•Hostage control is achieved by combining with HS5 series plastic slide handle actuator

•High-security pin tumbler key is used.

• 16 types of key numbers are available.

• 2-position and 3-position, maintained, spring return types, and various key retained positions available.

•Degree of Protection: IP65 (IEC60529)

See website for details on approvals and

standards.

Blank: Default key (500)

-501-515 (The key number is engraved on the key cylinder.)

Operator position code:

2: 2-position, maintained

21: 2-position, spring return from right

Key removal/retained positions

A: Removable in all positions

B: Removable in the left only

C: Removable in the right only

10

Plastic Slide Handle Actuator for HS5 Series

Package Quantity: 1

Name / Shape No. of

Positions

Contact

Code

Contact Block Operator

Position Cam

Code

Maintained

0 1 2

Mounting

Position Contact 1 0 2

Pin tumbler type

HW1K

(NC contact only)

45°

3-position

2NC

(02)

➀ NC — HW1K-3PA02 ➁ NC

2NO-2NC

(22N1)

➀ NO 

— HW1K-3PA22N1 ➁ NO 

➀ NC

➁ NC

4NC

(04)

➀ NC

— HW1K-3PA04 ➁ NC

➂ NC

➃ NC

2NO-1NC

(21N1)

➀ NO 

J HW1K-3JPA21N1 ➁ NO 

➂ NC 

➃ — Dummy

4NC

(04)

➀ NC 

S HW1K-3SPA04 ➁ NC 

➂ NC 

➃ NC 

• On the contact code marked with  in the table above, the rated current (load switching current)

is reduced to a half of the rated current of the contact block.

The rated insulation voltage and the rated thermal current remain unchanged.

• For models with , contacts may overlap when the operator position is changed.

For contact block mounting position, see the figure on the bottom of the page.

• Each key selector switch is supplied with two keys.

• 15 types of key numbers are available in addition to standard (500) key.

• Spring-return types available. See below.

• Key retained position can be selected. See below.

Part No. Configuration

HW1K-3SPA04-501

Maintained

(45° 3-position)

Spring Return

(45° 3-position)

0 1 2

0 1 2

Spring return

from right

0 1 2

Spring return

from left

0 1 2

Spring return

two-way

Cam code:

blank, J, or S Cam code: blank

Key removal/retained positions (45° 3-position)

A: Removable in all

positions

① ② ⓪

B: Removable in

the left only

① ❷ ⓪

C: Removable in

the right only

❶ ② ⓪

D: Removable in

center only

❶ ❷ ⓪

E: Removable in

right and left only

① ② 0

G: Removable in

left only)

① ❷ 0

H: Removable in

right only

❶ ② 0

➊➋: Key retained position

Note: The key cannot be removed in a spring return position.

• For other contact arrangements, contact IDEC.

• A dummy block is used for 1 or 3 contact configurations.

• Be sure to turn the key securely to each key position.





Contact block mounting position

 





Key removal/retained positions

A: Removable in all positions

B: Removable in the left and center

C: Removable in the right and center

D: Removable in center only

E: Removable in right and left

G: Removable in left only

H: Removable in right only

Blank: Default key (500)

-501-515 (The key number is engraved on the key cylinder.)

Operator position code:

3: 3-position, maintained

31: 3-position, spring return from right

32: 3-position, spring return from left

33: 3-position, spring return two way

Cam code: Blank or J

11

Plastic Slide Handle Actuator for HS5 Series

1. Notes on contents of Catalogs

(1) Rated values, performance values, and specification values of IDEC products

listed in this Catalog are values acquired under respective conditions in

independent testing, and do not guarantee values gained in combined

conditions.

Also, durability varies depending on the usage environment and usage

conditions.

(2) Reference data and reference values listed in Catalogs are for reference

purposes only, and do not guarantee that the product will always operate

appropriately in that range.

(3) The specifications / appearance and accessories of IDEC products listed in

Catalogs are subject to change or termination of sales without notice, for

improvement or other reasons.

(4) The content of Catalogs is subject to change without notice.

2. Note on applications

(1) If using IDEC products in combination with other products, confirm the

applicable laws / regulations and standards.

Also, confirm that IDEC products are compatible with your systems, machines,

devices, and the like by using under the actual conditions. IDEC shall bear no

liability whatsoever regarding the compatibility with IDEC products.

(2) The usage examples and application examples listed in Catalogs are for

reference purposes only. Therefore, when introducing a product, confirm the

performance and safety of the instruments, devices, and the like before use.

Furthermore, regarding these examples, IDEC does not grant license to use

IDEC products to you, and IDEC offers no warranties regarding the ownership

of intellectual property rights or non-infringement upon the intellectual

property rights of third parties.

(3) When using IDEC products, be cautious when implementing the following.

i. Use of IDEC products with sufficient allowance for rating and

performance

ii. Safety design, including redundant design and malfunction prevention

design that prevents other danger and damage even in the event that an

IDEC product fails

iii. Wiring and installation that ensures the IDEC product used in your

system, machine, device, or the like can perform and function according

to its specifications

(4) Continuing to use an IDEC product even after the performance has

deteriorated can result in abnormal heat, smoke, fires, and the like due to

insulation deterioration or the like. Perform periodic maintenance for IDEC

products and the systems, machines, devices, and the like in which they are

used.

(5) IDEC products are developed and manufactured as general-purpose products

for general industrial products. They are not intended for use in the following

applications, and in the event that you use an IDEC product for these

applications, unless otherwise agreed upon between you and IDEC, IDEC shall

provide no guarantees whatsoever regarding IDEC products.

i. Use in applications that require a high degree of safety, including nuclear

power control equipment, transportation equipment (railroads / airplanes

/ ships / vehicles / vehicle instruments, etc.), equipment for use in outer

space, elevating equipment, medical instruments, safety devices, or

any other equipment, instruments, or the like that could endanger life or

human health

ii. Use in applications that require a high degree of reliability, such as

provision systems for gas / waterworks / electricity, etc., systems that

operate continuously for 24 hours, and settlement systems

iii. Use in applications where the product may be handled or used deviating

from the specifications or conditions / environment listed in the Catalogs,

such as equipment used outdoors or applications in environments

subject to chemical pollution or electromagnetic interference

If you would like to use IDEC products in the above applications, be sure

to consult with an IDEC sales representative.

3. Inspections

We ask that you implement inspections for IDEC products you purchase without

delay, as well as thoroughly keep in mind management/maintenance regarding

handling of the product before and during the inspection.

4. Warranty

(1) Warranty period

The warranty period for IDEC products shall be one (1) year after purchase or

delivery to the specified location. However, this shall not apply in cases where

there is a different specification in the Catalogs or there is another agreement

in place between you and IDEC.

(2) Warranty scope

Should a failure occur in an IDEC product during the above warranty period

for reasons attributable to IDEC, then IDEC shall replace or repair that

product, free of charge, at the purchase location / delivery location of the

product, or an IDEC service base. However, failures caused by the following

reasons shall be deemed outside the scope of this warranty.

i. The product was handled or used deviating from the conditions /

environment listed in the Catalogs

ii. The failure was caused by reasons other than an IDEC product

iii. Modification or repair was performed by a party other than IDEC

iv. The failure was caused by a software program of a party other than

IDEC

v. The product was used outside of its original purpose

vi. Replacement of maintenance parts, installation of accessories, or the like

was not performed properly in accordance with the user’s manual and

Catalogs

vii. The failure could not have been predicted with the scientific and

technical standards at the time when the product was shipped from

IDEC

viii. The failure was due to other causes not attributable to IDEC (including

cases of force majeure such as natural disasters and other disasters)

Furthermore, the warranty described here refers to a warranty on the IDEC

product as a unit, and damages induced by the failure of an IDEC product are

excluded from this warranty.

5. Limitation of liability

The warranty listed in this Agreement is the full and complete warranty for IDEC

products, and IDEC shall bear no liability whatsoever regarding special damages,

indirect damages, incidental damages, or passive damages that occurred due to an

IDEC product.

6. Service scope

The prices of IDEC products do not include the cost of services, such as dispatching

technicians. Therefore, separate fees are required in the following cases.

(1) Instructions for installation / adjustment and accompaniment at test operation

(including creating application software and testing operation, etc.)

(2) Maintenance inspections, adjustments, and repairs

(3) Technical instructions and technical training

(4) Product tests or inspections specified by you

The above content assumes transactions and usage within your region. Please

consult with an IDEC sales representative regarding transactions and usage outside

of your region. Also, IDEC provides no guarantees whatsoever regarding IDEC

products sold outside your region.

Ordering Terms and Conditions

Thank you for using IDEC Products.

By purchasing products listed in our catalogs, datasheets, and the like (hereinafter referred to as “Catalogs”) you agree to be bound by these terms and conditions. Please read

and agree to the terms and conditions before placing your order.

Specifications and other descriptions in this brochure are subject to change without notice.

Information in this brochure is current as of September, 2021.

2021 IDEC Corporation, All Rights Reserved.

EP1755-0

USA IDEC Corporation

EMEA APEM SAS

China IDEC (Shanghai) Corporation

IDEC Izumi (H.K.) Co., Ltd.

Taiwan IDEC Taiwan Corporation

Singapore IDEC Izumi Asia Pte. Ltd.

Thailand IDEC Asia (Thailand) Co., Ltd.

India IDEC Controls India Private Ltd.

Japan IDEC Corporation

Head Office 6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-0004, Japan www.idec.com

Plastic Slide Handle Actuator for HS5 Series

50

HS5E-K Interlock Switches with Key

Ratings

Contact Rating

Rated Insulation Voltage (Ui) (Note 1) 250V

Rated Thermal Current (Ith)

Operating temperature:

–25°C to 60°C: 2.5A max.

60°C to 65°C: 1.5A max.

65°C to 70°C: 1.0A max.

Rated Voltage (Ue) 30V 125V 250V

Rated

Current

(Ie)

(Note 2)

AC Resistive Load (AC-12) − 2.5A 1.5A

Inductive Load (AC-15) − 1.5A 0.75A

DC Resistive Load (DC-12) 2.5A 1.1A 0.55A

Inductive Load (DC-15) 2.3A 0.55A 0.27A

Minimum applicable load (reference value) = 3V AC/DC, 5 mA

(Applicable range may vary with operating conditions and load types.)

Approved ratings

TÜV

AC-15 250V/0.75A

DC-13 125V/0.22A

DC-13 30V/2.3A

UL/c-UL AC 125V/1.5A Pilot Duty

DC 125V/0.22A Pilot Duty

Key Specifications

Operating Method 2-position maintained

Mechanical Durability 100,000 operations minimum

Insertion/Removal Durability 10,000 operations minimum

Operator Strength 1.0 N·m minimum

Direct Opening Force 0.6 N·m minimum

Direct Opening Angle 60° minimum

Part No. Development

HS5E-KVA0L03-2A501

VA:

VD:

Circuit Code

Pilot Light

0: None

Main

Circuit

Door Monitor

Circuit

Lock Monitor

Circuit

1NC, 1NO

2NC

—

—

1NC, 1NO

2NC

Rear Unlocking Button

L: With

Blank: Without

Cable Length

03: 3m

05: 5m

Key removal specifications

A: Removable in

all positions

B: Removable at UNLOCK

C: Removable at LOCK

Key number

Blank: Standard Key

number (500)

or

501 to 515

Operator position

2: 2-position

General Specifications

Applicable Standards

ISO14119, IEC60947-5-1

EN60947-5-1 (TÜV approved)

EN1088, GS-ET-19 (TÜV approved)

UL508 (UL recognized)

CSA C22.2 No. 14 (c-UL recognized)

IEC60204-1/EN60204-1

(applicable standards for use)

Operating Temperature -25 to +70°C (No freezing)

Relative Humidity 45 to 85% (No condensation)

Storage Temperature -40 to +80°C (No freezing)

Pollution Degree 3

Impulse Withstand

Voltage 2.5 kV

Insulation Resistance

(500V DC megger)

Between live and dead metal parts:

100 MΩ minimum (500V DC megger)

Between live metal part and ground:

100 MΩ minimum (500V DC megger)

Between live metal parts:

100 MΩ minimum (500V DC megger)

Between terminals of the same pole:

100 MΩ minimum

Electric Shock Class Class II (IEC61140)

Degree of Protection IP65 (IEC60529)

Shock Resistance Operating extremes: 100 m/s2

Damage limits: 1,000 m/s2

Vibration Resistance Operating extremes: 10 to 55 Hz, amplitude 0.35 mm

Damage limits: 30 Hz, amplitude 1.5 mm

Actuator Operating

Speed 0.05 to 1.0 m/s

Direct Opening Travel

Actuator HS9Z-A51: 11 mm minimum

Actuator HS9Z-A51A/A52/A52A/A53/A55: 12 mm

minimum

Direct Opening Force 80N minimum

Actuator Retention

Force (Note 1) 1,400N minimum (GS-ET-19)

Operating Frequency 900 operations per hour

Rear Unlocking

Button Mechanical

Durability

3,000 operations minimum (HS5E-KL)

Mechanical Durability 1,000,000 operations minimum (GS-ET-19)

Electrical Durability

100,000 operations minimum (AC-12, 250V, 1A)

1,000,000 operations minimum (24V AC/DC, 100 mA)

(Operating frequency: 900 operations per hour)

Performance between

41 and 42 when head

is removed

Mechanical durability: 10 operations minimum

Insulation resistance: 100 MΩ (initial value)

Withstand voltage: 1,000V for 1 minute (initial value)

Conditional Shortcircuit Current 50A (250V) (Note 2)

Cable UL2464, No. 22 AWG

(12-core, 0.3 mm2 or equivalent/core)

Cable Diameter ø7.6 mm

Weight (approx.) 510g (3m cable), 680g (5m cable)

Note 1: See page 54 for actuator retention force.

Note 2: Use 250V/10A fast-blow fuse for short-circuit protection.

New interlock switches that can be locked

and unlocked with a key.

• Head removal detection circuitry.

• High-security pin tumbler key is used. Sixteen types of key

numbers are available.

• Available with rear unlocking button for emergency escape.

• Accessory available for aluminum frame mounting.

• The locking strength is 1400N minimum. (GS-ET-19)

• The head orientation can be rotated, allowing 8 different

actuator entries.

• Metal actuator entry slot ensures high durability.

• Actuator with rubber bushings alleviates the impact of

the actuator entry slot.

• Environmentally-friendly. RoHs directive compliant.

• Compact body: 35 × 40 × 146 mm

Right-angle Actuator

(SUS304)

Straight

Actuator

Right-angle Actuator

w/rubber bushings

Angle Adjustable

Actuator (vertical)

51

HS5E-K Interlock Switches with Key

LD6A Series

SignaLight

XW Series

Emergency Stop

Switch

Maintenance Mode Change

HW Series

Key Selector Switch

(Pin Tumbler)

Mode Change Door Unlocked (safety output OFF)

Hazards of the system and robot are isolated by the safety guard. When a worker needs to work inside the hazardous

area for maintenance, the worker stops the machine using the key to change modes (1), unlock the guard using the key,

then remove the key to bring inside the safety guard (2). The worker can switch operation modes and unlock the safety

guard using a single key. Furthermore, when the key is taken inside the hazardous area, the guard cannot be locked and

the system cannot be turned on. This enables the worker to work safely in the hazardous area.

Door Handle Actuator

HS5E-K

Key Interlock

Switch

+

Door Handle

Actuator

Single

Key!

Head removal detection circuitry is employed in the HS5E-K. With this innovative function, the monitor circuit (41-42) turns off

when the head is removed from the switch, such as when removing the head to change the head direction (applicable with all

models of HS5E-K).

With the head installed on the switch, monitor circuits 41-42 and 51-52 operate in synchronization while the key locks/unlocks

the actuator. When the head is removed, 41-42 turns off and 51-52 turns on. This disagreement is detected by the head removal

detection function.

Head Removal Detection Circuitry (patented)

Actuator unlocked Actuator locked

Monitor circuit

(41-42) with

head removal

detection

function

Head removed

Actuator

unlocked

Actuator

locked

Head

removed

Monitor Circuit

(NC)

41 42

51 52

Monitor Circuit

(NC)

Brown

Pink

Brown/White

Pink/White

LOCK UNLOCK OFF ON

OFF ON

Note: Head removal detection function is not direct opening.

Actuator

unlocked

Actuator

locked

Head

removed

41 42

51 52

(+) (–)

Monitor Circuit

(NC)

Monitor Circuit

(NC)

Brown

Pink

Brown/White

Pink/White

OFF ON ON

OFF ON ON

OFF

ON

Disagreement

HS5E-K

52

HS5E-K Interlock Switches with Key

Interlock Switch Package Quantity: 1

Rear Unlocking

Button

Circuit

Code Contact Configuration Key Removal Position Cable

Length Part No.

Without

VA

21 22

51 52

41 42

11 12

LOCK UNLOCK

53 54

41 42

12

23

11

24

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

A (removable in all

positions)

3m HS5E-KVA003-2A

5m HS5E-KVA005-2A

B (removal in UNLOCK

position)

3m HS5E-KVA003-2B

5m HS5E-KVA005-2B

C (removable in LOCK

position)

3m HS5E-KVA003-2C

5m HS5E-KVA005-2C

VD

A (removable in all

positions)

3m HS5E-KVD003-2A

5m HS5E-KVD005-2A

B (removal in UNLOCK

position)

3m HS5E-KVD003-2B

5m HS5E-KVD005-2B

C (removable in LOCK

position)

3m HS5E-KVD003-2C

5m HS5E-KVD005-2C

With

VA

21 22

51 52

41 42

11 12

LOCK UNLOCK

53 54

41 42

12

23

11

24

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

Monitor Circuit :

A (removable in all

positions)

3m HS5E-KVA0L03-2A

5m HS5E-KVA0L05-2A

B (removal in UNLOCK

position)

3m HS5E-KVA0L03-2B

5m HS5E-KVA0L05-2B

C (removable in LOCK

position)

3m HS5E-KVA0L03-2C

5m HS5E-KVA0L05-2C

VD

A (removable in all

positions)

3m HS5E-KVD0L03-2A

5m HS5E-KVD0L05-2A

B (removal in UNLOCK

position)

3m HS5E-KVD0L03-2B

5m HS5E-KVD0L05-2B

C (removable in LOCK

position)

3m HS5E-KVD0L03-2C

5m HS5E-KVD0L05-2C

• The contact configuration shows the status when the actuator is inserted and the switch is locked.

• Key LOCK and UNLOCK positions are as shown on the right.

• Actuators are not supplied with interlock switches and must be ordered separately.

• To select key numbers, specify numbers 501 to 515 after the Part No.

• When a key number is not specified, key number 500 is supplied as the default key.

Example: HS5E-KVA003-2A501

Note: The key number is engraved on the cylinder.

LOCK UNLOCK

500 (default key) to 515

53

HS5E-K Interlock Switches with Key

Dimensions and Mounting Layouts

HS5E-K

When using Horizontal Mounting / Straight Actuator (HS9Z-A51) RP

Actuator Stop

(Supplied)

Actuator

Interlock Switch Mounting Hole Layout

4-M4

(ø4.3 or M4 tapped hole)

R2.

73.2 2

76.7

53.7

2028

41

36.2 106

145.7 (6.3)

6±1*

1 1 2035

5.2 6.2

26.4

540 2033

106 20 to 22

Slot Plug (Note)

(Supplied)

RP

Actuator Stop

(Supplied)

Actuator

ø25

R2.2

33

5

11 ±1*

…†30

6.2 5.2

26.4

20

2820

40

42.2

36.2 106

145.7 (6.3)2035

1 1

76.7

53.7

73.2

When using Vertical Mounting / Right-angle Actuator (HS9Z-A52) RP RP

Actuator Stop Film

(supplied)

Actuator Stop

(supplied)

Actuator Cover

Actuator Actuator Cover

Actuator

(ø4.3 or M4 tapped hole)

Interlock Switch Mounting Hole Layout

4-M4

Operation Key (supplied)

Slot Plug (Note)

(supplied)

RP: Actuator Mounting

Reference Position 20 29.6

29.6 20

R2.2

R2.2

73.2

73.2

76.7

53.7

53.7

16

1.8

38

36.2 106

145.7 (6.3)

41.5

12.6 ±1*

145.7 (6.3)

36.2 106

7.6±1*

40.3

2035

1 1

2035

1 1

27.7 27.7

76.7

533

5

20

40 33 20

40

30

106 20 to 22

ø25

* Actuator center position

HS5E-KL (Rear Unlocking Button)

When using Horizontal Mounting / Straight Actuator (HS9Z-A51)

Plug the unused actuator entry slot using the plug supplied with the switch.

Actuator Mounting Reference Position

As shown in the figure on the right, the mounting reference

position of the actuator when inserted in the interlock switch

is the position where the actuator stop placed on the actuator

lightly touches the side surface of the interlock switch.

Note: After mounting the actuator, remove the actuator stop

from the actuator.

All dimensions in mm.

Rear unlocking button mounting

X ≤ 6: Panel mounting

6 < X < 23: Not mountable

23 ≤ X ≤ 53 mm: Use a rear unlocking button kit.

X = Panel thickness

(including panel, mounting frame, and mounting plate)

Mounting Hole Layout

Note: With the mounting hole dimension, the rear unlocking button

rod does not touch the hole even when the interlock switch

moves sideways.

RP: Actuator Mounting RP

Reference Position

HS9Z-A51 Actuator

Rear Unlocking Button Rear Unlocking Button

(supplied)

4-M4

(ø4.3 or M4 tapped hole)

ø18

Rear Unlocking

Button

(Reference)

R2.2 ø30

13.4

27

7.

21.

7

5

73.2

533

42.2

6±1

36.2

2820

106

145.7 (6.3)

2035

1 1

20

40

76.7

11±1

41 6.2 5.2 30

M4 2220 106 106

13.4 20 to 22

ø25

HS9Z-A52 Actuator

Actuator Cover

Door Stop

Door Stop HS9Z-A51Actuator

Actuator Stop

Interlock Switch

Actuator Stop

Interlock Switch

HS5E-K

54

HS5E-K Interlock Switches with Key

Actuators

Description Part No. Actuator Retention Force

Straight HS9Z-A51

1,400N minimum

Straight with rubber bushings HS9Z-A51A

Right-angle HS9Z-A52

Right-angle with rubber bushings HS9Z-A52A

Angle Adjustable (vertical) HS9Z-A53

Angle Adjustable (vertical/horizontal) HS9Z-A55

500N minimum

When a retention force of 500N or more is required,

use HS9Z-A53.

• For actuator dimensions, see page 55.

• See “Minimum Radius of Hinged Door” on page 59 and 60 when using the HS5E-K on hinged doors.

Accessories Package Quantity: 1

Description Part No. Remarks

Sliding Actuator HS9Z-SH5 See page 76 for details.

Door Handle

Actuator

Handle Unit (for right-hand door) HS9Z-DH5RH Choose according to the required opening direction.

Handle Unit (for left-hand door) HS9Z-DH5LH See page 68 for details.

Switch Cover Unit HS9Z-DH5C Used for installing the interlock switch inside.

Plug Actuator HS9Z-A5P

Padlock Hasp HS9Z-PH5

Mounting Plate (Note 1) HS9Z-SP51 Can be used for mounting on aluminum frames.

Rear Unlocking Button Kit

HS9Z-FL53

Used when the total thickness of mounting frame, panel, and

mounting plate ∗ is: 23 < X ≤ 33

(20 < X ≤ 30 when switch cover unit HS9Z-DH5C is used)

HS9Z-FL54

Used when the total thickness of mounting frame, panel, and

mounting plate ∗ is: 33 < X ≤ 43

(30 < X ≤ 40 when switch cover unit HS9Z-DH5C is used)

HS9Z-FL55

Used when the total thickness of mounting frame, panel, and

mounting plate ∗ is: 43 < X ≤ 53

(40 < X ≤ 50 when switch cover unit HS9Z-DH5C is used)

∗ The mounting part is a frame or a panel that the product is mounted on.

Note 1: When mounting HS5E-KVA0L (rear unlocking button) on an aluminum frame using the mounting plate, provide a mounting hole

(see page 57) on the mounting plate and use the manual rear unlocking kit (HS9Z-FL5).

55

HS5E-K Interlock Switches with Key

Actuator Dimensions and Mounting Hole Layouts

Straight Actuator (HS9Z-A51)

(Note) Actuator Stop

(supplied with the actuator) 1526

32.4

2820

2.2

4-R

10

5.2 0.8

(6)

6.2

6.4

2

2-M4 Screw

Actuator Mounting Hole Layout

(Straight, Right-angle)

20

Right-angle Actuator (HS9Z-A52) 15

Actuator Stop (supplied with the actuator) (Note)

Actuator Cover

2 2- ø4.4

20

33

3028

4.5 0.8

2 7.2 7.2

1.6

All dimensions in mm.

Straight Actuator (with Rubber Bushings)

(HS9Z-A51A) 30

7.3 43.8

15.3

15

2- ø4.3

2

12 0.8

(20)

0.8

2- ø10

2- ø9 When mounted (5)

Vertical Swing

Washer (supplied with the switch)

Rubber Bushing

Actuator Stop (Note)

· The mounting center distance is set to 12 mm

at the factory. When a distance of 20 mm

distance is required, adjust the distance by

moving the rubber bushing sideways.

· The actuator has flexibility to the direction

indicated by the arrows. When 20-mm distance

is selected, the actuator swings vertically.

Right-angle Actuator (with Rubber Bushings)

(HS9Z-A52A) 3015 15.8 8.5

0.8

2

0.8

When mounted (11.2)

When mounted (39.7)

When mounted (5) 2-ø9 2-ø10Vertical Swing Horizontal Swing

2-ø4.3 (20) 12

Actuator Stop (Plastic) (Note)

(supplied with the actuator)

Rubber Bushing Washer (supplied with

the actuator)

· When the mounting center distance is set

to 12 mm the actuator has flexibility both

vertically and horizontally.

· When the mounting center distance is set

to 20 mm, the actuator swings vertically.

Adjust the distance by moving the rubber

bushings.

Note: The actuator stop film and actuator stop are supplied with the actuator

and used when adjusting the actuator position. Remove after the

actuator position is determined.

Angle Adjustable Actuator (Vertical) (HS9Z-A53)

Actuator Stop

Film (supplied

with the actuator)

Door Hinge Side 20

5

R3.2

445872

33 max.

12 (21)

1

20°

29

Angle Adjustment

(M3 hexagon socket

head bolt)

2-M6 Screw 58

Actuator Mounting Hole Layout

(Vertical Swing)

18

Angle Adjustable Actuator (Horizontal/Vertical)

(HS9Z-A55)

Actuator Stop (Note)

Angle Adjustment

(M3 Hexagon Socket Head Screw)

Actuator Stop (Note)

Angle Adjustable Screw

(M3 Hexagon Socket Head Screw)

(M4 Socket)

7

18.5 28.5

3

3.6

1 R2.1 232638

38

0.8

2

20°

20°

2-M4 Screw

Actuator Mounting Hole Layout

(Horizontal/Vertical)

Vertical Adjustment

Horizontal Adjustment

Orienting

Insert

48.4

14.4

Orienting

Insert

Actuator Orientation

The orientation of actuator swing (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the

actuator. Do not lose the orienting insert, otherwise the actuator will not operate properly.

2-M4 Screw 12

Actuator Mounting Hole Layout

Straight actuator (with rubber bushing)

Right-angle actuator (with rubber bushing)

∗ Mounting centers can be widened to

20 mm by moving the rubber bushings.

HS5E-K

56

HS5E-K Interlock Switches with Key

Accessory Dimensions

Door Handle Actuator

HS9Z-DH5RH (for right-hand door) / Actuator with Key HS5E-K Interlock Switch

110

77°

271 256 49.5

8

8

47.5

220 204 220 102

52

73

49

46

49.8

77°

6

10

7 to 9

13

7 7

11

34 7

12

10 36 8

35

116.5

177

Locked: 81

Unlocked: 84

Mounting Part

Thickness (X): 20 to 50 mm

3

LOCK UNLOCK

LOCK UNLOCK

4

2 1

Material:

Stainless Steel

Rear Unlocking Button

(Nylon 66) (red)

Polyacetal (black)

PADLOCK

49.835

Handle Link Shaft fi8

(free-cutting Steel)

Rear Unlocking

Button Connecting Rod (SUS)

Stainless

Steel

ø10.4

Front Handle (diecast aluminum)

(black)

Rear Handle (diecast aluminum)

(yellow)

Diecast Aluminum

(plated)

Diecast Aluminum

(plated)

56.7 79.7

UNLOCK

211.4

Panel Cut-out

Right-hand Door Handle Unit (HS9Z-DH5RH)

ø26 to 30 (Note 2)

Rear Unlocking Hole

ø26 to 30 (Note 2)

Rear Unlocking Hole

(34 to 41)

11 to 18

26

(102)

(47.5)

(26)

47.5

35

102

204

256

(7 to 9)

6 to 16 13 to 20

36 to 46

8 to 20

7 to 9

Rear Unlocking Button

Hole ø22 to 30

(Note 1)

Rear Unlocking Button

Hole ø22 to 30

(Note 1)

7 to 9

8 to 20

36 to 46

6 to 16 13 to 20

Door Gap Door Gap

Door Gap Door Gap

(7 to 9)

256

204

102 49.5

35

47.5

(26)

(47.5)

7 to 9 mm

(102)

26

40 40 40 40 49.5

LOCK UNLOCK

4(6)-M5

4(6)-M5

2-M5

6-M5

Reference

Reference

3 mm

2 mm

4 mm

Mounting Position Tolerance

0.8 mm

<Front View> <Rear View>

<Front View> <Rear View>

When using the HS5E-KfiL on the

mounting panel of 3 mm or less in

thickness (use the rear unlocking

button).

When using the HS5E-KfiL on the

mounting panel of 20 to 50 mm in

thickness.

· Use the rear unlocking button kit

(HS9Z-FL5fi)

· In the figure shown on the right,

fi40 mm frame is used.

PADLOCK

All dimensions in mm.

Legend Description

➀ Handle Unit for Right-hand Door (HS9Z-DH5RH)

➁ Switch Cover Unit (HS9Z-DH5C)

➂ Rear Unlocking Button Kit (HS9Z-FL5)

➃ Interlock switch (HS5E-K) (sold separately)

• Handle unit for left-hand door (HS9Z-DH5LH) is available.

For details, see page 68.

Note 1: Required when using

the HS5E-KL.

Note 2: Ensure that the hole

in the mounting panel

does not interfere with

the rear handle shaft.

57

HS5E-K Interlock Switches with Key

Sliding Actuator (HS9Z-SH5)

HS5E形とご使用の際は、高さ調整用のプレートにも

　穴加工を行い、最低4か所（上図のA部、B部）を取付ねじで

　固定してください。

51

32.5

34

6-M5 Screws

4

36.2 5

34

20

～22

HS5B形とご使用の際は、最低2か所（上図のA部）を

　取付ねじで固定してください。

HS5B形

安全スイッチ

A部

5

4

36.2

34

106

20

～22

HS5E形

安全スイッチ

高さ調整用プレート

（お客様にてご用意願います）

推奨厚み：5 mm

B部 A部

56 14

37.5

5 19

34 48.5

18 (40)

30.7 75

1615

3

8-R2.6 13

26.5

2.5

30.5

2.5 6

35

2-ø5.2

Actuator

Material: Stainless Steel

Thickness: 2.5 Cover (Stainless Steel)

0

-1

5 0-1

Panel Cut-out HS5E形とご使用の際は、高さ調整用のプレートにも

　穴加工を行い、最低4か所（上図のA部、B部）を取付ねじで

　固定してください。

51

32.5

34

6-M5 Screws

4

36.2 5

34

20

～22

HS5B形とご使用の際は、最低2か所（上図のA部）を

　取付ねじで固定してください。

HS5B形

安全スイッチ

A部

5

4

36.2

34

106

20

～22

HS5E形

安全スイッチ

高さ調整用プレート

（お客様にてご用意願います）

推奨厚み：5 mm

B部 A部

56 14

37.5

5 19

34 48.5

18 (40)

30.7 75

1615

3

8-R2.6 13

26.5

2.5

30.5

2.5 6

35

2-ø5.2

Actuator

Material: Stainless Steel

Thickness: 2.5 Cover (Stainless Steel)

0

-1

5 0-1

Plug Actuator (HS9Z-A5P) 362240

46 43

Washer: Steel

Rivet: Stainless Steel Spacer: Steel

Handle: Aluminum

Thickness: 2

Actuator: stainless steel

Thickness: 2.5

Area coating: Orange

Area

Padlock Hasp (HS9Z-PH5)

60

28

16.5

2-R4

8

2-ø8

Mounting Plate (HS9Z-SP51)

4-M4 Screw

106

20 to 2213.4

ø18 Rear Unlocking

Button Hole

(Note)

Drilling Interlock Switch Mounting Hole

Rear Unlocking Button Kit (HS9Z-FL5)

25.9

40

31.5

30

16

33

60.973

Button: PA66

HS5E-KL

Interlock Switch

(sold separately)

ø10.4

Ø40

Hinge + Plate

Material:

Stainless Steel

Button released

Button pressed

(unlocked)

27.3

21.3

Pin: Stainless Steel

Total thickness of mounting frame,

panel, and mounting plate: 23 to 53 mm

ø18 Rear Unlocking

Button Hole (Note)

16 - 30 33 25.9 60.9

Rear Unlocking Button Mounting Dimensions

2 or 4-M4 Screw

Screw: Steel

Connection Link

Material:

Stainless Steel Example:

When mounted on a 30 mm frame using the mounting plate above (HS9Z-SP51),

select HS9Z-FL54 since the mounting part thickness (X) is 40 (X=10 + 30=40).

∗ With the mounting hole dimension, the rear unlocking button rod does not touch

the hole even when the interlock switch moves sideways.

ø18 Rear Unlocking

Button Hole (Note)

4-M4 Screws

When installing the HS5E-fi44Lfi-G

(rear unlocking button), provide a rear

unlocking button hole on the HS9Z-SP51.

4-R6.4

2-12.8 2-6.6

4-R3.3

4-M4

610

40

170

22

106 187

42.2 50.7

22 4-C3 86.5

(40)

(22) 64.1 (13.4)

(187)

Drilling Rear Unlocking

Button Hole

Material: Anodized aluminum A6063

Weight: Approx. 180g

HS5E-K

58

HS5E-K Interlock Switches with Key

Circuit Diagrams and Operating Characteristics

Interlock Switch Status

Status 1 Status 2 Status 3 Rear Manual Unlock

• Door closed

• Machine ready to

operate

• Door closed

• Machine cannot be

operated

• Door opened

• Machine cannot be

operated

• Door closed

• Machine cannot be

operated

Door Status

Press rear unlocking

button. (Note)

Press

Circuit Diagram

(Example: HS5E-KVA) 11

23

42

54

12

24

41

53

LOCK UNLOCK

53

41

24

12

54

42

23

11

LOCK UNLOCK

11

23

42

54

12

24

41

53

LOCK UNLOCK 11

23

42

54

12

24

41

53

LOCK UNLOCK

Door Closed (locked) Closed (unlocked) Opened Closed (unlocked) Model and Contact ConfigurationHS5E-KVA

Monitor Circuit

(door closed)

11-12

Monitor Circuit

(door open)

23-24

Monitor Circuit

(locked)

41-42

Monitor Circuit

(unlocked)

53-54

HS5E-KVD

Monitor Circuit

(door closed)

11-12

Monitor Circuit

(door closed)

21-22

Monitor Circuit

(locked)

41-42

Monitor Circuit

(locked)

51-52

Note: When the operator is confined in a hazardous area, the actuator can be unlocked manually by pressing the rear unlocking button, which should be

accessed easily by the operator.

• The above contact configuration shows the status when the actuator is inserted and the switch is locked.

• Monitor circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status.

Operation Characteristics (Reference)

• The operating characteristics shown in the chart above are of the HS9Z-A51 actuator. For other actuators, add 1.3 mm.

• The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch.

Approx. 26.4

Approx. 5.3

Approx. 6.9

Approx. 3.3 (Locked Position)

0

(Travel in mm)

(Actuator Insertion Position)

: Contacts OFF (Open)

: Contacts ON (Closed)

Monitor Circuit (door open, NO)

Monitor Circuit (door closed, NC)

Monitor Circuit (unlocked, NO)

Monitor Circuit (locked, NC)

59

HS5E-K Interlock Switches with Key

Safety Precautions

• In order to avoid electric shock or fire, turn the power off

before installation, removal, wire connection, maintenance,

or inspection of the interlock switch.

• If relays are used in the circuit between the interlock

switch and the load, consider the danger and use safety

relays, since welding or sticking contacts of standard

relays may invalidate the functions of the interlock switch.

Perform a risk assessment and establish a safety circuit

that satisfies the requirement of the safety category.

• Do not place a PLC in the circuit between the interlock

switch and the load. Safety and security can be endangered in the event of a malfunction of the PLC.

• Do not disassemble or modify the interlock switch, otherwise a breakdown or an accident may occur.

• Do not install the actuator in a location where the human

body may come in contact. Otherwise injury may occur.

Instructions

• Regardless of door types, do not use the interlock switch

as a door stop. Install a mechanical door stop at the end of

the door to protect the interlock switch against excessive

force.

• Do not apply excessive shock to the interlock switch when

opening or closing the door. A shock to the interlock switch

exceeding 1,000 m/s2

may cause damage to the interlock

switch.

• If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into

the interlock switch through the actuator entry slots. Entry

of foreign objects into the interlock switch may affect the

mechanism of the interlock switch and cause a breakdown.

• Using the slot plugs supplied with the interlock switch,

plug the unused actuator entry slots.

• Do not store the interlock switches in a dusty, humid, or

organic-gas atmosphere.

• Use proprietary actuators only. Using other actuators may

damage the interlock switch.

• Do not modify the actuator, otherwise it will damage the

interlock switch.

• Do not open the lid of the interlock switch. Loosening the

screws may damage the interlock switch.

• The actuator retention force is 1,400N. Do not apply a load

higher than the rated value. When a higher load is expected, provide an additional system consisting of another

interlock switch without lock (such as the HS5D/HS5B

interlock switch) or a sensor to detect the door opening

and stop the machine.

• Regardless of door types, do not use the interlock switch

as a door lock. Install a separate lock using a latch or take

other measures.

• Although the HS9Z-A51A and HS9Z-A52A actuators (w/

rubber bushings) alleviate the shock when the actuator enters the slot on the interlock switch, make sure that excessive shock is not applied. If the rubber bushings become

deformed or cracked, replace with new ones.

• Do not mount the interlock switch facing down as shown

in the figure below. Otherwise, the key may fall off due to

shock.

Incorrect Orientation

Minimum Radius of Hinged Door

When using the interlock switch for a hinged door, refer to

the minimum radius of doors shown below. For doors

with a small minimum radius, use angle adjustable

actuators (HS9Z-A53 or HS9Z-A55) .

Note: Because deviation or dislocation of a hinged door may occur in actual

applications, make sure of the correct operation before installation.

HS9Z-A52 Actuator

When the door hinge is on the extension line of the interlock switch surface:

Door Hinge Door Hinge (161)

(35)

Interlock Switch Mounting Hole

(36.2)

190 mm

170 mm

Minimum Radius

Minimum

Radius

When the door hinge is on the extension line of the actuator mounting

surface:

(231)

(41.5) (40.3)

230 mm

260 mm

Door Hinge Door Hinge

Interlock Switch Mounting Hole Minimum Radius

Minimum

Radius

HS9Z-A52A Actuator (with rubber bushings)

When the door hinge is on the extension line of the interlock switch surface:

(36.2) (35)

(111)

Minimum

Radius

Centers 12 mm : 120 mm Centers 20 mm: 170 mm

Minimum Radius

140 mm

Door Hinge Door Hinge

Interlock Switch Mounting Hole

When the door hinge is on the extension line of the actuator mounting

surface:

(48.2) (47)

(231)

260 mm

Door Hinge Door Hinge

Interlock Switch

Mounting Hole Minimum Radius

Minimum Radius

Centers 12 mm: 230 mm

Centers 20 mm: 310 mm

HS5E-K

60

HS5E-K Interlock Switches with Key

Instructions

Actuator Angle Adjustment (vertical/horizontal)

• Using the angle adjustment screw, the actuator angle can

be adjusted (refer to the dimensional drawing on page 55).

Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller

the applicable radius of the door opening. After installing

the actuator, open the door. Then adjust the actuator so

that its edge can be inserted properly into the actuator

entry slot of the interlock switch.

• After adjusting the actuator angle, apply Loctite to the

adjustment screw so that the screw will not move.

When using the HS9Z-A53 Angle Adjustable (vertical)

Actuator

• When the door hinge is on the extension line of the interlock switch surface: 50 mm

• When the door hinge is on the extension line of the actuator mounting surface: 80 mm

(36.2)

(38)

Interlock Switch Mounting Hole Interlock Switch Mounting Hole

Door

Hinge

Door

Hinge Minimum Radius

Minimum Radius

50 mm

80 mm (68)

(56.5)

When using the HS9Z-A55 Angle Adjustable (vertical/

horizontal) Actuator

• When the door hinge is on the extension line of the interlock switch surface: 50 mm

• When the door hinge is on the extension line of the actuator mounting surface: 70 mm

When the door hinge is on the extension line of the interlock switch surface:

When the door hinge is on the extension line of the actuator mounting

surface

Mounting Examples

• Mount the interlocks switch to a fixed machine or guard,

and mount the actuator on the hinged door. Do not mount

both interlock switch and actuator on the hinged doors,

otherwise malfunction will occur.

Actuator

HS9Z-A51

Door

Interlock Switch

HS5E-K

Door Stop

Application of Sliding Doors

Latch

Application of Hinged Doors

HS5E-K Interlock Switch

Install the interlock switch on the immovable part of the door.

Install the actuator on the movable part of the door.

HS9Z-A52 Actuator

HS9Z-SH5 Sliding Actuator

Door

Installing the Head

Do not use plastic and metallic heads of HS5D/HS5B

interlock switches on the HS5E-K. Be sure to use HS5E

metallic heads. The metal heads of the HS5E, HS5D, and

HS5B look similar. When using these interlock switches

adjacently, ensure that the heads are not interchanged.

Color: Black

Plastic

Color: red,

black or gray

HS5D/HS5B HS5E

Plastic Head Metallic Head Metallic Head Metal

Color: Silver

Color: Gray

or red

* The metal head can be distinguished easily by the color of the

plastic.

Rotating the head

The head can be rotated by removing the four screws from

the corners of the head and reinstalling the head in the

desired orientation. Before wiring the HS5E-K, replace the

head. Before replacing the head, turn the manual unlock

to the UNLOCK position using the manual unlock key.

When reinstalling the head, make sure that no foreign

object enters the interlock switch. Tighten the screws tightly,

without leaving a space between the head and body,

otherwise the interlock switch may malfunction.

(Recommended tightening torque: 0.9 to 1.1 N·m)

Factory Setting Head can be rotated

LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK

(58)

(38) Interlock Switch Mounting Hole Interlock Switch Mounting Hole

(55.5)

(36.2)

(55.5)

(36.2)

70 mm

Minimum Radius

50 mm

Minimum Radius

Minimum Radius

50 mm

Minimum Radius

70 mm

Horizontal Swing Vertical Swing

Horizontal Swing Vertical Swing

Door Hinge Door Hinge

Door Hinge

Door

Hinge

(58)

(38) Interlock Switch Mounting Hole Interlock Switch Mounting Hole

(55.5)

(36.2)

(55.5)

(36.2)

70 mm

Minimum Radius

50 mm

Minimum Radius

Minimum Radius

50 mm

Minimum Radius

70 mm

Horizontal Swing Vertical Swing

Horizontal Swing Vertical Swing

Door Hinge Door Hinge

Door Hinge

Door

Hinge

61

HS5E-K Interlock Switches with Key

Instructions

Head Removal Detection Circuitry

• Only the lock monitor circuit 41-42 turns off (open) when

the head is removed, such as when the head is rotated.

The other monitor circuit 51-52 turns ON (close). Be sure

to connect the lock monitor circuit (41-42) to a safety

circuit.

• When connecting the HS5E-K to a safety circuit, connect

the door monitor circuits (11-12) and the lock monitor

circuits (41- 42) in series. (GS-ET-19)

• When rotating the head, make sure that the interlock

switch is not wired or that the key position is in the UNLOCK position.

Key

Follow the instructions below to avoid operating failures and

damage.

• Insert the key completely.

• Do not remove or insert the key while turning the key.

• Other than the standard key number (500), 15 types of

key numbers are available. Use a key with the same

number as the number on the cylinder.

LOCK UNLOCK

• Do not apply excessive force when

turning the key. Otherwise operating

failures and damage may occur.

• Do not turn the key to the LOCK side while the actuator is

removed (door open). Otherwise, operating failures and

breakdowns may occur.

LOCK UNLOCK

Do not turn the key to

LOCK while the actuator

is removed.

LOCK UNLOCK

Installing the Rear Unlocking Button (HS5EKL)

After installing the interlock switch on the panel, place the

rear unlocking button (supplied with the switch) on the

push rod on the back of the interlock switch, and fasten

the button using the screw supplied with the switch. Rear

unlocking buttons can be installed alone when the total

thickness of mounting frame and panel is 6 mm or less.

When the total thickness of mounting frame, panel, and

mounting plate is 23 to 53 mm, use the rear unlocking

button kit (HS9Z-FL53, HS9Z-FL54, or HS9Z-FL55) sold

separately.

Safety Precautions

After installing the rear unlocking button, apply Loctite to the

screw so that the screw dose not become loose. The button

is made of glass-reinforced PA66 (66 nylon). The screw is

made of iron. Take the compatibility of the plastic material

and Loctite into consideration.

Mounting the Rear Unlocking Button Kit

1. Install a connecting rod onto the push rod on the HS5E-K

rear unlocking button interlock switch (HS5E-KL, sold

separately).

2. A pin is attached to the connecting rod.

Insert the pin into the hole in the

push rod, using pliers.

3. Pull the connection rod from the hole

in the mounting frame, and turn the

button operating pin to the horizontal

position.

Correct Incorrect

Connection Rod Orientation

Pull

Connection Rod

Safety Precautions

Ensure that the connecting rod is pulled out completely

and it is horizontal to the interlock switch, otherwise the

unlocking button cannot be installed.

Note:Frame or panel must be supplied by the user.

For the mounting hole layout of interlock switches, see page

57.

When using the mounting plate HS9Z-SP51, provide a

hole for the connecting rod in the plate according to the

mounting plate mounting hole layout shown on page 57.

4. Install the unlocking button on the connecting rod by

fitting the pin to the grooves on the back of the button,

and fasten the base plate on the mounting frame using

the screws.

5. After fastening the screws, check if locking and unlocking

operations can be performed.

Button Operating Pin

Button

Groove

Screw

Unlocking

Button

Safety Precautions

Install the rear unlocking button kit in the correct direction

as shown below. Do not install the kit in incorrect directions,

otherwise a malfunction may occur.

Correct Orientation Incorrect Orientation

Do not apply strong force, exceeding 100 m/s2

, to the

interlock switch while the rear unlocking button is not

pressed, otherwise a malfunction may occur. HS5E-KfiL

Interlock Switch

Rear Unlocking Button

M3 Sems Screw

Panel

Push Rod

Connecting

Rod

Push Rod

HS5E-KfiL

Interlock

Pin Switch

HS5E-K

62

HS5E-K Interlock Switches with Key

Instructions

Manual Unlocking using the Rear Unlocking Button

• The rear unlocking button is used by the operator confined

in a hazardous area for emergency escape.

Unlock

Rear Unlocking Button

Unlock

Rear Unlocking

Button Kit

How to operate

• When the rear unlocking button is pressed, the interlock

switch is unlocked and the door can be opened.

• To lock the interlock switch, pull back the button.

• When the button remains pressed, the interlock switch

cannot be locked even if the door is closed, and the main

circuit remains open.

Safety Precautions

• Install the rear unlocking button in a place where only the

operator inside the hazardous area can use it. Do not

install the button in a place where an operator outside the

hazardous area can use it, otherwise the interlock switch

may be unlocked during usual machine operation, causing

danger.

• Operate the rear unlocking button by hand only. Do not

operate using a tool or with excessive force. Do not apply

force to the button from the direction other than the proper

direction, otherwise the button will be damaged.

Recommended Tightening Torque for

Mounting Screws

• HS5E-K interlock switch: 1.8 to 2.2 N·m (four M4 screws)

(Note)

• Rear unlocking button: 0.5 to 0.7 N·m

• Rear unlocking button kit: 4.8 to 5.2 N·m (M5 Screw)

• Actuators

HS9Z-A51: 1.8 to 2.2 N·m (two M4 screws) (Note)

HS9Z-A52: 0.8 to 1.2 N·m (two M4 Phillips screws)

HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) (Note)

HS9Z-A53: 4.5 to 5.5 N·m (two M6 screws) (Note)

HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) (Note)

Note: The above recommended tightening torques of the mounting

screws are the values confirmed with hex socket head bolts.

When other screws are used and tightened to a smaller

torque, make sure that the screws do not become loose after

mounting.

• Mounting bolts must be provided by the users.

• To avoid unauthorized or unintended removal of the interlock switch and the actuator, it is recommended that

the interlock switch and actuator are installed in a secure

manner, for example using special screws or welding the

screws.

• When installing the HS9Z-A51A and HS9Z-A52A actuators, use the washer (supplied with the actuator) on the

hinged door, and mount tightly using two M4 screws.

M4 Screw Hole

Hinged Door

Note: Choose mounting centers of

either 12 mm or 20 mm.

M4 Screw

Rubber Bushing

Washer

63

HS5E-K Interlock Switches with Key

Instructions

Cables

• Do not fasten or loosen the gland at

the bottom of the interlock switch.

• When bending the cable during wiring, make sure that the cable radius

is kept at 30 mm minimum.

• When wiring, make sure that water

or oil does not enter the cable.

• Do not open the lid of the interlock

switch. Otherwise the interlock

switch will be damaged.

Wire Identification

• Wires can be identified by color and white line printed on

the wire.

• Wires whose colors are white, black, gray and gray/white

cannot be used.

No. Insulation No. Insulation No. Insulation No. Insulation

1 White 4 Blue 7 Blue/White 10 Pink/White

2 Black 5 Brown/White 8 Orange/White 11 Gray

3 Brown 6 Orange 9 Pink 12 Gray/White

Jacket

Insulation

2 1

10 12 9 11 8 7 6 4 3

5

Circuit Code Identification

• Circuit codes can be identified by the insulation color in

each contact configuration.

• The following table shows the identification of circuit

numbers.

• When wiring, cut unnecessary wires such as the dummy

insulation (white) and any unused wires.

Door Monitor

HS5E-KVA

HS5E-KVD

11 12

41 42

51 52

53 54

41 42

12

23

11

24

Model Contact Configuration

LOCK UNLOCK

21 22

Monitor Circuit: Blue

Monitor Circuit: Orange

Monitor Circuit:

Monitor Circuit:

Monitor Circuit: Blue

Monitor Circuit: Orange

Monitor Circuit:

Monitor Circuit:

Orange/White

Brown

Pink

Brown

Pink

Blue/White

Orange/White

Blue/White

Pink/White

Brown/White

Pink/White

Brown/White

• The contact configuration shows the status where the actuator is

inserted and the switch is locked.

30 mm

Gland Minimum

Radius

Lid

(48)

HS5E-K

64

HS5E-K Interlock Switches with Key

Logic Circuit using FS1A Safety Controller

Example 1: Hostage control (one robot)

Turn the key selector switch to Teach Mode and remove the key. Unlock HS5E-K using the same key, then remove the key

and open the door to enter.

Gripping the enabling switch in the enabling position enables the robot to operate.

FS1A-C11S

LOGIC13A

Emergency

Stop Switch

Emergency

Stop Switch

HE2G

Grip Switch

HW Series

Key Selector

Switch

(Pin Tumber

Type)

HS5E-K

Key Interlock

Switch

>=1 Safety Input 1

T0, X0, X1

Teach Mode

Auto Mode

Control

Safety Input 2

T2, X2, T3, X3

Safety Input 6

T12, X12,

T13, X13

Safety Input 5

T10, X10,

T11, X11

Safety Input 4

T6, X6, T7, X7

Safety Input 3

T4, X4, T5, X5

Start Input 1

X16

Start Input 2

X17

External Device Monitor 1

T14, X14

Monitor Input

Monitor Input

External

Device

Monitor

Self-hold function circuit 1

Mode Select

II

Hold

Trigger

Self-hold

function

Self-hold function circuit 2

Y0

Y1

Y2

Y3

Safety Output 1

Safety Output 2

Hold

EDM

Hold

EDM

Self-hold function circuit 3

Hold

Trigger

Self-hold

function

Hold

Trigger

Self-hold

function

&

&

&

&

Dual Channel Direct Opening

Dual Channel

Direct Opening

Dual Channel

Dependent

Dual Channel

Dependent

Dual Channel

Dependent

Control

Start

EDM

EDM External Device Monitor 2

T15, X15

OSSD

with

Off-delay

OSSD

External

Device

Monitor

65

HS5E-K Interlock Switches with Key

Example 2: Partial Mode Change (Multiple Robots)

Three FS1A safety controllers are required for two robots and four FS1A safety controllers for three robots.

Turn the key selector switch of the first robot (logic no. 103) to Teach Mode and remove the key. Unlock the HS5E-K interlock

switch using the same key and open the door to enter. Using the same key, Turn the key selector switches of the second

(logic No. 13b) or subsequent robots to be operated to Teach Mode. Gripping the enabling switch in the enabling position

enables the robot to operate. Note 1: Teaching is possible with one robot at a time. Teaching multiple robots is not possible at the same time.

Note 2: The emergency stop switch connected to the first FS1A safety controller is effective for all robots.

Note 3: Connect safety outputs Y2 and Y3 (solid state outputs) of the first FS1A safety controller to the RF1V force guided relay (K1, K2), and connect its NO

contact to the safety output Y0, Y1 of the second and the subsequent FS1A safety controllers. Connect NC contact to the EDM input of the first FS1A

safety controller.

The required number of RF1V (K1, K2):

For two robots: 2NO2NC

For three robots: 3NO1NC

For four robots: 4NO2NC

Note 4: The emergency stop switch connected to the second and subsequent FS1A safety controllers are effective for the robot only.

Note 5: Connect the NC contacts of K3 and K4 to EDM input of the second FS1A safety controller. Connect the NC contacts of K5 and K6 to the EDM input of

the third FS1A safety controller. Select force guided relays for K3, K4, K5 and K6 according to the operation control circuits of the robots.

Teach Mode

Auto Mode

Y0

Y1

EDM

&

&

Self-hold function circuit 2

Self-hold function circuit 1

OSSD

OSSD

FS1A-C11S LOGIC 13b (inside the guard)

Control

&

FS1A-C11S

LOGIC103

Teach Mode

Auto Mode

Y0

Y1

EDM

&

&

Self-hold function circuit 2

Self-hold

function circuit 3

Self-hold function circuit 1

FS1A-C11S LOGIC 13b (inside the guard)

Control

&

Y2

Y0 Y1

&

Self-hold function circuit 2

EDM

&

&

Self-hold function circuit 1

Self-hold

function circuit 3

Self-hold

function circuit 3

Open

Open

K1

K2

K3

K4

K5

K6

K1

K2

K1

K2

Dual Channel

Direct Opening

Monitor Input

Dual Channel

Dependent

Dual Channel

Dependent

Dual Channel

Dependent

Dual Channel

Direct Opening

Dual Channel

Direct Opening

Monitor Input

Monitor Input

Monitor Input

Monitor Input

Monitor Input

Dual Channel Safety

Dual Channel

Safety

External

Device

Monitor

External

Device Monitor

External

Device Monitor

Mode

Select II

Mode

Select

Mode

Select

Control

Start

>=1

>=1

>=1

Hold

Trigger

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Self-hold

Function

Hold

Trigger

Hold

Trigger

Hold

Trigger

Hold

Trigger

Hold

Trigger

Hold

Trigger

Hold

Trigger

Hold

Control Start

Trigger

Hold

Hold

Hold

Hold

EDM

EDM

EDM

EDM

OSSD

with

off-delay

OSSD

with

off-delay

Y3

Teach Mode

Auto Mode

HE2G

Grip Switch

HE2G

Grip Switch

HW series

Key Selector

Switch

(pin tumbler key)

Emergency

Stop Switch

Emergency

Stop Switch

Emergency

Stop Switch

HW series

Key Selector

Switch

(pin tumbler key)

HW series

Key Selector

Switch

(pin tumbler key)

HS5E-K

Key

Interlock

Switch

K1 to K6: RF1V force guided relay

HS5E-K

E-091

• See website for details on approvals and standards.

HS7A-DMC

Model Features Page

HS7A-DMP

2-contact E-095

3-contact E-099

Coded Magnetic Switches

HS7A Series

Compact and easy positioning.

* Coded magnetic switches can be used as a interlock switch

only when used with a safety relay module designated by

IDEC.

E-092

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS6B

Interlock

Switches

16mm

30mm

7mm 15mm

51mm

78mm

HS7A-DMC

Coded magnetic switch

Resistance When NO contact is used

Actuator

Reed Magnet

switch

Coded magnetic switch

HS7A-DMC

Actuator

HS9Z-ZC1

Coded magnetic switch Coded magnetic switch Coded magnetic switch

Installation example

Operating principle (Reed switch)

Compact

Requirements for using the coded magnetic switches correctly

Safety category 4

(EN/ISO13849-1) compliant

Easy positioning IP67

The reed switch inside the coded magnetic

switch turns ON (NO contact) or OFF (NC

contact) when the magnet of the actuator

comes close to the coded magnetic switch.

The switch cannot be defeated with a

commercial magnet or a metal piece because

multiple magnets are used.

Coded magnetic switches are ideal for

mounting on protective doors that are

difficult to position as there is space

allowance to position with the actuator.

By using the HS7A coded magnetic switch

with HR6S safety module, up to safety

category 4 (EN/ISO13849-1) can be

acheived.

Coded magnetic switches do not have a direct opening function where a circuit is always shut off when the guard is opened. Therefore, a

coded magnetic switch must be used in combination with an exlusive safety relay module.

Because the reed switch is filled with

plastic, the switches have strong dust and

waterproof characteristics and can be

washed with water.

HR6S-S1 HR6S-DN1

E-093

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A Coded Magnetic Switches

E-094

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A Coded Magnetic Switches

E-095

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Compact size and easy positioning.

Combination with proprietary relay modules achieves safety category 4 (EN ISO 13849-1).

HS7A Coded Magnetic Switches

Contact

Configuration

Cable

Length LED Part No. Applicable Safety

Relay Module

1NO+1NC

2m

Without HS7A-DMC5902

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

HR6S-S1*

HR6S-DN*

With HS7A-DMC5912

5m

Without HS7A-DMC5905

With HS7A-DMC5915

10m

Without HS7A-DMC59010

With HS7A-DMC59110

2NO

2m

Without HS7A-DMC7902

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

With HS7A-DMC7912

5m

Without HS7A-DMC7905

With HS7A-DMC7915

10m

Without HS7A-DMC79010

With HS7A-DMC79110

*: C (Push-in), P (Screw)

• Package quantity: 1

• The HS7A-DMC coded magnetic switch is supplied with an HS9Z-ZC1

actuator.

• The contact configuration in the table above shows the contact status when

the coded magnetic switch is not activated.

HR6S Safety Relay Modules for

Coded Magnetic Switches

Safety Relay Module Voltage Number of Inputs

HR6S-S1C

24V AC –15 to +10% 50/60 Hz

24V DC –20 to +20%

2

HR6S-S1P

HR6S-DN1C

6

HR6S-DN1P

HR6S-AF1C

1

HR6S-AF1P

Accessory

Name Part No.

Actuator HS9Z-ZC1

• One HS9Z-ZC1 is supplied with each HS7A-DMC coded magnetic switch.

Specifications

Applicable Standards

IEC/EN 60947-5-1

UL508 (UL listed)

CSA C22.2, No. 14

Type and Coded level Type 4 interlocking device

/ low level coded (EN ISO14119)

Operating Temperature –25 to +85°C (no freezing)

Relative Humidity 30 to 85% RH (no condensation)

Storage Temperature –40 to +85°C (no freezing)

Pollution Degree 3

Electric Shock Protection Class II (IEC 60536)

Degree of Protection IP67 (IEC 60529)

Shock Resistance 300 m/s2

(11 ms) (IEC 60068-2-7)

Vibration Resistance 100 m/s2

(10 to 150 Hz) (IEC 60068-2-6)

Rated Voltage (Ue) 24V DC

Rated Current (Ie) 100 mA

Repeat Accuracy 10% maximum

Maximum Operating Frequency 150 Hz

Voltage Drop

I = 10 mA 0.1V (without LED) / 2.4V (with LED)

I = 100 mA 1V (without LED) / 4.2V (with LED)

Housing Material PBT

Housing Color Red

Cable AWG23 (0.25 mm2 ) × 4

Cable length: 2m, 5m, 10m

Weight (approx.) HS7A-DMC: 100g (cable length: 2m)

HS9Z-ZC1: 9g

Dimensions

16 8 2-ø3.5

51

2-ø6

16

51

3.5 3.5

7 7

16 8

2-ø3.5

2-ø6

16

12.5

Minimum Radius

30 mm

HS7A-DMC

(Coded Magnetic Switches)

HS9Z-ZC1 (Actuator)

All dimensions in mm.

For the HR6S catalog, see below.

https://apac.idec.com/idec-apac/en/SGD/Safety-Components/Safety-RelayModule/HR6S-Series/c/HR6S_Series

E-096

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Wiring Diagram

The following diagrams show the contact statuses when the coded magnetic switches are activated by the actuators.

Below are examples of wiring diagrams.

AC/DC

DC K1

K2

Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition Channel 1 Channel 2

Safety Output

Guard 1: Closed Guard 3: Closed Guard 5: Closed

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

S7

HR6S-DN

S1

K3 K4

F1

K3

K4 ESC HS7A-DM Black Brown+ Blue White

S3

HS7A-DM

S5

HS7A-DM

S2

HS7A-DM

White

Blue Brown+

Black

S4

HS7A-DM

S6

HS7A-DM

Black

Brown+ Blue

White

Black

Brown+ Blue

White

Start

Switch

White

Blue Brown+

Black

White

Blue Brown+

Black

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Category 4, PL= e (EN ISO 13849-1)/SIL3 circuit example

When using HR6S-DN1 + HS7A-DMC59 (NC+NO) + HS9Z-ZC1

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input(1)

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

S1

Guard: Closed

ESC

K3

K4

F1

K3 K4 HS7A-DMBrown+ Black White Blue

Start

Switch

Category 4, PL= e (EN ISO 13849-1)/ SIL3 circuit example

When using HR6S-AF1 + HS7A-DMC79 (NC+NO) + HS9Z-ZC1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-S1 + HS7A-DMC59 (NC+NO) + HS9Z-ZC1

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

S1

S2

Guard 2: Closed

Guard 1: Closed HS7A-DM HS7A-DM

Black

ESC

K3

K4

K3 K4

F1

Brown+ Blue

White Black

Brown+ Blue

White

Start Switch

Note: The circuit example of HR6S and HS7A-DMP79

may not satisfy Category 4 depending on the

operating condition.

Contact IDEC for details.

E-097

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

E-098

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Safety Precautions

• In order to avoid electric shock or fire, turn power off before

installation, removal, wire connection, maintenance, or inspection of

the coded magnetic switch.

•Do not install the actuator in the location where the human body may

come in contact. Otherwise injury may occur.

Instructions

• Safety category 4 (EN ISO 13849-1) can be achieved by combining

the HS7A coded magnetic switch and HR6S safety relay module

(monitor the dual contacts using the safety relay module).

•When using coded magnetic switches, combine with a proprietary

safety relay module and confirm that the conformable safety category

and the safety category (EN ISO 13849-1) required to the machinery

have been achieved.

• Be sure to use the HS7A coded magnetic switch in combination with

the proprietary actuator HS9Z-ZC1. Do not use other actuators.

• Do not install/remove the coded magnetic switch while the power is on.

Coded magnetic switches have a built-in non-resettable short-circuit

protection (fuse). By adding an external fuse (500mAgG) in series

with each switch contact to avoid damage to the internal protection in

case of misuse.

• Regardless of door types, do not use the coded magnetic switch as

a door stop. Install a mechanical door stop on the edge of the door to

protect the switch against excessive force.

• A shock to the door exceeding 300 m/s2

(approx. 30G) may cause a

failure to the switch.

•Do not store the coded magnetic switches in a dusty, humid, organicgas atmosphere, or areas subject to direct sunlight.

Operating Direction

Markings Markings

* *

1mm 1mm 1mm

* Safety output ON distance (Sao): 4 mm

Precautions for Installation

b > 13 mm

d = 81 × 55 mm

a > 40 mm

When installing on a ferromagnet

a

a

A: nonmagnetic material

b

d

A

A

Ferromagnet

Close mounting

Tightening Torque

1 N·m max.

Use a nonmagnetic screw.

Precaution for Cable Wiring

Tensile force on the cable may cause

disconnection. Be sure to secure the

cable near the coded magnetic switches.

100 mm

Precautions for Mounting the Actuator

> 0.3 mT

1 mm Do not use the coded magnetic switch as a

mechanical stop for movable guard.

Do not use a hammer to adjust a position of the

coded magnetic switch.

Do not use the coded magnetic switch

in a magnetic field of 0.3 mT or over.

Operation Chart

Contact Status

HS7A-DMC59 HS7A-DMC79

Sao: Assured operating distance where the safety output is

sure to turn on.

Sar: Assured release distance where the safety output is

sure to turn off.

Note: When the transfer time between the actuator’s Sao-Sar is

500 ms or longer, the time lag is detected as an error.

Operation Area

Dimensions: mm

(1NO+1NC) (2NO)

Brown/Blue

Black/White

Brown/Blue

Black/White

1 5 (Sao) 15 (Sar) 1 5 (Sao) 15 (Sar)

Safety output ON area Sao

14 14

(Minimum Distance) (Minimum Distance)

Contact Closed (1)

Contact Open (0)

Transient State

E-099

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMP Coded Magnetic Switches (3-contact)

HS7A Coded Magnetic Switches

Contact

Configuration

Cable

Length LED Part No. Applicable Safety

Relay Module

1NO+2NC

2m With HS7A-DMP5012 HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

HR6S-S1*

HR6S-DN*

5m

Without HS7A-DMP5005

With HS7A-DMP5015

2NO+1NC

2m Without HS7A-DMP7002

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

With HS7A-DMP7012

5m Without HS7A-DMP7005

With HS7A-DMP7015

*: C (Push-in), P (Screw)

• Package quantity: 1

• The HS7A-DMP coded magnetic switch is supplied with an HS9Z-ZP1 actuator.

• The contact configuration in the table shows the contact status when the

coded magnetic switch is not activated.

HR6S Safety Relay Module for

Coded Magnetic Switches

Safety Relay Module Number of Inputs

HR6S-S1C 2 HR6S-S1P

HR6S-DN1C 6 HR6S-DN1P

HR6S-AF1C 1 HR6S-AF1P

Accessory

Name Part No.

Actuator HS9Z-ZP1

• One HS9Z-ZP1 is supplied with the HS7A-DMP coded magnetic switch.

Specifications

Applicable Standards

IEC/EN 60947-5-1

UL508 (UL listed)

CSA C22.2, No. 14

Type and Coded level Type 4 interlocking device

/ low level coded (EN ISO14119)

Operating Temperature –25 to 85°C (no freezing)

Relative Humidity 35 to 85% RH (no condensation)

Storage Temperature –40 to +85°C (no freezing)

Pollution Degree 3

Electric Shock Protection Class II (IEC 60536)

Degree of Protection IP67 (IEC 60529)

Shock Resistance 300 m/s2

(11 ms) (IEC 60068-2-7)

Vibration Resistance 100 m/s2

(10 to 150 Hz) (IEC 60068-2-6)

Rated Voltage (Ue) 24V DC

Rated Current (Ie) 100 mA

Repeat Accuracy 10% maximum

Maximum Operating Frequency 150 Hz

Voltage Drop I = 10 mA 0.1V (without LED), 2.4V (with LED)

I = 100 mA 1V (without LED), 4.2V (with LED)

Electrical Durability 1,200,000 operations minimum

Housing Material PBT

Housing Color Red

Cable AWG23 (0.25 mm2 ) × 6

Cable length: 2m, 5m

Weight (approx.) HS7A-DMP: 180g (cable length: 2 m)

HS9Z-ZP1: 50g

Dimensions

13

88

13

88

8

25

3.5

6.578

Minimum Radius

30mm

78

2×ø4.5 2×ø4.5

8

25

3.5 6.5

HS7A-DMP

(Coded Magnetic Switch)

HS9Z-ZP1 (Actuator)

All dimensions in mm.

HR6S Safety Relay Modules for

Coded Magnetic Switches

HS7A Coded Magnetic Switches

For the HR6S catalog, see below.

https://apac.idec.com/idec-apac/en/SGD/Safety-Components/Safety-RelayModule/HR6S-Series/c/HR6S_Series

E-100

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMP Coded Magnetic Switches (3-contact)

Wiring Diagram

The following diagrams show the contact statuses when the coded magnetic switches are activated by the actuators.

Below are examples of wiring diagrams.

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-S1 + HS7A-DMP50 (NC+NC+NO) + HS9Z-ZP1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-DN1 + HS7A-DMP50 (NC+NC+NO) + HS9Z-ZP1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-AF1 + HS7A-DMP70 (NO+NO+NC) + HS9Z-ZP1

Note: The circuit example of HR6S and HS7A-DMP70 may

not satisfy Category 4 depending on the operating condition.

Contact IDEC for details.

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC) Monitor Signal

(to PLC) Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed

E-101

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMP Coded Magnetic Switches (3-contact)

Safety Precautions

• In order to avoid electric shock or fire, turn the power off before

installation, removal, wire connection, maintenance, or inspection of

the coded magnetic switch.

•Do not install the actuator in the location where the human body may

come in contact. Otherwise injury may occur.

Instructions

• Safety category 4 (EN ISO 13849-1) can be achieved by combining

the HS7A coded magnetic switch and HR6S safety relay module

(monitor the dual contacts using the safety relay module).

•When using coded magnetic switches, combine with a proprietary

safety relay module and confirm that the conformable safety category

and the safety category (EN ISO 13849-1) required to the machinery

have been achieved.

• Be sure to use the HS7A coded magnetic switch in combination with

the proprietary actuator HS9Z-ZP1. Do not use other actuators.

• Do not install/remove the coded magnetic switch while the power is on.

Coded magnetic switches have a built-in non-resettable short-circuit

protection (fuse). By adding an external fuse (500mAgG) in series

with each switch contact to avoid damage to the internal protection in

case of misuse.

• Regardless of door types, do not use the coded magnetic switch as

a door stop. Install a mechanical door stop on the edge of the door to

protect against excessive force.

• A shock to the door exceeding 300 m/s2

(approx. 30G) may cause a

failure to the coded magnetic switches.

•Do not store the switches in a dusty, humid, organic-gas atmosphere,

or areas subject to direct sunlight.

Operating Direction

Markings Markings

1mm

*

1mm

1mm

Safety output ON distance (Sao): 4 mm

Precautions for Installation

A

A

d

b

b > 10mm

d > 118 × 55 mm

a

a > 100 mm

A: nonmagnetic material

Ferromagnet

When installing on a ferromagnet Close mounting

Tightening Torque

1 N·m max.

Use a nonmagnetic screw.

Precaution for Cable Wiring

Tensile force on the cable may cause

disconnection. Be sure to secure the cable

near the coded magnetic switch.

100 mm

Precautions for Mounting Actuator

1 mm

Do not use the coded magnetic

switch in a magnetic field of

0.3 mT or over.

Do not use the coded magnetic switch as a

mechanical stop for the movable guard.

Do not use a hammer to adjust the position of

coded magnetic switch.

≥ 0.3mT

Operation Chart

Brown/Blue

Gray/Pink

White/Black

Brown/Blue

Gray/Pink

White/Black

14 14

(Minimum Distance) 1 8 (Sao) 20 (Sar) (Minimum Distance) 1 8 (Sao) 20 (Sar)

Contact closed (1)

Contact open (0)

Transient area

Sao: Assured operating distance where

the safety output is sure to turn on.

Sar: Assured release distance when the

safety output is sure to turn off.

Note: When the transfer time between the

actuator’s Sao-Sar is 500 ms or longer, the time lag is detected as an error.

Safety output ON area

HS7A-DMP50

(1NO+2NC)

HS7A-DMP70

(2NO+1NC)

Contact Status

Operation Area

Dimensions: mm

SAPEN01A_E HS7A April 2023

1. Notes on contents of Catalogs

(1) Rated values, performance values, and specification values of IDEC products

listed in this Catalog are values acquired under respective conditions in

independent testing, and do not guarantee values gained in combined

conditions.

Also, durability varies depending on the usage environment and usage

conditions.

(2) Reference data and reference values listed in Catalogs are for reference

purposes only, and do not guarantee that the product will always operate

appropriately in that range.

(3) The specifications / appearance and accessories of IDEC products listed in

Catalogs are subject to change or termination of sales without notice, for

improvement or other reasons.

(4) The content of Catalogs is subject to change without notice.

2. Note on applications

(1) If using IDEC products in combination with other products, confirm the

applicable laws / regulations and standards.

Also, confirm that IDEC products are compatible with your systems, machines,

devices, and the like by using under the actual conditions. IDEC shall bear no

liability whatsoever regarding the compatibility with IDEC products.

(2) The usage examples and application examples listed in Catalogs are for

reference purposes only. Therefore, when introducing a product, confirm the

performance and safety of the instruments, devices, and the like before use.

Furthermore, regarding these examples, IDEC does not grant license to use

IDEC products to you, and IDEC offers no warranties regarding the ownership

of intellectual property rights or non-infringement upon the intellectual

property rights of third parties.

(3) When using IDEC products, be cautious when implementing the following.

i. Use of IDEC products with sufficient allowance for rating and

performance

ii. Safety design, including redundant design and malfunction prevention

design that prevents other danger and damage even in the event that an

IDEC product fails

iii. Wiring and installation that ensures the IDEC product used in your

system, machine, device, or the like can perform and function according

to its specifications

(4) Continuing to use an IDEC product even after the performance has

deteriorated can result in abnormal heat, smoke, fires, and the like due to

insulation deterioration or the like. Perform periodic maintenance for IDEC

products and the systems, machines, devices, and the like in which they are

used.

(5) IDEC products are developed and manufactured as general-purpose products

for general industrial products. They are not intended for use in the following

applications, and in the event that you use an IDEC product for these

applications, unless otherwise agreed upon between you and IDEC, IDEC shall

provide no guarantees whatsoever regarding IDEC products.

i. Use in applications that require a high degree of safety, including nuclear

power control equipment, transportation equipment (railroads / airplanes

/ ships / vehicles / vehicle instruments, etc.), equipment for use in outer

space, elevating equipment, medical instruments, safety devices, or

any other equipment, instruments, or the like that could endanger life or

human health

ii. Use in applications that require a high degree of reliability, such as

provision systems for gas / waterworks / electricity, etc., systems that

operate continuously for 24 hours, and settlement systems

iii. Use in applications where the product may be handled or used deviating

from the specifications or conditions / environment listed in the Catalogs,

such as equipment used outdoors or applications in environments

subject to chemical pollution or electromagnetic interference

If you would like to use IDEC products in the above applications, be sure

to consult with an IDEC sales representative.

3. Inspections

We ask that you implement inspections for IDEC products you purchase without

delay, as well as thoroughly keep in mind management/maintenance regarding

handling of the product before and during the inspection.

4. Warranty

(1) Warranty period

The warranty period for IDEC products shall be one (1) year after purchase or

delivery to the specified location. However, this shall not apply in cases where

there is a different specification in the Catalogs or there is another agreement

in place between you and IDEC.

(2) Warranty scope

Should a failure occur in an IDEC product during the above warranty period

for reasons attributable to IDEC, then IDEC shall replace or repair that

product, free of charge, at the purchase location / delivery location of the

product, or an IDEC service base. However, failures caused by the following

reasons shall be deemed outside the scope of this warranty.

i. The product was handled or used deviating from the conditions /

environment listed in the Catalogs

ii. The failure was caused by reasons other than an IDEC product

iii. Modification or repair was performed by a party other than IDEC

iv. The failure was caused by a software program of a party other than

IDEC

v. The product was used outside of its original purpose

vi. Replacement of maintenance parts, installation of accessories, or the like

was not performed properly in accordance with the user’s manual and

Catalogs

vii. The failure could not have been predicted with the scientific and

technical standards at the time when the product was shipped from

IDEC

viii. The failure was due to other causes not attributable to IDEC (including

cases of force majeure such as natural disasters and other disasters)

Furthermore, the warranty described here refers to a warranty on the IDEC

product as a unit, and damages induced by the failure of an IDEC product are

excluded from this warranty.

5. Limitation of liability

The warranty listed in this Agreement is the full and complete warranty for IDEC

products, and IDEC shall bear no liability whatsoever regarding special damages,

indirect damages, incidental damages, or passive damages that occurred due to an

IDEC product.

6. Service scope

The prices of IDEC products do not include the cost of services, such as dispatching

technicians. Therefore, separate fees are required in the following cases.

(1) Instructions for installation / adjustment and accompaniment at test operation

(including creating application software and testing operation, etc.)

(2) Maintenance inspections, adjustments, and repairs

(3) Technical instructions and technical training

(4) Product tests or inspections specified by you

The above content assumes transactions and usage within your region. Please

consult with an IDEC sales representative regarding transactions and usage outside

of your region. Also, IDEC provides no guarantees whatsoever regarding IDEC

products sold outside your region.

Ordering Terms and Conditions

Thank you for using IDEC Products.

By purchasing products listed in our catalogs, datasheets, and the like (hereinafter referred to as “Catalogs”) you agree to be bound by these terms and conditions. Please read

and agree to the terms and conditions before placing your order.

Specifications and other descriptions in this brochure are subject to change without notice.

2023 IDEC Corporation, All Rights Reserved.

USA IDEC Corporation

EMEA APEM SAS

China IDEC (Shanghai) Corporation

IDEC Izumi (H.K.) Co., Ltd.

Taiwan IDEC Taiwan Corporation

Singapore IDEC Izumi Asia Pte. Ltd.

Thailand IDEC Asia (Thailand) Co., Ltd.

India IDEC Controls India Private Ltd.

Japan IDEC Corporation

Head Office 6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-0004, Japan www.idec.com

E-091

• See website for details on approvals and standards.

HS7A-DMC

Model Features Page

HS7A-DMP

2-contact E-095

3-contact E-099

Coded Magnetic Switches

HS7A Series

Compact and easy positioning.

* Coded magnetic switches can be used as a interlock switch

only when used with a safety relay module designated by

IDEC.

E-092

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS6B

Interlock

Switches

16mm

30mm

7mm 15mm

51mm

78mm

HS7A-DMC

Coded magnetic switch

Resistance When NO contact is used

Actuator

Reed Magnet

switch

Coded magnetic switch

HS7A-DMC

Actuator

HS9Z-ZC1

Coded magnetic switch Coded magnetic switch Coded magnetic switch

Installation example

Operating principle (Reed switch)

Compact

Requirements for using the coded magnetic switches correctly

Safety category 4

(EN/ISO13849-1) compliant

Easy positioning IP67

The reed switch inside the coded magnetic

switch turns ON (NO contact) or OFF (NC

contact) when the magnet of the actuator

comes close to the coded magnetic switch.

The switch cannot be defeated with a

commercial magnet or a metal piece because

multiple magnets are used.

Coded magnetic switches are ideal for

mounting on protective doors that are

difficult to position as there is space

allowance to position with the actuator.

By using the HS7A coded magnetic switch

with HR6S safety module, up to safety

category 4 (EN/ISO13849-1) can be

acheived.

Coded magnetic switches do not have a direct opening function where a circuit is always shut off when the guard is opened. Therefore, a

coded magnetic switch must be used in combination with an exlusive safety relay module.

Because the reed switch is filled with

plastic, the switches have strong dust and

waterproof characteristics and can be

washed with water.

HR6S-S1 HR6S-DN1

E-093

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A Coded Magnetic Switches

E-094

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A Coded Magnetic Switches

E-095

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Compact size and easy positioning.

Combination with proprietary relay modules achieves safety category 4 (EN ISO 13849-1).

HS7A Coded Magnetic Switches

Contact

Configuration

Cable

Length LED Part No. Applicable Safety

Relay Module

1NO+1NC

2m

Without HS7A-DMC5902

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

HR6S-S1*

HR6S-DN*

With HS7A-DMC5912

5m

Without HS7A-DMC5905

With HS7A-DMC5915

10m

Without HS7A-DMC59010

With HS7A-DMC59110

2NO

2m

Without HS7A-DMC7902

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

With HS7A-DMC7912

5m

Without HS7A-DMC7905

With HS7A-DMC7915

10m

Without HS7A-DMC79010

With HS7A-DMC79110

*: C (Push-in), P (Screw)

• Package quantity: 1

• The HS7A-DMC coded magnetic switch is supplied with an HS9Z-ZC1

actuator.

• The contact configuration in the table above shows the contact status when

the coded magnetic switch is not activated.

HR6S Safety Relay Modules for

Coded Magnetic Switches

Safety Relay Module Voltage Number of Inputs

HR6S-S1C

24V AC –15 to +10% 50/60 Hz

24V DC –20 to +20%

2

HR6S-S1P

HR6S-DN1C

6

HR6S-DN1P

HR6S-AF1C

1

HR6S-AF1P

Accessory

Name Part No.

Actuator HS9Z-ZC1

• One HS9Z-ZC1 is supplied with each HS7A-DMC coded magnetic switch.

Specifications

Applicable Standards

IEC/EN 60947-5-1

UL508 (UL listed)

CSA C22.2, No. 14

Type and Coded level Type 4 interlocking device

/ low level coded (EN ISO14119)

Operating Temperature –25 to +85°C (no freezing)

Relative Humidity 30 to 85% RH (no condensation)

Storage Temperature –40 to +85°C (no freezing)

Pollution Degree 3

Electric Shock Protection Class II (IEC 60536)

Degree of Protection IP67 (IEC 60529)

Shock Resistance 300 m/s2

(11 ms) (IEC 60068-2-7)

Vibration Resistance 100 m/s2

(10 to 150 Hz) (IEC 60068-2-6)

Rated Voltage (Ue) 24V DC

Rated Current (Ie) 100 mA

Repeat Accuracy 10% maximum

Maximum Operating Frequency 150 Hz

Voltage Drop

I = 10 mA 0.1V (without LED) / 2.4V (with LED)

I = 100 mA 1V (without LED) / 4.2V (with LED)

Housing Material PBT

Housing Color Red

Cable AWG23 (0.25 mm2 ) × 4

Cable length: 2m, 5m, 10m

Weight (approx.) HS7A-DMC: 100g (cable length: 2m)

HS9Z-ZC1: 9g

Dimensions

16 8 2-ø3.5

51

2-ø6

16

51

3.5 3.5

7 7

16 8

2-ø3.5

2-ø6

16

12.5

Minimum Radius

30 mm

HS7A-DMC

(Coded Magnetic Switches)

HS9Z-ZC1 (Actuator)

All dimensions in mm.

For the HR6S catalog, see below.

https://apac.idec.com/idec-apac/en/SGD/Safety-Components/Safety-RelayModule/HR6S-Series/c/HR6S_Series

E-096

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Wiring Diagram

The following diagrams show the contact statuses when the coded magnetic switches are activated by the actuators.

Below are examples of wiring diagrams.

AC/DC

DC K1

K2

Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition Channel 1 Channel 2

Safety Output

Guard 1: Closed Guard 3: Closed Guard 5: Closed

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

S7

HR6S-DN

S1

K3 K4

F1

K3

K4 ESC HS7A-DM Black Brown+ Blue White

S3

HS7A-DM

S5

HS7A-DM

S2

HS7A-DM

White

Blue Brown+

Black

S4

HS7A-DM

S6

HS7A-DM

Black

Brown+ Blue

White

Black

Brown+ Blue

White

Start

Switch

White

Blue Brown+

Black

White

Blue Brown+

Black

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Category 4, PL= e (EN ISO 13849-1)/SIL3 circuit example

When using HR6S-DN1 + HS7A-DMC59 (NC+NO) + HS9Z-ZC1

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input(1)

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

S1

Guard: Closed

ESC

K3

K4

F1

K3 K4 HS7A-DMBrown+ Black White Blue

Start

Switch

Category 4, PL= e (EN ISO 13849-1)/ SIL3 circuit example

When using HR6S-AF1 + HS7A-DMC79 (NC+NO) + HS9Z-ZC1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-S1 + HS7A-DMC59 (NC+NO) + HS9Z-ZC1

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

S1

S2

Guard 2: Closed

Guard 1: Closed HS7A-DM HS7A-DM

Black

ESC

K3

K4

K3 K4

F1

Brown+ Blue

White Black

Brown+ Blue

White

Start Switch

Note: The circuit example of HR6S and HS7A-DMP79

may not satisfy Category 4 depending on the

operating condition.

Contact IDEC for details.

E-097

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

E-098

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMC Coded Magnetic Switches

Safety Precautions

• In order to avoid electric shock or fire, turn power off before

installation, removal, wire connection, maintenance, or inspection of

the coded magnetic switch.

•Do not install the actuator in the location where the human body may

come in contact. Otherwise injury may occur.

Instructions

• Safety category 4 (EN ISO 13849-1) can be achieved by combining

the HS7A coded magnetic switch and HR6S safety relay module

(monitor the dual contacts using the safety relay module).

•When using coded magnetic switches, combine with a proprietary

safety relay module and confirm that the conformable safety category

and the safety category (EN ISO 13849-1) required to the machinery

have been achieved.

• Be sure to use the HS7A coded magnetic switch in combination with

the proprietary actuator HS9Z-ZC1. Do not use other actuators.

• Do not install/remove the coded magnetic switch while the power is on.

Coded magnetic switches have a built-in non-resettable short-circuit

protection (fuse). By adding an external fuse (500mAgG) in series

with each switch contact to avoid damage to the internal protection in

case of misuse.

• Regardless of door types, do not use the coded magnetic switch as

a door stop. Install a mechanical door stop on the edge of the door to

protect the switch against excessive force.

• A shock to the door exceeding 300 m/s2

(approx. 30G) may cause a

failure to the switch.

•Do not store the coded magnetic switches in a dusty, humid, organicgas atmosphere, or areas subject to direct sunlight.

Operating Direction

Markings Markings

* *

1mm 1mm 1mm

* Safety output ON distance (Sao): 4 mm

Precautions for Installation

b > 13 mm

d = 81 × 55 mm

a > 40 mm

When installing on a ferromagnet

a

a

A: nonmagnetic material

b

d

A

A

Ferromagnet

Close mounting

Tightening Torque

1 N·m max.

Use a nonmagnetic screw.

Precaution for Cable Wiring

Tensile force on the cable may cause

disconnection. Be sure to secure the

cable near the coded magnetic switches.

100 mm

Precautions for Mounting the Actuator

> 0.3 mT

1 mm Do not use the coded magnetic switch as a

mechanical stop for movable guard.

Do not use a hammer to adjust a position of the

coded magnetic switch.

Do not use the coded magnetic switch

in a magnetic field of 0.3 mT or over.

Operation Chart

Contact Status

HS7A-DMC59 HS7A-DMC79

Sao: Assured operating distance where the safety output is

sure to turn on.

Sar: Assured release distance where the safety output is

sure to turn off.

Note: When the transfer time between the actuator’s Sao-Sar is

500 ms or longer, the time lag is detected as an error.

Operation Area

Dimensions: mm

(1NO+1NC) (2NO)

Brown/Blue

Black/White

Brown/Blue

Black/White

1 5 (Sao) 15 (Sar) 1 5 (Sao) 15 (Sar)

Safety output ON area Sao

14 14

(Minimum Distance) (Minimum Distance)

Contact Closed (1)

Contact Open (0)

Transient State

E-099

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID Safety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMP Coded Magnetic Switches (3-contact)

HS7A Coded Magnetic Switches

Contact

Configuration

Cable

Length LED Part No. Applicable Safety

Relay Module

1NO+2NC

2m With HS7A-DMP5012 HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

HR6S-S1*

HR6S-DN*

5m

Without HS7A-DMP5005

With HS7A-DMP5015

2NO+1NC

2m Without HS7A-DMP7002

HR6S-AF1*

HR6S-AK1*

HR6S-AT1*

With HS7A-DMP7012

5m Without HS7A-DMP7005

With HS7A-DMP7015

*: C (Push-in), P (Screw)

• Package quantity: 1

• The HS7A-DMP coded magnetic switch is supplied with an HS9Z-ZP1 actuator.

• The contact configuration in the table shows the contact status when the

coded magnetic switch is not activated.

HR6S Safety Relay Module for

Coded Magnetic Switches

Safety Relay Module Number of Inputs

HR6S-S1C 2 HR6S-S1P

HR6S-DN1C 6 HR6S-DN1P

HR6S-AF1C 1 HR6S-AF1P

Accessory

Name Part No.

Actuator HS9Z-ZP1

• One HS9Z-ZP1 is supplied with the HS7A-DMP coded magnetic switch.

Specifications

Applicable Standards

IEC/EN 60947-5-1

UL508 (UL listed)

CSA C22.2, No. 14

Type and Coded level Type 4 interlocking device

/ low level coded (EN ISO14119)

Operating Temperature –25 to 85°C (no freezing)

Relative Humidity 35 to 85% RH (no condensation)

Storage Temperature –40 to +85°C (no freezing)

Pollution Degree 3

Electric Shock Protection Class II (IEC 60536)

Degree of Protection IP67 (IEC 60529)

Shock Resistance 300 m/s2

(11 ms) (IEC 60068-2-7)

Vibration Resistance 100 m/s2

(10 to 150 Hz) (IEC 60068-2-6)

Rated Voltage (Ue) 24V DC

Rated Current (Ie) 100 mA

Repeat Accuracy 10% maximum

Maximum Operating Frequency 150 Hz

Voltage Drop I = 10 mA 0.1V (without LED), 2.4V (with LED)

I = 100 mA 1V (without LED), 4.2V (with LED)

Electrical Durability 1,200,000 operations minimum

Housing Material PBT

Housing Color Red

Cable AWG23 (0.25 mm2 ) × 6

Cable length: 2m, 5m

Weight (approx.) HS7A-DMP: 180g (cable length: 2 m)

HS9Z-ZP1: 50g

Dimensions

13

88

13

88

8

25

3.5

6.578

Minimum Radius

30mm

78

2×ø4.5 2×ø4.5

8

25

3.5 6.5

HS7A-DMP

(Coded Magnetic Switch)

HS9Z-ZP1 (Actuator)

All dimensions in mm.

HR6S Safety Relay Modules for

Coded Magnetic Switches

HS7A Coded Magnetic Switches

For the HR6S catalog, see below.

https://apac.idec.com/idec-apac/en/SGD/Safety-Components/Safety-RelayModule/HR6S-Series/c/HR6S_Series

E-100

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-IDSafety Products

Interlock

Switches

Coded Magnetic

Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS7A

HR1S

HS3A

HS7A-DMP Coded Magnetic Switches (3-contact)

Wiring Diagram

The following diagrams show the contact statuses when the coded magnetic switches are activated by the actuators.

Below are examples of wiring diagrams.

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-S1 + HS7A-DMP50 (NC+NC+NO) + HS9Z-ZP1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-DN1 + HS7A-DMP50 (NC+NC+NO) + HS9Z-ZP1

Category 4, PL= e (EN ISO 13849-1) / SIL3 circuit example

When using HR6S-AF1 + HS7A-DMP70 (NO+NO+NC) + HS9Z-ZP1

Note: The circuit example of HR6S and HS7A-DMP70 may

not satisfy Category 4 depending on the operating condition.

Contact IDEC for details.

0V

+24V

0V

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

Input

K1

K2

Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

CH+

S13

DC+ CH+ CH+

S23

EXT

ESC: External Start Condition Channel 1 Channel 2

Safety Output

S3

HR6S-S

ESC

K3

K4

K3 K4

F1

+24V Guard 2: Closed

S2

Monitor Signal (to PLC)

F3

F2

Guard 1: Closed

Black

Brown+ Blue

White

Pink Gray HS7A-DM HS7A-DM

S1

White

Blue Brown+

Black

Gray Pink

Start Switch

Monitor Signal (to PLC)

AC/DC

DC K1

K2 Power

A1 A2 S11 S12 S13

B2 S21 S22 S23 Z1

13

14

23

24

33

34

41

42

EXT

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S31 S32 S33

S41 S42 S43

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

S51 S52 S53

S61 S62 S63

DC+ CH+

Input

Input

CH+

DC+ CH+ CH+

DC+ CH+

Start

Y1 Y2

ESC: External Start Condition

Channel 1 Channel 2

Safety Output

Guard 2: Closed Guard 4: Closed Guard 6: Closed

0V

+24V

0V

HR6S-DN

K3 K4

F1

K3

K4

+24VF2

+24VF3

+24V

S1

+24VF4

S2

+24V +24V

Guard 1: Closed Guard 3: Closed Guard 5: Closed Black HS7A-DM Brown+ Blue White Pink Gray

S7

ESC

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

Monitor Signal

(to PLC)

F5

S3

HS7A-DM

S5

HS7A-DM

Monitor Signal

(to PLC) Monitor Signal

(to PLC) Monitor Signal

(to PLC)

HS7A-DM

White

Blue Brown+

Black

Gray Pink

S4 HS7A-DM

S6 HS7A-DM

F6F8

Start

Switch

Black

Brown+ Blue

White

Pink Gray

Black

Brown+ Blue

White

Pink Gray

White

Blue Brown+

Black

Gray Pink

White

Blue Brown+

Black

Gray Pink

ESC: External Start Condition Channel 1 Channel 2

Safety Output

HR6S-AF

AC/DC

DC

DC+ CH+

Input

DC+ CH+

Start

DC+(-) CH+(-)

Input

(1)

K1

K2 Power

A1 A2 S11 S12 Y1 Y2

B2 S21 S22 Z1

13

14

23

24

33

34

EXT

0V

+24V

0V

S2

+24V

F2

S1

ESC

K3

K4

F1

K3 K4

Monitor Signal (to PLC)

HS7A-DMBrown+ Black White Blue Pink Gray

Start

Switch

S21 S22 S23

Short-circuit unused

input terminals.

K3

K4

K3

K4

K3

K4

Guard: Closed