powerteam.com 102

TWO-SPEED, SINGLE AND DOUBLE-ACTING, GASOLINE PUMP,

MAXIMUM OUTPUT, 130-420 CU. IN. / MIN.

Ordering Information

For Use With

Cylinder Type

Description Order

No.

Valve

Type

Valve

No.

Valve

Function

Reservoir

*Usable

Oil Cap.

Horsepower Cycle

(cu. in.)

Single-Acting Base model 5 1/2 hp gasoline pump with 5.7

gallon reservoir. PG1203 3-Way 9520 Advance Hold

Return 1,300 5.5 4

Double-Acting

Base model 5 1/2 hp gasoline pump, with 5.7

gallon reservoir, roll cage, and double-acting

valve.

PG1204 4-Way 9506 Advance Hold

Return 1,300 5.5 4

Double-Acting

5 1/2 hp gasoline pump, with 5.7 gallon

reservoir, roll cage, solenoid valve, and

25 feet cord.

PG1204S 4-Way

Solenoid*** 9516 Advance Hold

Return 1,300 5.5 4

Double-Acting

5 1/2 hp gasoline pump with 5.7 gallon

reservoir, roll cage, load-lowering valve, 4 port

manifold, gauge, and double-acting systems.

PG1200M-4D 4-Way

Manifold

9506

9642

Advance Hold

Return** 1,300 5.5 4

Double-Acting Base model 20 hp pump with 20 gallon

reservoir. PG4204 4-Way 9506 Advance Hold

Return 3,927 20 4

Double-Acting 20 hp pump with 20 gallon reservoir, and

solenoid-operated remote valve. PG4204S 4-Way

Solenoid*** 9516 Advance Hold

Return 3,927 20 4

* Usable oil is calculated with oil fill at recommended level at 2.25” below cover plate.

Has 25 ft. remote control cord. ***

** Control up to 4 cylinders independently.

■ Ideal for single or multiple cylinder applications. Has a

4-cycle, 20 hp Honda engine and 20 gallon hydraulic

reservoir (17 gallons usable) with low oil level sight

gauge.

■ Steel roll cage protects pump, has a lifting hook, and

4” dia. swivel casters provide mobility.

■ Delivers 400 cu. in. of oil at maximum operating

pressure.

■ Has a 9506 4-way valve. On/off switch and speed

control are protected by a panel. Sturdy molded case

protects battery (not included).

■ USA EPA Clean Air Act EVAP Certified Product.

■ For single-acting cylinders. Has 9520 3-way/3-position

(tandem center) valve, 9596 load-lowering valve and

9644 4-port manifold with individual needle valves at

each port.

■ Has a 9796 coupler and 9797 dust cap at each port.

Valving permits precise individual control of up to four

cylinders.

■ A 9052 heavy-duty, fluid filled pressure gauge

(0-10,000 psi) is included.

■ For single or double-acting cylinders with precise

individual control of up to four cylinders possible.

■ Equipped same as PG1200M-4, except has 9506

4-way/3-position (tandem center) valve, and second

4-port manifold without needle valves mounted

beneath 9644 manifold for operating double-acting

cylinders.

PG420 Series Maximum Output

Hydraulic Power Package

PG1200M-4

PG1200M-4D

Performance Specifications 500 1000 2000 3000 4000 5000

6000

7000

8000

9000 10,000

1400

1200

1000

800

600

400

200

0

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

PG1200 Series

PG4204, PG4204S

PG

SERIES

Pumps

103 powerteam.com

Features Model Shown:

24 Point MCS MOTION CONTROL SYSTEM

Whether it is a bridge, a building or any kind of heavy

load, with the SPX Power Team Motion Control System,

lifting, lowering, pushing, pulling, tilting or positioning

loads can be carried out automatically with a high

degree of accuracy.

The PLC-controlled system is a combination of digital

actuation and digital control providing significant

advantages such as time savings, repeatability, and

extremely low internal stress in the object one is

moving. The system also provides documentation for

the movement performed.

MCS

SERIES

The Power Team Motion Control System (MCS) can be

used in many hydraulic applications where load position

is critical, requiring cylinder synchronization.

MULTI-POINT MOTION CONTROL SYSTEM

EASY SETUP AND SUPPORTING OPTIONS

The MCS is available from 4 to 128-points, with a tilt

function that uses the X-Plane with one reference to

level an object through an easy-to-use touch screen

HMI (human machine interface). Systems can also

a include a VPN Router using a 3G or 4G sim card

where, remote troubleshooting and system upgrade

is possible. Many options are available for pump

sizes with flows up to 120 cubic inches per minute.

Weatherproofing options are available with some

models including a thermostat temperature-controlled

enclosure. There is also a data logging feature within

the system settings, plug in your USB drive, and

capture the lift data for post review.

Pumps

powerteam.com 104

Features

MCS SYSTEM

The Power Team MCS digitally controls the movement

of an object, keeping it level within the user specified

parameters to reduce internal stress. When a large

object is stationary, internal stresses are normalized

and when moved stresses are induced. The MCS

controlled positioning minimizes the stresses created by

lifting or lowering the object helping to increase safety

for your team and the object.

Control is as easy as inputting the height you want

to move the object and start the cycle by selecting

auto, up and hitting go. The MCS does the work while

displaying the feedback you need to monitor a safe

successful lift like; pressure per cylinder and distance

traveled. The system has the capability to warn you

of many potential hazards like, over pressure on a

cylinder, line breaks, or out of tolerance warnings.

EASY TO USE HMI TOUCH SCREEN INTERFACE

The Power Team Motion Control System (MCS) has

numerous safety features built into the digital controller

which safely stop the movement in the event of an

alarm In addition, there are backup mechanical features

which function even in the event of a power loss.

SAFETY FEATURES

Mechanical Puller

Selection Training Provided Optional Cylinders

Every MCS includes one day of on-site training at

one of SPX’s Regional Headquarters (Rockford, IL

USA, Singapore or the Netherlands).

Training includes both classroom and hands-on

instruction. Travel & lodging not included.

MCS

SERIES

BENEFITS OF A MOTION CONTROL SYSTEM (MCS)

Digitally Controlled Safety Features Mechanical Backup Safety

Features

Max load exceeded Hydraulic pump overload

Posi-Check® load lowering

valve to hold load and provide

a mechanical backup to safely

control

the lowering of the load.

Max pressure exceeded E-Stop button activation

Max displacement

exceeded Pressure sensor wire break

Datalog Displacement sensor wire

break Manual lowering override

to safely lower load in

event of power loss. System communication

error

Accuracy, response velocity

and load alerts

Pumps

105 powerteam.com

Features

■ Systems include 4, 8, 12, 16, 24 jacking points,

contact Power Team for larger MCS requirements

up to 128 points and manifold systems up to 512

points.

■ Positioning, lifting or lowering accuracy

of +/- .040” (1 mm).

■ Safety features included: full stop due to power

failure, sensor failure, pressure overload, tolerance

error, uncontrolled load movement, etc.

■ Intuitive graphic, touch screen control.

■ Displayed information included: startup diagnostics,

position of lift points relative to starting position,

pressure at each lift point, status of each cylinder

and status

of alarms.

■ MCS works with a wide range of cylinder types,

tonnages and strokes to meet your application

requirements.

■ Operating pressure (up to) 10,000 psi (700 bar).

■ Easy setup and remote or on-site support

MCS

SERIES

MULTI-POINT MOTION CONTROL SYSTEM

OPTIONAL FEATURES

Power Team offers a wide variety of single acting,

double acting, lock nut, pancake and center hole

cylinders to meet your requirements.

■ Lockable enclosure

■ Tool shelves

■ Motor/pump sizes

■ Distance sensor sizes

■ Weather proofing

■ Tilt feature

■ Modem/router

■ Custom HMI and functions

Always choose a cylinder with a tonnage rating of

25%-100% more than what is required to lift or position

the load. Working pressure of 5,000-8,000 PSI is

recommended for MCS applications.

CYLINDER SELECTION

Pumps

powerteam.com 106

Plug

Motion Control System (MCS) is

protected with a robust cage and

reusable shipping container.

Linear Displacement Sensors

have a range of 19.7” (500 mm)

to 39.4” (1000 mm). (Provided in

cases with 4 sensors each).

Standard cables for sensors are

100’ (30.5 m) in length, contact for

custom sizes.

Electrical plug female connector

allows for quick attachment to

your line cord.

Crate Sensors Cables

Hardware Included

Model Shown:

8 Point MCS

MCS

SERIES

ORDERING INFORMATION

Order

No.

Max.

Lift Points

Pump

Flow

Reservoir

Size

Motor

Voltage

Control

Voltage

Max.

Pressure

Valves

Included

Transducers

Included

Weight

w/oil

gal (L) hp (VAC) VDC psi (bar) lb (kg)

Contact for order

no. 128

55 in³ /min to

420 in³ / min

@10,000 psi

(0.9 L/min to 6.9

L/min @ 700

bar)

40 (150) to

100 (378.5)

1.125 (230) to

10 (230/460) 24 10,000

(700)

3P-4W

and

2P-2W

Pressure

and

Linear

Position

Varies per model

Ordering Information

Pumps

107 powerteam.com

ASSEMBLE TO ORDER PUMPS

CUSTOM BUILT HYDRAULIC PUMP

CHOOSE YOUR BASIC PUMP, SELECT YOUR ACCESSORIES, AND WE WILL ASSEMBLE, TEST AND SHIP YOUR

PUMP.

“Assemble to Order” means you can choose a basic

pump with gas, air or electric motor. Then select the

proper valve, gauge, pressure control, motor control and

reservoir. You get a two-stage pump that gives high oil

volume for fast cylinder approach (and return with doubleacting cylinders) in the first stage and high pressure in the

second stage.

These motors start under full load and are suitable for

operation up to 5,000 or 10,000 psi. The motor is 1-1/8

hp, 12,000 rpm, 115 or 230VAC (specify), 50/60 cycle AC

single-phase (25 amp draw at 115VAC). With proper valve

they can be used with single or double-acting cylinders.

NOTE: Remote control available.

Feature low noise level, moderate speed for long service

and are ideal for fixed applications. Motor is 1-1/2 hp,

3,450 rpm, 115 or 230VAC, 50 or 60 cycle (specify), AC

single-phase with thermal overload switch. Can be used

with single or double-acting cylinders and equipped with

remote control.

NOTE: These do not start under full load unless valve is

in “neutral” (requires open or tandem center valve) and are

not recommended for frequent starting and stopping.

Gives low noise level and long life due to its moderate

operating speed. Ideal for fixed installations. Consists of

basic 10,000 psi pump, jet pump motor: 3 hp, 3,450 rpm,

230/460VAC, 60 or 50 cycle (specify). AC three-phase,

with thermal overload switch. Equipped with internal and

external relief valve. Will start under load.

This pump is ideal for use where electricity is unavailable

or cannot be used. The 5,000 or 10,000 psi pump has a

3 hp air-driven motor at 3,000 rpm (optimum performance

based on 80 psi air pressure and 50 cfm at the pump). You

can drive single or double-acting cylinders with the correct

valve.

NOTE: 80 psi air supply required to start under full load.

This version is perfect when electricity and air are

unavailable. It is capable of continuous operation at full

pressure. Consists of basic 10,000 psi pump, 4-cycle

Briggs & Stratton “Diamond Edge” gasoline engine,

developing 6 hp. As with all these pumps, this unit can be

valved for use with either single or double-acting cylinders.

ORDER A “CUSTOM BUILT” HYDRAULIC PUMP

1-1⁄8 HP UNIVERSAL MOTOR

1-1⁄2 HP JET MOTOR, SINGLE & THREE-PHASE

3 HP JET MOTOR, THREE-PHASE

3 HP AIR MOTOR

GASOLINE ENGINE

PE55A

PE55B

1

PE55C

PE55D

2

PE120M

3

PA55A

4

PG55A

5

1

2

3

4

5

ATO

SERIES

Pumps

powerteam.com 108

ASSEMBLE TO ORDER PUMPS

CUSTOM BUILT HYDRAULIC PUMP

Performance Specifications 500 1000 2000 3000 4000 5000 6000

7000

8000 10,000

800

700

600

500

400

300

200

100

0

–––––– PE55A, PE55B

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

Pressure vs Volume

dBA @ Idle and 10,000 psi - 90/95

dBA @ Idle and 5,000 psi - 90/95

1

500 1000

2000

3000

4000

5000

6000

7000

8000 10,000

500

450

400

350

300

250

200

150

100

50

0

- - - - - PA55A, –––––– PA90A

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

Pressure vs Volume

dBA @ Idle and 10,000 psi - 83/88

dBA @ Idle and 5,000 psi - 83/88

4

500 1000

2000

3000

4000

5000

6000

7000

8000 10,000

500

450

400

350

300

250

200

150

100

50

0

–––––– PE120M

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

Pressure vs Volume

dBA @ Idle and 10,000 psi - 80/85

3

500 1000

2000

3000

4000

5000

6000

7000

8000 10,000

500

450

400

350

300

250

200

150

100

50

0

–––––– PG55A

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

Pressure vs Volume

5

500 1000

2000

3000

4000

5000

6000

7000

8000 10,000

500

450

400

350

300

250

200

150

100

50

0

–––––– PE55C, PE55D

Hydraulic Pressure (psi)

Oil Volume (cu. in./min.)

Pressure vs Volume

dBA @ Idle and 10,000 psi - 80/85

2

You can choose from pre-engineered, off-the-shelf

components to customize your pump. All the components

are listed in table form, with key letters or numbers on

pages 109-110. Complete instructions guide you so

you can determine what is needed to complete a pump

assembly. Shown below is an example of a custom-built

pump.

Pump No. PE55A–VV–Z–G–A–A–A–A–D–BB–C–2F is

a 10,000 psi two-speed pump with a 115VAC, 50-60Hz,

single-phase, 1-1/8 hp, 12,000 rpm motor; a 9512 4-way

solenoid valve with a 202778 remote hand control, a 9041

pressure gauge, no gauge accessories, standard pressure

control, standard On/Off/Pulse motor control, 40063OR9

2-gallon reservoir, a 350431 oil level/temperature gauge,

10494 casters, and 2 gallons of standard hydraulic oil.

“ASSEMBLE TO ORDER” PUMP

HOW TO ORDER YOUR “CUSTOM” HYDRAULIC PUMP...

See next two pages for pump components

Basic

Pump

PE55A–

Valve &

Valve Control

VV–Z–

Gauge & Gauge

Accessories

G–A–

Motor

Control

A–

Reservoir, Level/Temp

Gauge, Casters, Oil

D–BB–C–2F

1

Pressure Control

& Switch

A–A–

2-3 4-5 6-7 8 9-12

ATO

SERIES

Pumps

109 powerteam.com

ASSEMBLE TO ORDER PUMPS

COMPONENT, SPECIFICATION CHART

TO BUILD YOUR PUMP, FILL IN KEY LETTERS FROM CHARTS

Use the charts numbered from 1-12 below to select the pump, valve, gauge and other accessories to suit your needs. For the pump, fill in the basic

number plus key letter in block 1 above and the key letter only in the blocks 2-12 above for any of the other items. Refer to the appropriate pages in

this catalog for more specific information on the products you need.

BASIC PUMP

VALVE

VALVE CONTROL

1

2

3

BASIC PUMP NUMBERS SPECIFICATIONS

PE55 PE120 PA55 PA90 PG55 NOTE: Customer must specify voltage required.

(10,000 psi) (10,000 psi) (10,000 psi) (5,000 psi) (10,000 psi) Power Source rpm hp

A 115VAC-60 Hz, 1Ø 12,000 1.125

110VAC-50 Hz, 1Ø 12,000 1.125

B 230VAC-60 Hz, 1Ø 12,000 1.125

220VAC-50 Hz, 1Ø 12,000 1.125

C ** 115VAC-60 Hz, 1Ø 3,450 1.5

C50 ** 110VAC-50 Hz, 1Ø 2,850 1.5

D ** 230VAC-60 Hz, 1Ø 3,450 1.5

D50 ** 220VAC-50 Hz, 1Ø 2,850 1.5

M60 * 208, 230/460VAC-60 Hz, 3Ø 3,450 3

M50 * 220/380VAC-50 Hz, 3Ø 2,850 3

A A Air Motor 3,000 3

A Gas Engine 3,600 6

* Voltage Specification Required. These pumps do not start under full load unless valve is in “neutral” position (requires open

or tandem center valve) and are not recommended for frequent starting and stopping.

**

Manifold / Manual / Air-Operated Directional Valves Function

O 9609 manual, pressure compensated flow control 3-way, 4-pos.

R 9506 manual, tandem center Posi-Check®

4-way, 3-pos.

valves

RR 9511 manual, open center

S 9500 manual, tandem center

T 9507 manual, closed center Posi-Check®

U 9501 manual, closed center

Solenoid-Operated Directional Valves Function

FF 9569 solenoid-operated - 24VAC 3-way, 2-pos.

HH 9572 solenoid-operated - 24VAC 3/4-way,

2-pos.

PP 9599 solenoid-operated - 24VAC 3-way, 3-pos.

VV 9512 solenoid-operated - 24VAC 4-way, 3-pos.

WW 9615 solenoid-operated - 24VAC valves

Manifold / Manual / Air-Operated Directional Valves Function

AB 9628 manual, tandem center 4-way, 3-pos.

AC 9632 manual “twin” tandem and open center valve

A None —

B 9626 manifold

Manifold

3-way, 2-pos.

valve

C 9584 manual

D 9582 manual

E 9610 automatic, pilot-operated

G 9504 manual 3/4-way, 2-

JJ 9594 air-operated pos. valves

L 9502 manual, closed center “non-interflow” 3-way, 3-pos.

M 9520 manual, tandem center Posi-Check® valve

Valve Remote Control Use with

Valve

Z 202778 remote hand control, 10 ft. 9512 or 9615

ZF 309653 remote foot control, 10 ft. 9512, 9615,

9569 or 9599

ZZ 209593 remote hand control, 12 ft. 9594

Valve Remote Control Use with

Valve

A None –

X 304718 remote hand control, 10 ft. 9572

XF 309652 remote foot control, 10 ft. 9572

Y 202777 remote hand control, 10 ft. 9569 or 9599

Basic

Pump

Select

Valve

Select

Valve Control

Select

Gauge

Select

Gauge

Accessory

Pressure

Control

Pressure

Switch

Motor

Control Reservoir Oil Level /

Temp. Gauge

Choose

Casters

Select

Oil

2

8

3

9

4

10

5

11

6

12

ATO

SERIES

1

7

Pumps

powerteam.com 110

ASSEMBLE TO ORDER PUMPS

COMPONENT, SPECIFICATION CHART

GAUGE

PRESSURE CONTROL

OIL LEVEL / TEMP. GAUGE

CASTERS

MOTOR CONTROL

GAUGE ACCESSORY

PRESSURE SWITCH

OIL

4 RESERVOIR

6

10

11

8

5

7

12

9

Pressure Gauge

A None

B Other – Specify

G 9041 0-10,000 psi – 0-689 Bar (2.5\" diameter)

H 9040 0-10,000 psi – 0-689 Bar (Liquid) (2.5” diameter)

J 9051 0-10,000 psi – 0-689 Bar (4\" diameter)

M 9052 0-10,000 psi – 0-689 Bar (Liquid)  (4\" diameter)

Pressure Controls

A With standard external pressure regulator

C Other – specify

D 350199 premium external pressure regulator.

See Power Team Catalog product No. 9633 for details. Oil Level / Temperature Gauge

A None

BB 350431 oil level/temperature gauge

Casters

A None

BB 10494 caster for use with 40063OR9 reservoir

(Specify quantity of four)

Electric Motor Controls

A Standard On/Off/Pulse control (does not include remote switch)

for A, B, C, D, F and M electric pumps. Also used for remote

controlled solenoid valves.

B None

C 25017 remote motor hand switch, 10 ft.

D 203225 remote motor hand switch, 10 ft. (heavy-duty)

E 10461 remote motor foot switch, 10 ft.

Air Motor Controls

AA Other – specify

B None

P 27876 hand motor control (for PA55 & PA90 series)

Q 27877 foot motor control (for PA55 & PA90 series)

Gauge Accessories

A None

N 9049 pulsation dampener – All dry gauges

Pressure Switch

A None

B 9625 electric pressure switch (500-10,000 psi)

NOTE: Pressure switch is factory pre-set at 10,000 psi unless

otherwise specified.

C 9641 pilot-operated air control valve – Normally closed

D 9643 pilot-operated air control valve – Normally opened

Hydraulic Oil Capacity

E Ship pump without oil –

F 9637 Standard hydraulic oil 1 gal.

G 9638 Standard hydraulic oil 2.5 gal.

Q 9639 Flame-Out® hydraulic oil 1 gal.

R 9640 Flame-Out® hydraulic oil 2.5 gal.

U 9645 Biodegradable hydraulic oil 1 gal.

V 9646 Biodegradable hydraulic oil 2.5 gal.

Reservoir Capacity

A None –

B Other – Specify –

D 40063OR9 – PE55, PE120, PA55 and PA90

series 2.5 gal.

E 61165† – PE55, PE120, PA55 and PA90 series 2 gal.

(Oil temperatures in excess of 150˚ F. may cause

permanent failure of the thermoplastic reservoir)

F RP22‡ – PE55, PE120, PA55 and PA90 series 2.5 gal.

H 61799OR9. Same as D except with drain port 2.5 gal.

J RP50 – PE55, PE120, PA55 and PA90 series 5 gal.

K 40137OR9 – PG55 series 5 gal.

P 209124 – PE55, PE120, PA55 and PA90 series 7 gal.

V RP100 – PE55, PE120, PA55 and PA90 series 10 gal.

W RP101 – PG55 series 10 gal.

NOTE: Pressure controls are factory pre-set at 10,000 psi unless otherwise specified.

NOTE: Includes cover adapter and misc. accessories when applicable.

† High density polyethylene.

‡ Aluminum.

NOTE: Select type of hydraulic oil and specify quantity.

ATO

SERIES

Pumps

HYDRAULIC ACCESSORIES

SELECT FROM A WIDE RANGE OF HYDRAULIC

ACCESSORIES TO COMPLETE YOUR SYSTEM

REQUIREMENTS

• Power Team offers the widest selection of pump-mounted,

remote or in-line valves to control your hydraulic circuit

requirements.

• A wide variety of hose types, sizes and configured

arrangements in rubber or polyurethane

• High pressure fittings, gauges, and other miscellaneous

accessories to fit your needs

111 powerteam.com

Section Page Content Pages

Introduction Choosing the Right Valve and Circuit Schematics 111-114

Valves

Valve Selection / Pump Options

Pump-Mounted

Hydraulic Pump Accessories

Remote-Mounted

In-Line

115-116

117-124

125-126

127-128

129-131

Fluids

Standard Hydraulic Oil,

Flame Out®,

Bio Degradable, Low Temperature

131

Pump

Accessories

Motor Controls, Sub-plates,

Air Filter / Regulator / Lubricator,

Pressure Switch, Air Control Valves,

Oil Cooler Kits, Reservoir Breather Kits,

Casters, Fluid Level / Temp. Gauge,

Foot Control Guard, Magnetic Strip,

Seal Kits, Carts / Roll Cages, Reservoirs

133-134

Hoses

Rubber, Wire-Braid

Polyurethane

Non-Conductive 135-137

Couplers Quick-Connect, Flush Face 138

Analog Gauges Filled / Unfilled 139

Lifting Modules Single-Acting / Double-Acting 140

Digital Gauges 10,000 PSI / 21,750 PSI 141-142

Fittings

Connectors, Couplings,

Crosses, Elbows, Tees,

Swivels, Special Adapters

143

Manifolds

Connectors, Couplings,

Crosses, Elbows, Tees,

Swivels, Special Adapters

144

INDEX

HYDRAULIC ACCESSORIES

powerteam.com 112

113 powerteam.com

• Will the valve be used with single or doubleacting cylinders?

• Will the valve be mounted on the pump, away

from the pump or directly into the hydraulic

lines?

• Will the valve be manually-operated or is remote

control preferred?

• Is independent control of multiple cylinders, or

hydraulic tools preferred?

• What directional control and pressure

control valve functions are needed

for the application?

Note: Basic valve types include manually-operated,

air or solenoid-operated and pilot-operated. Special

application valves for pre-stressing and posttensioning are also offered. Consult valve selection

chart on pages 115-116 for listings of all Power

Team valves.

DIRECTIONAL CONTROL VALVES

INFO SECTION

CHOOSING THE RIGHT VALVE

2-WAY, 2-POSITION

(FOR CONTROL OF SINGLE-ACTING CYLINDERS)

POSITION 1 CENTER POSITION POSITION 2

None Oil goes from cylinder to pump.

Pressure is released to reservoir

when motor is turned off.

Oil goes from pump to

cylinder. Pressure is held from

valve to cylinder when pump

is shut-off.

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

3-WAY, 2-POSITION

( F O R C O N T R O L O F S I N G L E - A C T I N G C Y L I N D E R S )

POSITION 1 CENTER POSITION POSITION 2

None Cylinder retracts, oil returns

to reservoir.

Oil goes from pump to cylinder

and holds when pump is shutoff. Return line to reservoir is

blocked.

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

3-WAY, 3-POSITION

( F O R C O N T R O L O F S I N G L E - A C T I N G C Y L I N D E R S )

POSITION 1 CENTER POSITION POSITION 2

All oil is open to reservoir

through return line.

Oil goes from pump to cylinder

and holds when pump is shutoff. Return line to reservoir is

blocked.

Cylinder pressure is held. Pump

can remain running and oil

returns to reservoir.

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

Step 1: What is the tool requirement for valve control - single or double-acting?

Step 2: Determine how you intend to plumb the valve in hydraulic circuit - mounted or remote?

Step 3: How will you operate it - manual or remote? What type of directional control is needed?

SELECTING THE RIGHT VALVE:

VALVE SIZING CONSIDERATIONS:

powerteam.com 114

IN-LINE HYDRAULIC VALVES

Load-Lowering Valve – Provides precision metering for

controlled return of the cylinder piston.

Sequence Valve – Used when a cylinder in a multiple cylinder

application must advance before any other.

Pressure Reducing Valve – Permits independent pressure

control to two or more, clamping systems operated by a single

power source.

Shut-off Valve – For fine metering of hydraulic oil. Several

may be used to control multiple single-acting cylinders.

Check Valve – Permits flow of hydraulic oil in one direction

only.

Pressure Relief Valve – Used at remote locations in a

hydraulic circuit where maximum pressure requirements are

less than the setting of the basic overload valve in

the pump. Protects a hydraulic system against

over pressurization.

Metering Valve – Restricts surges by restricting flow to a

certain level. When flow subsides, valve reopens automatically.

For systems using large cylinders or extended lengths of hose.

Pressure Regulator Valve – Permits external adjustment of

operating pressures at various values below the internal relief

valve setting of the pump.

DIRECTIONAL CONTROL VALVES

INFO SECTION

CHOOSING THE RIGHT VALVE

4-WAY, 2-POSITION

(FOR CONTROL OF SINGLE-ACTING CYLINDERS)

POSITION 1 CENTER POSITION POSITION 2

None Oil goes to the “retract” side of

the cylinder, oil from the “extend”

side returns to reservoir.

Oil goes to the “extend” side

of the cylinder. The oil from

the “retract” side returns to

reservoir. Cylinder holds with

pump shut-off.

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

4-WAY, 3-POSITION

( F O R C O N T R O L O F D O U B L E - A C T I N G C Y L I N D E R S )

POSITION 1 CENTER POSITION POSITION 2

Oil goes to “retract” side of

cylinder. Oil from “extend” side

returns to the reservoir.

Oil goes to the “extend” side of

the cylinder, oil from the “retract”

side returns to reservoir. Cylinder

holds with pump shut-off.

Holds pressure even if pump

is running. Oil from pump goes

through valve, back to reservoir.

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

TYPICAL CENTERS

TANDEM CENTER CLOSED POSITION OPEN CENTER

Open Center used when holding

is not a requirement, as when

running two separate hydraulic

tools such as cutters / crimpers.

Cylinder ports are blocked, oil

from pump goes to reservoir.

Used when pump remains

running. Example: gasolinedriven pumps.

Generally used when running

multiple valves in series from

one pump.

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve

or 9720 Counter Balance Valve in conjunction with the directional valve used in your application.

115 powerteam.com

VALVE SELECTION CHART

VALVES - PUMP-MOUNTED

Note:

* “SA” represents single-acting cylinders and “DA” represents double-acting cylinders.

** The Posi-Check® feature guards against pressure loss when shifting from “advance” to “hold” position.

Pump-Mounted Valves

Order

No. Page

No. Cylinder*

Applications Operation Valve Type Volt Advance /

Return

Advance /

Hold

Return

**PosiCheck®

Feature

9500 120 SA / DA Manual 4-Way, 3-Pos. Tandem Center — No Yes No

9501 120 SA / DA Manual 4-Way, 3-Pos. Closed Center — No Yes Yes

9502 119 SA Manual 3-Way, 3-Pos. Closed Center — No Yes Yes

9504 118 SA / DA Manual 3/4-Way, 2-Pos. — Yes Yes No

9506 120 DA Manual 4-Way, 3-Pos. Tandem Center — No Yes Yes

9507 120 DA Manual 4-Way, 3-Pos. Closed Center — No Yes Yes

9511 120 SA / DA Manual 4-Way, 3-Pos. Open Center — Yes Yes No

9512 123 DA Solenoid 4-Way, 3-Pos. Tandem Center 24 No Yes Yes

9513 123 DA Solenoid 4-Way, 3-Pos. Tandem Center 115 No Yes Yes

9516 123 DA Solenoid 4-Way, 3-Pos. Tandem Center 12 No Yes Yes

9517 118 SA Manual 2-Way, 2-Pos. — No Yes No

9519 123 DA Solenoid 4-Way, 3-Pos. Tandem Center 230 No Yes Yes

9520 119 SA Manual 3-Way, 3-Pos. Tandem Center — No Yes Yes

9522 123 DA Solenoid 4-Way, 3-Pos. Open Center 230 Yes No No

9523 123 SA Pilot-Operated

Solenoid 3-Way, 2-Pos. 230 Yes No No

9552 122 SA / DA Solenoid 3/4-Way, 2-Pos. 230 Yes No No

9553 123 SA Pilot-Operated

Solenoid 3-Way, 2-Pos. 24 Yes No No

9569 122 SA Solenoid 3-Way, 2-Pos. 24 No Yes No

9570 122 S.A. Solenoid 3-Way, 2-Pos. 230 No Yes No

9572 122 SA / DA Solenoid 3/4-Way, 2-Pos. 24 Yes No No

9579 122 SA Solenoid 3-Way, 2-Pos. 115 No Yes No

9582 117 SA Manual 3-Way, 2-Pos. — No Yes No

9584 117 SA Manual 3-Way, 2-Pos. — No Yes No

9589 123 SA Pilot-Operated

Solenoid 3-Way, 2-Pos. 115 Yes No No

9590 123 DA Solenoid 4-Way, 3-Pos. Open Center 115 Yes No No

9592 122 SA / DA Solenoid 3/4-Way, 2-Pos. 115 Yes No No

9594 122 SA / DA Air 3/4-Way, 2-Pos. — No Yes Yes

9599 121 SA Pilot-Operated

Solenoid 3-Way, 3-Pos. Tandem Center 24 No Yes Yes

9605 121 SA Pilot-Operated

Solenoid 3-Way, 3-Pos. Tandem Center 115 No Yes Yes

9609 121 SA Manual 3-Way, 3-Pos. Tandem Center — No Yes No

9610 117 SA Auto Pilot-Operated 3-Way, 2-Pos. — Yes No No

9610A 117 SA Manual 2/3-Way, 2-Pos. — No Yes No

9615 123 DA Solenoid 4-Way, 3 Pos. Open Center 24 Yes No No

9628 124 SA / DA Manual Post-Tensioning — Special No No

9632 124 SA / DA Manual Post-Tensioning — Special No No

powerteam.com 116

Note:

* “SA” represents single-acting cylinders and “DA” represents double-acting cylinders.

VALVE SELECTION CHART

VALVES - REMOTE-MOUNTED / IN-LINE

Order

No. Page

No. Cylinder Applications* Operation Valve Type Volt Advance /

Return

Advance /

Hold

Return

**PosiCheck®

Feature

9508 128 SA / DA Manual 4-Way, 3-Pos. Closed Center — No Yes Yes

9509 128 SA / DA Manual 4-Way, 3-Pos. Tandem Center — No Yes Yes

9514 128 DA Solenoid 4-Way, 3-Pos. Tandem Center 115 No Yes Yes

9524 127 SA / DA Solenoid 3/4-Way, 2-Pos. 230 No Yes No

9525 128 DA Solenoid 4-Way, 3-Pos. Tandem Center 230 No Yes Yes

9526 128 SA Solenoid 3-Way, 2-Pos. 230 No Yes No

9554 127 SA / DA Solenoid 3/4-Way, 2-Pos. 24 No Yes No

9555 128 DA Solenoid 4-Way, 3-Pos. Tandem Center 24 No Yes Yes

9556 128 SA Solenoid 3-Way, 2-Pos. 24 No Yes No

9559 128 SA Solenoid 3-Way, 2-Pos. 115 No Yes No

9593 127 SA / DA Solenoid 3/4-Way, 2-Pos. 115 No Yes No

9595 127 SA / DA Air 3/4-Way, 2-Pos. — No Yes No

Remote-Mounted Valves

Order

No. Page

No. Cylinder Applications* Operation Valve Type

9575 131 SA Manual Shut-Off Valve

9580 131 SA Automatic One-Way Check Valve

9581 131 SA / DA Automatic Pilot-Operated Check Valve

9596 129 SA Manual Load-Lowering Valve

9597 129 SA / DA Automatic Sequence Valve

9608 129 SA / DA Automatic Pressure Reducing Valve

9623 131 SA / DA Automatic Pressure Relief Valve

9631 130 SA / DA Automatic Metering Valve

9633 130 SA / DA Automatic Pressure Regulator Valve

9720 129 SA / DA Automatic Counter Balance Valve

9721 129 SA / DA Automatic Counter Balance Valve

RV21278 130 — Automatic Relief Valve

In-Line Valves

Note:

“ SA” represents single-acting cylinders and “DA” represents double-acting cylinders.

** The Posi-Check® feature guards against pressure loss when shifting from “advance” to “hold”

position.

117 powerteam.com

HYDRAULIC PUMP-MOUNTED VALVES

MANUAL & PILOT-OPERATED

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the

directional valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting any of the valves on this page on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2\" longer mounting screws are required. For valves 9504, 9584, 9610 and 9610A, order four 12001 cap screws. For valve

9582, order two 12001 and two 10856 cap screws.

9582

9584

P T

A

3-WAY / 2-POSITION MANUAL VALVES

Applications: Single-acting cylinders.

Actuation: Lever-operated.

Functions: Cylinder piston “advance,” “hold” and “return.”

Used on these pumps: P460, PE17, PE21, PE30, PE46, PE55, and PE120

series.

Order No. Description

9582 3-Way/2-Position manual valve. Wt., 2.5 lbs.

9584 3-Way/2-Position manual valve “flipper” control. Wt., 1.8 lbs.

2/3-WAY/2-POSITION MANUAL/PILOT-OPERATED AUTOMATIC VALVE

Applications: Manual operation for load lifting and holding with single-acting

cylinders; automatic “dump” for operating hydraulic tools.

Actuation: Flipper lever/pilot oil.

Functions: With lever in closed position, valve will hold the load. When lever

is “open,” valve functions as a true automatic “dump” valve..

Used on these pumps: Furnished with pilot lines and adapters for PA55,

PA90, PE30, PE55, and PE120 series. For application on other pumps,

consult factory.

Order No. Description

9610A 2/3-way/2-position manual/pilot-operated automatic valve.

Wt., 4.4 lbs.

P T

A

P T

3-WAY / 2-POSITION PILOT-OPERATED AUTOMATIC VALVES

Applications: Single-acting cylinders.

Actuation: Pilot oil.

Functions: When pump is started, pilot oil automatically closes valve and

directs oil to cylinder. When pump is stopped, valve automatically opens and

oil returns to reservoir.

Used on these pumps: Furnished with pilot lines and adapters for PA55,

PA90, PE30, PE55, and PE120 series.

Order No. Description

9610 3-way/2-position pilot-operated automatic valve. Wt., 4.2 lbs.

A

TP

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

A

ACC.

Accessories

powerteam.com 118

NOTE: 9504 can be remote-mounted with a 9510 sub-plate.

HYDRAULIC PUMP-MOUNTED VALVES

MANUAL & PILOT-OPERATED

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the directional

valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting any of the valves on this page on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2\" longer mounting screws are required. For valves 9504, 9584, 9610 and 9610A, order four 12001 cap screws. For valve

9582, order two 12001 and two 10856 cap screws.

NOTE: Valves 9501, 9502, 9504 and 9507 can have a port blocked or have a closed center position. When a port is blocked and the valve is shifted to the blocked port, the pump will generate excessive

heat. An electric or rotary air pump can either be turned off manually or with a pressure switch. Reciprocating air pumps may be adjusted to stall out and stop.

2-WAY/2-POSITION MANUAL VALVE

Applications: Single-acting cylinders.

Actuation: Flipper lever-operated.

Functions: Cylinder piston “advance,” “hold” and “retract.”.

Used on these pumps: PE172 and PA172.

Order No. Description

9517 2-way/2-position manual valve. Wt., 3.2 lbs.

3/4-WAY/2-POSITION MANUAL VALVE

Applications: Single or double-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: Pos. 1 – Oil is directed to “advance” side of cylinder, oil from

“retract” side goes to reservoir, cylinder “holds” with pump shut-off. Pos.

2 – Oil goes to “retract” side of cylinder, cylinder “holds” with pump shut-off.

When using as a 3-way valve for single-acting cylinders, port “A” or “B” is

plugged. See note below regarding plugging of ports and resulting heat

build-up..

Used on these pumps: P460, PA6D, PA17, PA46, PA55, PA60, PE17,

PE21, PE30, PE46, PE55, PE120, PE400, PQ60 and PQ120 series.

Order No. Description

9504 3/4-way/2-position manual valve. Wt., 4.2 lbs.

A X

P T

X

A B

P T

3-WAY

4-WAY

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank

A

ACC.

Accessories

119 powerteam.com

PUMP-MOUNTED VALVES, 3-WAY / 3-POSITION MANUAL

3/8\" PORTS, 5 GPM MAX. FLOW RATE, 10,000 PSI

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the

directional valve used in your application.

NOTE: Valves 9501, 9502, 9504 and 9507 can have a port blocked or have a closed center position. When a port is blocked and the valve is shifted to the blocked port, the pump will generate excessive

heat. An electric or rotary air pump can either be turned off manually or with a pressure switch. Reciprocating air pumps may be adjusted to stall out and stop.

NOTE: Gauge ports monitor pump pressure only, not pressure to the hydraulic cylinder(s).

IMPORTANT: Conversion kit 251528 must be used when mounting any of the valves on this page on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1

/2” longer mounting screws are required. For valves 9502 and 9520, order four 12001 cap screws. For valve 9576, order four

17428 cap screws.

3-WAY/3-POSITION (TANDEM CENTER) MANUAL VALVE WITH POSI-CHECK® VALVE

Applications: Single-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: “Advance,” “hold” and “return.” When shifted to “return” position,

pump and cylinder return oil through their own separate return lines, allowing

faster retraction of piston. The Posi-Check® feature guards against pressure

loss when shifting from “advance” to “hold” position.

Used on these pumps: P460, PA17, PA46, PA55, PE17, PE21, PE30,

PE46, PE55, PE120, PQ60, PQ120, PE400, PG30, PG55, PG120 and

PG400 series.

Order No. Description

9520 3-way/3-position (tandem center) manual valve. Wt., 5.1 lbs.

3-WAY/3-POSITION (CLOSED CENTER) NON-INTER FLOW MANUAL VALVE WITH POSI-CHECK®

Applications: Single-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: Pos. 1 – Oil is directed from pump to cylinder and “holds” with

pump shut-off, line to reservoir is blocked. Pos. 2 – All oil is open to reservoir

through tank line. Center Pos. – Cylinder pressure is held, and pump should

be shut-off.

Used on these pumps: P460, PA17, PA46, PA55, PA60, PE17, PE21,

PE30, PE46, PE55, PE120, PE400, PQ60 and PQ120 series.

Order No. Description

9502 3-way/3-position (closed center) manual valve. Wt., 4.2 lbs.

P T

A

ADVANCE

HOLD

RETRACT

P T

A

NOTE: A pressure switch and/or gauge may be attached if desired. Also, the 9502 can be remote-mounted if a 9510 sub-plate is used.

P T

A

ADVANCE

HOLD RETRACT

P T

A

ADVANCE

RETURN

HOLD

Pump Port A

VALVE

Tank

ADVANCE

RETURN

HOLD

Pump Port A

VALVE

Tank

A

ACC.

Accessories

powerteam.com 120

PUMP-MOUNTED VALVES, 4-WAY / 3-POSITION MANUAL

3/8” PORTS, 5 GPM MAX. FLOW RATE, 10,000 PSI

NOTE: All valves on this page may be remote-mounted with a 9510 sub-plate. Valves 9501, 9502, 9504 and 9507 can have a port blocked or have a closed center position. When a port is blocked and

the valve is shifted to the blocked port, the pump will generate excessive heat. An electric or rotary air pump can either be turned off manually or with a pressure switch. Reciprocating air pumps may be

adjusted to stall out and stop.

4-WAY/3-POSITION (CLOSED CENTER) MANUAL VALVE WITH POSI-CHECK®

Applications: Single or double-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: Similar to 9506, but is a closed center valve with Posi-Check®

. Generally used to operate multiple cylinders with a single pump. Provides

“advance,” “hold” and “return.” The Posi-Check® feature guards against

pressure loss when shifting from the “advance” to “hold” position. See note

below regarding plugging of ports and resulting heat build-up.

Used on these pumps: P460, PA17, PA46, PA55, PA60, PA6D, PE17,

PE21, PE30, PE46, PE55, PE120, PE400, PQ60 and PQ120 series.

4-WAY/3-POSITION (CLOSED CENTER) MANUAL VALVE

Applications: Single or double-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: “Advance,” “hold” and “return.” Closed center design makes valve

suitable for operating multiple cylinders from a single pump. See note below

regarding plugging of ports and resulting heat build-up.

Used on these pumps: P460, PA17, PA46, PA55, PA60, PE17, PE21,

PE30, PE46, PE55, PE120, PE400, PQ60 and P120 series.

Order No. Description

9507 4-way/3-position (closed center) manual valve. Wt., 5 lbs.

Order No. Description

9501 4-way/3-position (closed center) valve. Wt., 4.2 lbs.

4-WAY/3-POSITION (TANDEM CENTER) VALVE WITH POSI-CHECK®

Applications: Single or double-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: “Advance,” “hold” and “return.” The Posi-Check® feature guards

against pressure loss when shifting from “advance” to “hold” position.

Used on these pumps: P460, PA6D, PA17, PA46, PA55, PE17, PE21,

PE30, PE46, PE55, PE84, PE120, PE400, PED, PG30, PG55, PG120,

PG400, PQ60 and PQ120 series.

Order No. Description

9506 4-way/3-position (tandem center) manual valve. Wt., 5.1 lbs.

P T

A B

P T

A B

4-WAY/3-POSITION (TANDEM CENTER) AND (OPEN-CENTER) MANUAL VALVES

Applications: Single or double-acting cylinders.

Actuation: Lever-operated, detent-positioned.

Functions: The 9500 provides “advance,” “hold” and “return.” The 9511

(open center) valve can be used if holding is not a requirement, as when

running two separate hydraulic tools. Provides “advance” and “return” only.

Used on these pumps: P460, PA17, PA46, PA55, PE17*, PE21, PE30,

PE46, PE55, PE120, PE400, PG30, PG55, PG120, PG400, PQ60 and

PQ120 series.

*Does not mount without 251528.

Order No. Description

9500 4-way/3-position (tandem center) manual valve. Wt., 4.2 lbs.

9511 4-way/3-position (open center) manual valve. Wt., 4.2 lbs.

P T

A B

P T

A B

P T

A B

POS. B

POS. C

POS. A

P T

A B

P T

A B

P T

A B

P T

A B

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

POS. B

POS. A POS. C

POS. B

POS. A POS. C

POS. B

POS. A POS. C

POS. B

POS. C POS. A

Pump Port A

VALVE

Tank Port B

A

ACC.

Accessories

121 powerteam.com

PUMP-MOUNTED VALVES, MANUAL & PILOT-OPERATED

3/8\" PORTS, 5 GPM MAX. FLOW RATE, 10,000 PSI

NOTE: Valves above are shipped without controls. Use 202777 remote hand control. Consult factory for field installation.

3-WAY/3-POSITION (TANDEM CENTER) SOLENOID VALVES WITH POSI-CHECK®

Applications: Single-acting cylinders.

Actuation: Solenoid-operated: 9605 is 115VAC, 50/60 Hz; 9599 is 24VAC,

50/60 Hz.

Functions: “Advance,” “hold” and “return” positions. When in “advance,”

solenoid “B” is energized and oil goes from pump to cylinder through pressure

port. In “return” position, solenoid “A” is energized and oil is directed from

cylinder and pump to reservoir. With both solenoids de-energized, in “hold”

position, oil from pump is directed back to reservoir while oil is checked in

cylinder. The Posi-Check® feature holds load when shifting from “advance”

to “hold” position.

Used on these pumps: Furnished with pilot lines and adapters for PE55,

PE30 (carrying handles must be removed) and PE120 series. For application

on other models, consult factory.

Order No. Description

9605 3-way/3-position (tandem center) solenoid valve,

115VAC, 50/60 Hz. Wt., 14.0 lbs.

9599 3-way/3-position (tandem center) solenoid valve,

24VAC, 50/60 Hz. Wt., 14.0 lbs.

P T

A

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the

directional valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting the 9609 valve on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2” longer mounting screws are required. For valves 9500, 9501 and 9511, order four 12001 cap screws. For valve 9552,

9506, and 9507, order four 11956 cap screws. For valves 9599 and 9605, order four 251078 cap screws. For valve 9609, order four 10855 cap screws.

3-WAY/4-POSITION MANUAL PRESSURE COMPENSATED VALVE

Applications: Single-acting cylinders. Primarily for use in testing soil, rock,

concrete, asphalt and related engineering materials.

Actuation: Lever and adjustable, pressure compensated flow control valve.

Functions: Cylinder piston “return,” “hold,” “controlled advance” (pressure

compensated) and “advance” (full flow). Will deliver a relatively constant flow

regardless of pressure between 1,000 and 10,000 psi.

Used on these pumps: PA17, PA46, PA55, PE17, PE21, PE30*, PE46,

PE55, PE200, PE400, PG30*, PG55, PG120, PG400, PQ60 and PQ120

series. * NOTE: Adapter kit 252161 is required for mounting this valve to a

PE30 or PG30 series pump.

Order No. Description

9609 3-way/4-position manual pressure compensated valve. Wt., 8.7 lbs.

ADV. CON. ADV. HOLD RET.

A

P T

1

2 3

4

6 5

RETURN

HOLD

CONTR.

ADV.

FULL

ADV.

Mechanical Puller

Selection PRESSURE COMPENSATED VALVE Optional Cylinders PERFORMANCE CHART

FLOW

Full flow position - 5 gpm (Ref.)

Metered advance position

65 cu. in./min. (Max.)

PRESSURE

Min. working pressure - 1,000 psi.

Max. working pressure- -10,000 psi.

Max. valve case pressure - 500 psi.

Chart to the right reflects valve performance when

“metered advance” position is selected.

10,000

8,000

6,000

4,000

2,000

1,000

0 1 2 3456 7

Full Flow Position

Max. Setting:

700 psi / sec.

Test Setting: 35 psi / sec.

(Meets Concrete Std. ASTM C-39)

Min. Setting:

6.24 psi / sec.

Unit not recommended

for use under 1,000 psi

TIME (MIN.)

PRESSURE (psi)

Metered and Pressure Compensated Position

Pump Port A

VALVE

Tank

A

ACC.

Accessories

powerteam.com 122

3-WAY/2-POSITION SOLENOID VALVE

Applications: Single-acting cylinders.

Actuation: Solenoid-operated, 115VAC, 50/60 Hz.

Functions: Cylinder piston advances when solenoid is de-energized and

pump is running. When solenoid is energized, oil is directed to reservoir,

and piston returns. For “hold” position, pump is stopped with solenoid

de-energized.

Used on these pumps: PE17, PE21, PE30, PE46, PE55, PE120, PE400,

PQ60 and PQ120 series.

PUMP-MOUNTED VALVES, SOLENOID OR AIR-OPERATED

3/8” PORTS, 5 GPM MAX. FLOW RATE, 10,000 PSI

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the directional

valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting any of the valves on this page on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2\" longer mounting screws are required. For valves 9569, 9570 and 9579, order four 10856 cap screws. For valves 9552,

9572 and 9592, order four 12001 cap screws.

Order No. Description

9579 3-way/2-position solenoid valve, 115VAC, 50/60 Hz., Wt. 9.6 lbs.

9569 3-way/2-position solenoid valve, 24VAC, 50/60 Hz., Wt. 9.6 lbs.

9570 3-way/2-position solenoid valve, 230VAC, 50/60 Hz., Wt. 9.6 lbs.

P T

A

NOTE: Valves above are shipped without control switch. Use 202777 remote hand switch. When this valve is mounted, the pump must be equipped with an outlet check valve.

3/4-WAY/2-POSITION SOLENOID VALVES

Applications: Single or double-acting cylinders. When used with singleacting cylinders, one port should be plugged.

Actuation: Solenoid-operated, 115VAC, 50/60 Hz.

Functions: Oil is directed to “extend” side of cylinder, oil from “retract”

side goes to reservoir; cylinder “holds” with pump shut-off. Oil is directed

to “retract” side of cylinder; oil from “extend” side goes to reservoir. NOTE:

Cylinder will not “hold” in the “return” position with motor running or shut-off.

Used on these pumps: 9552, 9572 and 9592 are used with PE17, PE30

(with carrying handles removed), PE46, PE55, PE400, PQ60 and PQ120

series.

Order No. Description

9592 3/4-way/2-position solenoid valve, 115VAC, 50/60 Hz., Wt. 14.6 lbs.

9552 3/4-way/2-position solenoid valve, 230VAC, 50/60 Hz., Wt. 14.6 lbs.

9572 3/4-way/2-position solenoid valve, 24VAC, 50/60 Hz., Wt. 14.6 lbs.

NOTE: Valves above are shipped without controls. The 9552, 9572 and 9592 can be used with the 304718 remote hand control.

NOTE: Ports are 1/4” NPTF.

A B

P T

AIR ACTUATED VALVE

Applications: Single or double-acting cylinders. When used with singleacting cylinders, one port should be plugged.

Actuation: Air-operated.

Functions: Oil is directed to “extend” side of cylinder, oil from “retract”

side goes to reservoir, cylinder “holds” with pump shut-off. Oil is directed to

“retract” side of cylinder, oil from “extend” side goes to reservoir.

NOTE: Cylinder will not “hold” in the “return” position with motor running or

shut-off.

Used on these pumps: PA17, PA46 and PA55 series.

Order No. Description

9594 3/4-way/2-position solenoid valve, air-operated (minimum of

50 psi air pressure required). Wt., 11 lbs.

NOTE: Valve above is shipped without controls. 9594 can be used with the 209593 remote hand control.

P T

A B

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank Port B

A

ACC.

Accessories

123 powerteam.com

PUMP-MOUNTED VALVES

SOLENOID OR AIR-OPERATED

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the

directional valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting the 9609 valve on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2\" longer mounting screws are required. For valves 9513 and 9519, order four 11956 cap screws.

For valves 9523, 9553 and 9589, order four 10855 cap screws. For valves 9522, 9590 and 9615, order four 10854 cap screws.

NOTE: Valves above are shipped without control switch.

P T

A B

4-WAY/3-POSITION (OPEN CENTER) SOLENOID VALVE

Applications: Double-acting cylinders.

Actuation: Solenoid-operated, 115VAC, 50/60 Hz.

Functions: “Advance,” open center and “return” positions. Cylinder ports and

pump port are open to reservoir in “neutral.”

Used on these pumps: Furnished with pilot lines and adapters for PE30

(with carrying handles removed), PE55 and PE120 series. For other pump

models, consult factory.

NOTE: A pressure switch and/or gauge may be attached if desired.

Order No. Description

9590 4-way/3-position (open center) solenoid valve,

115 volt, 50/60 Hz., Wt. 15.5 lbs.

9522 4-way/3-position (open center) solenoid valve, 230 volt,

50/60 Hz., Wt. 15.5 lbs.

9615 4-way/3-position (open center) solenoid valve, 24 volt,

50/60 Hz., Wt. 15.5 lbs.

4-WAY/3-POSITION (TANDEM CENTER) PILOT-OPERATED SOLENOID VALVE

Applications: Double-acting cylinders.

Actuation: Solenoid-operated, 115VAC, 50/60 Hz.

Functions: “Advance,” “hold” and “return.” The Posi-Check® feature holds

the load when shifting from the “advance” to the “hold” position.

Used on these pumps: PE17, PE21, PE30 (with carrying handles removed),

PE46, PE55, PE120, PE400, PQ60 and PQ120 series.

NOTE: A gauge may be attached if desired.

Order No. Description

9513 4-way/3-position (tandem center) solenoid valve, 115VAC,

50/60 Hz., Wt. 18.1 lbs.

9512 4-way/3-position (tandem center) solenoid valve, 24VAC,

50/60 Hz., Wt. 18.1 lbs.

9516

4-way/3-position (tandem center) solenoid valve, 12VDC,

Wt. 18.1 lbs. For use on the PG1204S and PG400 series

pumps only.

9519 4-way/3-position (tandem center) solenoid valve, 230VAC,

50/60 Hz. , Wt. 18.1 lbs. Consult factory for field installation.

P T

A B

3-WAY/2-POSITION (PILOT-OPERATED, NORMALLY OPEN) SOLENOID VALVE

Applications: Single-acting cylinders.

Actuation: Solenoid-operated, 115VAC, 50/60 Hz.

Functions: “Advance” and “return.”

Used on these pumps: Furnished with pilot lines and adapters for PE30

(with carrying handles removed), PE55 and PE120 series. For other pump

models, consult factory.

NOTE: A pressure switch and/or gauge may be attached if desired.

Order No. Description

9589 3-way/2-position (pilot-operated) solenoid valve, 115VAC,

50/60 Hz., Wt. 8.2 lbs.

9523 3-way/2-position (pilot-operated) solenoid valve, 230VAC,

50/60 Hz., Wt. 8.2 lbs.

9553 3-way/2-position (pilot-operated) solenoid valve, 24VAC,

50/60 Hz., Wt. 8.2 lbs.

P T

A

Pump Port A

VALVE

Tank Port B

A

ACC.

Accessories

powerteam.com 124

Designed for use with Power Team air, gasoline

and electric powered hydraulic pumps.

P T

X

(STRESS PORT) A B (STRESS PORT)

5,800

6,400

psi.

POS. B

POS. A

RETURN

PORT B

CENTER

STRESS PORT A

PUMP-MOUNTED VALVES

POST-TENSIONING, MANUAL

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the

directional valve used in your application.

IMPORTANT: Conversion kit 251528 must be used when mounting any of the valves on this page on PA17 or PE17 pumps.

IMPORTANT: When ordering any valve for a PE30 or PG30 series pump, 1/2\" longer mounting screws are required. For valves 9569, 9570 and 9579, order four 10856 cap screws. For valves 9552,

9572 and 9592, order four 12001 cap screws.

Pump-mounted, 6-position detented 5-way manual dual

valve. Rated pressure to valve “A” is 10,000 psi and

valve “B” is 6,000 psi. Case pressure is 500 psi max.

P T

“TWIN” 4-WAY/3-POSITION (TANDEM CENTER) MANUAL VALVE

Applications: Multi-strand, double-acting stressing jacks with an auxiliary

seating cylinder.

Actuation: Dual lever-operated, detent-positioned.

Operation:

1.With valves “A” and “B” in center position, pump is started, and cable is

inserted into stressing tool.

2.Valve “A” is placed in “Stress” position and cylinder extends to tension

cable. Pump pressure controls force exerted by tensioning cylinder in this

position. “Stress” port is checked internally, and can only be released by

building pressure in the valve “B” return position.

3.When desired cable tension is achieved, valve “A” is placed in valve “B”

position and valve “B” in “Seat” position. Seating portion of cylinder will be

pressurized to seating pressure controlled by “Seat” relief valve (factory

set to 3,900 psi).

4.Valve “B” is shifted to “Return” position, which is pressure controlled and

will not exceed 2,200 psi. “Return” portion of stressing tool should be

pressurized and will release “Stress” port when pressure reaches 15% of

“Stress” port pressure.

5.“Stress” port will remain open and cylinder will return as long as pressure

differential is maintained. “Stress” and “Seat” ports are open to reservoir.

6.When cylinder has fully returned, both valves are shifted to “Center”

position and oil will be directed to reservoir. Maximum pressure setting for

the “Seat” relief valve is 6,000 psi.

Used on these pumps: PA17*, PA46*, PA55, PE17*, PE21*, PE30, PE46*,

PE55, PE120, PE400, PG30*, PG55, PG120, PG400, PQ60 and PQ120

series.*

* These pumps may have reduced first flow stage characteristics due to

internal valve restrictions.

Order No. Description

9632 Post-tensioning valve for 10,000 psi (max.) double-acting systems. Wt., 13.6 lbs.

CENTER

SEAT RETURN

VALVE B VALVE B

CENTER

STRESS

VALVE A

RETURN SEAT

psi psi 1,900

2,000

3,800

4,000

VALVE B

STRESS

VALVE A

A

ACC.

4-WAY/3-POSITION (TANDEM CENTER) MANUAL VALVE

Applications: Single strand, double-acting stressing jacks with Power

Wedge seater.

Actuation: Lever-operated, detent-positioned.

Operation:

1.With valve in center position, pump is started.

2.Cable is inserted into stressing tool, valve is placed in “A” position. “Pull”

portion of stressing tool is pressurized to specified level for proper

cable tensioning (“A” port is checked internally, can only be released by

building pressure in “B” position).

3.Valve is placed in “B” position, which is pressure controlled and will not

exceed 6,400 psi. “Return” portion of stressing tool is pressurized and

will release “A” port when pressure reaches approximately one-half

the “A” port pressure. “A” port remains open as long as this pressure

differential is maintained.

4.Pump is stopped, valve is placed in “A” position, releasing “B” port

pressure.

Used on these pumps: PA17*, PA46*, PA55, PE17*, PE21*, PE30, PE46*,

PE55, PE60, PE120, PE400, PG30*, PG55, PG120, PG400, PQ60 and

PQ120 series.

* These pumps may have reduced first flow stage characteristics due to

internal valve restrictions.

Order No. Description

9628 Post-tensioning valve for 10,000 psi (max.) single-acting/Power Wedge seater. Wt., 5.4 lbs. Accessories

125 powerteam.com

HYDRAULIC PUMP-MOUNTED

ACCESSORIES

OIL COOLER KITS

Order

No.

Description

252511

Oil cooler kit designed for use with

PE604T or PE604PT pumps with

115VAC. Wt., 5.0 lbs.

252512

Oil cooler kit designed for use with

PE604T or PE604PT pumps with

220VAC. Wt., 5.0 lbs.

RESERVOIR BREATHER KITS

Order

No.

Description

206767

Reservoir breather kit designed for use

on PA17, PA55, PE17, PE55, PE120,

PG55, PG120, PQ60 and PQ120 series

pumps. Wt., 1.3 lbs.

250175

Reservoir breather kit designed for use

on PE21 and PE46 series pumps. These

kits replace the reservoir filler cap when

the pump is used in dusty and dirty

environments. Wt., 1.3 lbs.

CASTERS

2\" diameter casters attach to the bottom of large

reservoir for portability.

Sold individually. Order the amount required.

Order

No.

Description

10494 Single caster wheel. Wt., 0.3 lb.

FLUID LEVEL/TEMPERATURE GAUGE

Displays fluid level and temperature of hydraulic oil

in reservoir.

32°- 212° F, 0°- 100° C.

1.25\" wide and 6.38\" high.

Order

No.

Description

350431 Fluid level/temperature gauge.

FOOT CONTROL GUARD

Order

No.

Description

16339

Foot Guard for use with 10461 and

251660 foot controls.

MAGNETIC STRIP

Order

No.

Description

207762

Magnetic strip with adhesive back can

be added to No. 25017, 202777, 202778

and 304718 hand controls. Provides 6

lbs. of holding force. Wt., 0.1 lb.

Viton™ is an trademarks or registered trademarks of The Chemours

Company

*

VITON™* SEAL KITS

Viton™* seal kits Can be used in all “C” and “RH”

series cylinders, as well as the P12, P55, P59, P157/

P159, P157D/P159D and P300/P300D series of

hand pumps. These seals are required when fire

resistant hydraulic fluids are used. Not required with

Flame-Out® fluid.

Order No. Use With Model

300507 P12 All

300472 P23, P55 All

300510 P59 All

300508 P157, P159, P300 A

300690 P157, P159 B

300696 P300 B

300508 P157D, P159D, P300D A

300693 P157D, P159D B

300699 P300D B

A

ACC.

Accessories

powerteam.com 126

HYDRAULIC PUMP-MOUNTED

ACCESSORIES

Accessories

UNIVERSAL PUMP CART

Mobilize your hydraulic pumps with the PC200. The rugged tubular frame can easily handle pumps weighing up to 200 lbs.

With 12\" wheels, the cart rolls easily. Just load the pump onto the cart and wheel it right to the job. The universal mounting hole

pattern lets you handle a wide variety of Power Team pumps.

Cart can be used with the following pumps: PA60, PA64 and PA554 air/hydraulic pumps; PE55 series, PE183-2 and

PE184-2 electric/hydraulic pumps; PE21, PQ60 and PQ120 series “Quiet” pumps; PG55 series gas engine/hydraulic pumps;

and pumps with optional 5- and 10-gallon reservoirs; Nos. RP50, RP51, RP101 and RP103.

(Pump not included)

Order No. Description

PC200 Universal pump cart with 12\" wheels. Wt., 27 lbs.

PROTECTIVE PUMP ROLL CAGE

Safeguards pump, gas engine and valves on the job site. Horizontal bars provide convenient hand holds for carrying pump, a

pick-up point permits lifting unit with an overhead crane or other device. Standard equipment on PG1203 and PG1204. Can be

ordered as an option with any other gas, air, or electrically driven hydraulic pump equipped with a 5-gallon reservoir.

NOTE: Refer to PG1203/PG1204 pump for details.

Order No. Description

PC200RC Roll cage for use with PC200. (Cannot be used on pumps with 10-gallon reservoirs.) Wt., 36 lbs.

RC2GAL Roll cage for use with PA46, PA55, PE46, PE55 pumps with 2.5-gallon reservoirs.

RC5 Roll cage for PG55 & PG120. For use with PG120 and PG 55 series pumps. Wt., 19.5 lbs.

LARGE CAPACITY RESERVOIRS

Reservoirs are equipped with drain plugs and all necessary conversion items.

Hydraulic oil is not included with reservoir kits. Please order separately.

Order

No.

Cap. Usable Oil Use With Size (in.)

(gal.) (cu. in.) A B C

RP20** 2.0 442 PA6, PA50 series (models A-E) 11.50 9.50 6.50

RP20-F** 2.0 442 PA6 series (model F), PA50 series (model F & G)†† 11.50 9.50 6.50

RP20M* 2.5 450 PA6, PA50 series (models A-E) 11.50 9.50 6.50

RP20M-F* 2.5 450 PA6 series (model F), PA50 series (model F & G)†† 11.50 9.50 6.50

RP21* 2.5 450 PE18 series 11.50 9.50 6.50

RP22† 2.5 442 PE55, PE120, PA55 11.50 9.50 6.50

RP50 5.0 1150 PE55, PE120, PA55 18.00 12.50 8.50

RP51 5.0 1150 PA46, PE21, PE46 18.00 12.50 8.50

RP100 10.0 2194 PE55, PE120, PA55 18.00 12.50 14.50

RP101 10.0 2194 PG55, PG120 18.00 12.50 14.50

RP103* 10.0 2310 PQ60, PQ120 15.44 12.50 12.31

RP104 10.0 2194 PA46, PE46, PE21 18.00 12.50 14.00

A

C

B

METAL RESERVOIR CONVERSION KITS FOR PUMPS (INCLUDES GASKETS AND FASTENERS)

Pump

Number

Metal

Reservoir

Order

Number

Metal

Reservoir

Capacity

Reservoir

Wt.

(cu. in.) (lbs.)

PA6 213896 105 3.0

PA6A 213896 105 3.0

PA6D 213896 105 3.0

PA6-2 213895 578 9.0

PA6D2 213895 578 9.0

Pump

Number

Metal

Reservoir

Order

Number

Metal

Reservoir

Capacity

Reservoir

Wt.

(cu. in.) (lbs.)

PA50 213896 105 3.0

PA50R 213896 105 3.0

PA6R 213896 105 3.0

PA50R2 213895 578 9.0

PA172 213895 578 9.0

Pump

Number

Metal

Reservoir

Order

Number

Metal

Reservoir

Capacity

Reservoir

Wt.

(cu. in.) (lbs.)

PA174 213895 578 9.0

PE172 213895 578 9.0

PE172A 213895 578 9.0

PE172S 213895 578 9.0

PE174 213895 578 9.0

* Four mounting holes: 1/2\"-20, for 2\" diameter swivel casters (No. 10494)

** High density polyethylene reservoir.

† Aluminum reservoir.

A

ACC.

††Excluding PA6D and PA50D

Accessories

127 powerteam.com

Application: Single or double-acting cylinders.

Actuation: 9593, 9524 and 9554 are solenoid-operated

Operation with single-acting cylinder: Either oil port “A” or “B” must be plugged on valve. With

port “B” plugged, solenoid is energized to position “A,” oil port “A” becomes pressurized. When

solenoid is energized to position “B,” oil port “A” becomes the return port.

Operation with multiple single-acting cylinders: A pressure line from one bank can be

connected to oil port “A” and the other to oil port “B” on the valve. Sequence: When energized

to position “A,” oil port “A” becomes pressurized and clamps the fixture connected to oil port “A”.

Oil port “B” becomes a “return” port for cylinder connected to oil port “B,” and retracts it. The

opposite happens when solenoid “B” is energized.

Operation with double-acting cylinder: Port “A” is connected to “advance” port of cylinder,

oil port “B” connects to cylinder “return” port. Solenoid is energized to position “A,” oil port “A”

becomes pressurized to extend cylinder piston. The opposite happens when solenoid “B” is

energized. Valve does not hold in “retract” position.

NOTE: When using more than one valve on a pump, the tank port may require a check valve to

permit inadvertent, momentary extension of a retracted cylinder.

NOTE: If pump is equipped with an internal outlet check, a “hold” position can be maintained with

the pump shut-off.

Model Shown: 3/4-WAY / 2-POSITION SOLENOID ACTUATED VALVES

9593

REMOTE-MOUNTED VALVES

1/4” PORTS 5 GPM MAX. FLOW RATE, 10,000 PSI

Order

No.

Description

9593 3/4-way 2-position, remote-mounted solenoid valve, 115VAC, 50/60 Hz., Prod. Wt. 15.4 lbs.

9524 3/4-way 2-position, remote-mounted solenoid valve, 230VAC, 50/60 Hz., Wt. 15.4 lbs.

9554 3/4-way 2-position, remote-mounted solenoid valve, 24VAC, 50/60 Hz., Wt. 15.4 lbs.

Four Mtg. Holes for

1

/4” Cap Screws.

3 1/8\"

2\"

Four Mtg. Holes for

4\" Cap Screws.

3 1/8\"

2\"

Application: Single or double-acting cylinders.

Actuation: 9595 is air-operated.

Operation with single-acting cylinder: Either oil port “A” or “B” must be plugged on valve. With

port “B” plugged, solenoid is energized to position “A,” oil port “A” becomes pressurized. When

solenoid is energized to position “B,” oil port “A” becomes the return port.

Operation with multiple single-acting cylinders: A pressure line from one bank can be

connected to oil port “A” and the other to oil port “B” on the valve. Sequence: When energized

to position “A,” oil port “A” becomes pressurized and clamps the fixture connected to oil port “A”.

Oil port “B” becomes a “return” port for cylinder connected to oil port “B,” and retracts it. The

opposite happens when solenoid “B” is energized.

Operation with double-acting cylinder: Port “A” is connected to “advance” port of cylinder,

oil port “B” connects to cylinder “return” port. Solenoid is energized to position “A,” oil port “A”

becomes pressurized to extend cylinder piston. The opposite happens when solenoid “B” is

energized. Valve does not hold in “retract” position.

NOTE: When using more than one valve on a pump, the tank port may require a check valve to

permit inadvertent, momentary extension of a retracted cylinder.

NOTE: If pump is equipped with an internal outlet check, a “hold” position can be maintained with

the pump shut-off.

Model Shown: 3/4-WAY / 2-POSITION AIR ACTUATED VALVES

9595

Order

No.

Description

9595 3/4-way 2-position, remote-mounted air-operated solenoid valve (minimum of 50 psi air pressure

required), Prod. Wt. 11.4 lbs.

CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a 9596 Load-Lowering Valve or 9720 Counter

Balance Valve in conjunction with the directional valve used in your application.

CAUTION: The Posi-Check® feature will not hold the load when shifted directly A to B-B to A or from hold to A or B.

NOTE: Maximum tank line pressure for remote-mounted valves is 500 psi.

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank Port B

A

ACC.

Accessories

powerteam.com 128

Application: Single or double-acting cylinders. When used with single-acting cylinders, one port

must be plugged. For double-acting cylinders, either port can be used to “advance” or “return.”

Actuation: Lever-operated, detent-positioned.

Functions: The 9508 provides “advance,” “hold” and “return” positions with all ports blocked

(closed center) in the “hold” position. The 9509 has “advance,” “hold” and “return” with tandem

center (cylinder ports are blocked, pump remains running). Both valves have Posi-Check®

feature to guard against pressure loss when shifting from “advance” to “hold.”

4-WAY / 3-POSITION (CLOSED CENTER) AND (TANDEM CENTER) MANUAL

VALVES WITH POSI-CHECK®

Model Shown:

9508

REMOTE-MOUNTED VALVES

3/8” PORTS 5 GPM MAX. FLOW RATE, 10,000 PSI

Order

No.

Description

9508 4-way 3-position (closed center) manual valve, including sub-plate for remote mounting. Wt., 6.3 lbs.

9509 4-way 3-position (tandem center) manual valve, including sub-plate for remote mounting. Wt., 6.3 lbs.

Application: Single-acting cylinders.

Actuation: Solenoid-operated, 115/230/24VAC, 50/60 Hz.

Function: Advances cylinder piston when solenoid is de-energized, and pump is running. When

solenoid is energized, oil is directed back through valve “return” port and cylinder piston returns.

To place cylinder in “hold” position, pump must be stopped or its flow held at the valve “pressure”

port with the solenoid de-energized.

NOTE: Valve is equipped with a 9631 snubber valve in port “A.” The line from the “return” port of

the valve must be unrestricted (100 psi back pressure maximum) back to the reservoir.

IMPORTANT: A 9580 in-line check valve must be installed in the “pressure” port if the supply pump

is not equipped with an outlet check valve.

NOTE: Valves above are shipped without control switch. Use 202777 remote hand switch.

3-WAY / 2-POSITION SOLENOID VALVE

Order

No.

Description

9559 3-way 2-position solenoid valve, 115VAC 50/60 Hz. Includes a remote mounting sub-plate. Wt., 9.7 lbs.

9526 3-way 2-position solenoid valve, 230VAC 50/60 Hz. Includes a remote mounting sub-plate. Wt., 9.7 lbs.

9556 3-way 2-position solenoid valve, 24VAC 50/60 Hz. Includes a remote mounting sub-plate. Wt., 9.7 lbs.

Four Mtg. Holes for

1/4\" Cap Screws.

9509

9508

3 1/8\"

2\"

Model Shown:

9526

Application: Double-acting cylinders.

Actuation: Solenoid-operated, 115/230/24VAC, 50/60 Hz.

Functions: Push button control of “advance,” “hold” and “return.” The Posi-Check® feature

guards against pressure loss when shifting from “advance” to “hold.” With valve in “hold” position,

cylinder ports are blocked and oil is directed from pump to reservoir.

NOTE: Do not allow return tank pressure to exceed 500 psi at the valve, Consult factory before

installing a pressure switch on any of these valves.

4-WAY / 3-POSITION (TANDEM CENTER) SOLENOID VALVE

WITH POSI-CHECK®

Order

No.

Description

9514 4-way 3-position (tandem center) solenoid valve, 115VAC, 50/60 Hz. Remote hand control included.

Wt., 10.1 lbs.

9525 4-way 3-position (tandem center) solenoid valve, 230VAC, 50/60 Hz. Remote hand control included.

Wt., 10.1 lbs.

9555 4-way 3-position (tandem center) solenoid valve, 24VAC, 50/60 Hz. Remote hand control included.

Wt., 10.1 lbs.

Model Shown:

9514

Four Mtg. Holes for

1/4” Cap Screws.

3 1/8\"

2\"

9508

Pump Port A

VALVE

Tank Port B

9509

Pump Port A

VALVE

Tank Port B

Pump Port A

VALVE

Tank

Pump Port A

VALVE

Tank Port B

POS. B

POS.

POS. A

A

ACC.

Accessories

129 powerteam.com

A

ACC.

Accessories

SEQUENCE VALVE

Application: Used when one cylinder in a multi-cylinder application must

advance before any other.

Operation: Pump is connected to port “P” and separate cylinders to ports “A”

and “B.” When pressure is applied to port “P,” cylinder “A” advances. Cylinder

“B” will not advance until a predetermined pressure setting is reached in

cylinder “A.” Pressure setting is adjustable from 500 to 8,000 psi with

adjustment screw (factory preset at 1,000 psi). Has 3/8\" NPTF ports.

LOAD-LOWERING VALVE

Application: Precision metering for controlled cylinder piston return.

Operation: Permits free flow when extending cylinder, built-in pressure relief

and Posi-Check® locks and holds load in raised position until operator opens

valve. May be pre-set to provide consistent metered return, or operator may

select rate of return with each actuation. Has 3/8\" NPTF ports.

NOTE: Pressure relief valve setting is 12,000 psi. Operating pressure is Port A 10,000 psi and max. flow rate is 5 gpm.

(Cyl.)

Port B

(Pump)

To Atmosphere

HYDRAULIC IN-LINE VALVES

5 GPM MAX. FLOW RATE, 10,000 PSI

Reduced

Pressure

Control

Port A

Over

Pressure

Control

Port B

Port T

PRESSURE REDUCING VALVE

Application: Provides complete, independent pressure control to two or

more clamping systems operated by a single power source.

Operation: Can be used to provide different pressures in various stages of a

single system. Virtually zero leakage across valve means each system can

be operated by a single continuous pressure source. Adjustable from 1,000 to

5,000 psi at outlet port “B” (secondary). Has 1/4\" NPTF ports.

CAUTION: Over Pressure control must be set at a higher value than operating pressure.

COUNTER BALANCE VALVE

Application: Double-acting cylinders. Provides positive holding and

controlled, “chatter-free” lowering of a load.

Operation: Load is raised at flow rate of pump, and held when pump is

shut-off. When the pump is shifted to “retract,” the counter balance valve will

continue to hold the load until system pressure exceeds pressure caused

by load. The load can then be lowered smoothly to the flow rate of the pump.

The counter balance valve is designed to operate with pumps having a high

pressure flow rate of up to 120 cu. in./min. and cylinder ratios of 3 to 1.

CAUTION: The 9720 patented counter balance valve has a pilot pressure as high as 3,000 psi. Because this pressure is applied to the rod end of the cylinder while it

is already under load, the system should not be sized for loads greater than 80% of cylinder rated capacity. To prevent sudden, uncontrolled descent of a load as it is being

lowered, use a 9596 Load-Lowering Valve or 9720 Counter Balance Valve in conjunction with the directional valve used in your application.

Cyl. No. 1

Primary

Circuit

Sequence

Valve

Optional

Circuit for

Double-Acting

Rams

Cyl. No. 2

Secondary

Circuit

Order No. Description

9596 Load-lowering valve. Wt., 2.1 lbs.

Order No. Description

9597 Pressure control sequencing valve. Wt., 5.6 lbs.

Order No. Description

9608 Pressure reducing valve. Wt., 5.8 lbs.

Order No. Description

9720 Counter balance valve, including two pairs of fittings (male

and female), hydraulic hoses, and dust caps. Wt., 10.0 lbs.

9721

Counter balance valve, including two pairs of fittings (male

and female), but does not include couplers, hoses, fittings and

dust caps. Wt., 9.2 lbs.

powerteam.com 130

A

ACC.

AccessoriesHYDRAULIC IN-LINE VALVES

5 GPM MAX. FLOW RATE, 10,000 PSI

METERING VALVE

Application: For systems using large cylinders or extended lengths of

hydraulic hose.

Operation: Controls surges by restricting flow if it exceeds 7 gpm. When

flow subsides, valve reopens automatically. Has 3/8\" NPTF male end to

thread into return port of system control valve, and a 3/8\" NPTF female end,

permitting return hose to be directly connected.

“IN-LINE” PRESSURE REGULATOR VALVE

Application: Single or double-acting cylinders. Permits adjusting operating

pressures at various values below relief valve setting of pump.

Operation: Regulator valve is easily adjusted to maintain pressures between

300 and 10,000 psi. Maintains a given pressure setting within 3% over

repeated cycles. Flow range is 17 cu. in./minute to 6 gpm.

RELIEF VALVE

Application: Provide an economical means of protecting a hydraulic circuit

against over pressurization.

Operation: These factory preset valves are designed for maximum flow rate

of 5 gpm. Furnished with 1/8\" NPTF male port. All valves weigh 0.2 lb. See

chart below for ordering information.

Order No. Description

9631 Metering valve. Wt., 0.2 lb.

Order No. Description

9633 In-line pressure regulator valve with two 3/8\" NPTF inlet ports,

one 1/8” NPTF tank port and 3 foot drain line kit. Wt., 1.9 lbs.

Relief Valve

Order No.

Pressure Setting*

(psi)

RV21278 10,100 / 10,700

RV21278-6 600 / 640

RV21278-10 900 / 1,000

RV21278-15 1,500 / 1,700

RV21278-17 1,600 / 1,800

RV21278-20 1,900 / 2,200

RV21278-25 2,300 / 2,700

RV21278-27 2,600 / 2,800

RV21278-28 2,700 / 3,000

RV21278-30 3,000 / 3,400

RV21278-32 3,100 / 3,300

RV21278-35 3,500 / 3,800

RV21278-38 3,750 / 3,950

RV21278-40 4,100 / 4,500

RV21278-43 4,400 / 4,800

RV21278-48 4,900 / 5,300

Relief Valve

Order No.

Pressure Setting*

(psi)

RV21278-50 5,100 / 5,700

RV21278-52 5,300 / 5,900

RV21278-55 5,600 / 6,200

RV21278-57 5,800 / 6,400

RV21278-60 6,100 / 6,700

RV21278-65 6,600 / 7,200

RV21278-70 7,100 / 7,700

RV21278-75 7,600 / 8,200

RV21278-80 8,100 / 8,700

RV21278-83 8,400 / 9,000

RV21278-86 8,700 / 9,300

RV21278-88 8,900 / 9,600

RV21278-90 9,100 / 9,700

RV21278-114 11,500 / 12,100

RV21278-6280 6,380 / 6,900

*All RV’s are Preset - Non-Serviceable

Mechanical Puller

Selection Typical Set-Up Optional Cylinders

Double-Acting Cylinder

9623

Pressure Relief Valve

Tee

9506

Valve

Adj. Screw

Gauge

Double-Acting Cylinder

9500

Valve

9625

Pressure Switch

9581

Pilot Op. Check Valve

NOTE: Care should be exercised to protect workers from hot, pressurized hydraulic oil. Install these valves only in an enclosed or shielded area.

131 powerteam.com

Accessories

SHUT-OFF VALVE

Application: This needle valve permits fine metering of hydraulic oil.

Operation: Can be used for controlling multiple single-acting cylinders.

Order No. Description

9575 Shut off valve with 3/8\" NPTF ports. Wt., 1.4 lbs.

CHECK VALVE

Application: Permits flow of hydraulic oil in one direction only.

Operation: Installs right in hydraulic line.

Order No. Description

9580 Check valve with 3/8\" NPTF male ends. Wt., 0.4 lb.

PILOT-OPERATED CHECK VALVE

Application: For use with open or tandem center valves. Permits free flow of

fluid in one direction.

Operation: Flow is blocked in opposite direction until pilot oil pressure is

applied. This prevents the loss of pressure if the valve is inadvertently shifted

or the pump line is broken. Minimum cracking pressure is 60 psi. Required

pilot pressure is approximately 16% of checked system pressure.

Order No. Description

9581 Pilot-operated check valve with 3/8\" NPTF ports. Wt., 3.8 lbs.

“IN-LINE” PRESSURE RELIEF VALVE

Application: Single or double-acting cylinders. For remote locations in a

hydraulic circuit where maximum pressure requirements are less than basic

overload valve setting in pump.

Operation: Adjustable from 1,000 to 10,000 psi. Valve is spring-loaded and

direct-acting.

Order No. Description

9623 Pressure relief valve with 3/8\"NPTF ports. Wt., 2.0 lbs.

HYDRAULIC IN-LINE VALVES A 5 GPM MAX. FLOW RATE, 10,000 PSI ACC.

powerteam.com 132 AccessoriesFeatures

HYDRAULIC FLUIDS

STANDARD, FLAME-OUT®, BIODEGRADABLE & LOW TEMP.

STANDARD HYDRAULIC OIL

BIODEGRADABLE HYDRAULIC FLUID

LOW TEMPERATURE OIL

FLAME-OUT® 220 FIRE RESISTANT

HYDRAULIC FLUID*

■ For dependable performance of all your hydraulic

pumps and cylinders.

■ Contains foam suppressant additives and has a high

viscosity index.

■ Biodegradable, non-toxic fluid withstands moderate

to severe operating conditions. Provides excellent

protection against rust.

■ Offers superior anti-wear properties and has excellent

multi-metal compatibility.

■ Provides smooth, reliable operation in the coldest

climate conditions.

■ Contains anti-rust, anti-foam and anti-sludge additives.

■ Provides fire resistant protection. Note: Will burn if heat

source is extreme enough. Will not, however, propagate

the flame and is self-extinguishing when there is no

ignition source.

■ Provides maximum lubrication and heat transfer.

■ Offers a wider operating temperature range.

■ No need to change seals in your Power Team

equipment. Just drain the standard oil and replace it

with Flame-Out® 220.

Model Shown:

9639, 9638

Technical Specifications

Description

Grade Specific

Gravity

@ 60°F

Color Flash

Point

Fire

Point

Pour

Point

Viscosity

Viscosity

Index

Foam

SUS @ Test

100°F

SUS @

210°F

(ASTM) (ASTM) (in.) (in.) (in.) (psi.) (psi.) (ASTM)

Standard Oil 215 0.88 Blue 400°F 430°F -30°F 215 48 100 min. Pass

Flame-Out® 220 0.91 Light Amber 500°F 550°F -15°F 220 55 140 min. Pass

Biodegradable — 0.92 2 Amber 320°F Not available -11°F 183 53 213 min. Pass

Low Temp. — 0.87 6.5 Red 356°F 399°F -48°F 183 52 190 min. Pass

Ordering Information

Order

Number

Oil Description Quantity

9636

Standard Oil

1 quart

9637 1 gallon

9638 2.5 gallons

9616 55 gallons

9639 Flame-Out® 1 gallon

9640 2.5 gallons

9645 Biodegradable 1 gallon

9646 2.5 gallons

9647 Low Temperature 1 gallon

Mechanical Puller

Selection Performance Requirements Optional Cylinders

For additional technical information or to order a Material Safety Data

Sheet call 1-800-477-8326 or go to www.powerteam.com.

A

ACC.

Note: Shelf Life: Up to 5 years if container is unopened.

133 powerteam.com

HYDRAULIC VALVE

CONTROL ACCESSORIES

REMOTE AIR MOTOR CONTROLS

This remote hand control has two momentary push buttons, one for advance

and one for retract with spring offset to hold.

To be used with 4-way/2-position air pilot valves.

Order No. Description

209593 Remote hand control with 12 foot cord. Wt., 2 lbs.

209593

** For use on solenoid valves that are used on double-acting cylinders

* For use on solenoid valves that are used on single-acting cylinders NOTE: See valves listing to determine which remote to use.

309652

309653

17627

216209

209593

Order No. Description

202777 *

Remote hand control. Has rocker style switch that is

momentary advance, spring center hold and detented retract.

It comes with a 10 foot cord, for use with 3-way/2 or 3-position

valves. Wt., 0.9 lb.

202778 **

Remote hand control. Has rocker style switch that is

momentary advance, spring center hold and momentary

retract. It comes with a 10 foot cord, for use with

4-way/3-position valves. Wt., 0.9 lb.

304718**

Remote hand control. Has a rocker style switch that is

momentary advance, spring center hold and momentary

retract. The switch is wired to start and stop the motor when

the valve is energized. It comes with a 10 foot cord. To be used

with 4-way/2-position valves. Wt., 0.9 lb.

309653

Remote foot control. Can be used in place of either of the

above hand controls to control the same type of valves. The

switch is momentary on, both advance and retract position, and

is spring centered to the hold position. This foot switch comes

with 10 foot cord. Wt., 4.0 lbs.

17627 Remote foot control. Same as the 309653, but without a

cord. Wt., 2.0 lbs.

309652

Remote foot control. Has same functions as 304718. Supplied

with a 10 foot cord. To be used with 4-way/2-position valves.

Wt., 4.0 lbs.

216209 Remote foot control. Same as the 309652, but without a cord.

Wt., 2.0 lbs.

202777

202778

304718

SOLENOID & MOTOR CONTROL

25017 203225

10461 251660

Order No. Description

25017 Remote hand control. Has a push button switch, with a 10

foot cord. Wt., 0.8 lb.

203225

Remote hand control. Heavy-duty with single push button

switch in a neoprene housing with 10 foot cord. Housing seals

out dust, lint and liquids (unit is not submersible). Wt., 0.8 lb.

HDT10461 Remote foot control, with 10 foot cord. Wt., 3.0 lbs.

251660 Remote foot control, with 10 foot cord. For use with the PE10

style pumps. Wt., 1.0 lb.

ON/OFF MOTOR CONTROL

The following remote control switches will give you momentary “ON” control

of your hydraulic pump. These switches are deadman type, spring loaded to

the “OFF” position. They can be used with any Power Team electric hydraulic

pump.

A

ACC.

Accessories

powerteam.com 134

PUMP-MOUNTED SUB-PLATES

When fitted between pump cover plate, valve mounting flange, and

control valve, provides a separate 3/8\" NPTF female port, open to “return”

regardless of position of valve. Also provides a separate 3/8” NPTF female

pressure port. This sub-plate can be useful when you desire to use one

pump with a deck-mounted control valve, plus a separate remote-mounted

valve to control another function.

For use with the following valves: 9500, 9501, 9502, 9504, 9506, 9507,

9511, 9520, 9552, 9572, 9575, 9576, 9592, 9594, and 9609.

HYDRAULIC PUMP

MANIFOLD ACCESSORIES

SUB-PLATES

For remote mounting of control valves. Sub-plates convert pump-mounted

valves to remote-mounted valves quickly and easily.

9510 and 9620 attach

to the bottom of valve

for remote mounting.

Order No. Description

9510

Sub-plate for remote mounting the following valves; 9500,

9501, 9502, 9504, 9506, 9507, 9511, 9552, 9572, 9575, 9576,

9592 and 9594. Wt., 1.5 lbs.

9620

For use with 9500, 9501, 9502, 9552, 9572, 9592 and 9594.

Same as 9510, but has integral pressure regulating valve.

Wt., 3.8 lbs.

9510

9620

Order No. Description

9515 Sub-plate, Wt., 1.3 lbs.

9521

Sub-plate for use under most pump-mounted valves to provide

adjustable pressure control on units not equipped with an

external pressure regulator.

Wt., 3.8 lbs.

9515

9521

AIR FILTER/REGULATOR/LUBRICATOR

Recommended for use with single-speed air/hydraulic pumps.

Order No. Description

9531 Filter/regulator. 1/4” NPTF inlet and outlet. Wt., 0.8 lb.

IMPORTANT: Electrical rating of switch is 5 amps at 250VAC max. To prevent permanent damage to switch, a control relay must be installed to handle currents or voltage

exceeding these limits. Pressure switch should never be used to directly actuate the electrical motor.

PRESSURE SWITCH

Application: Used in a hydraulic circuit where system pressure must be

“held.” Automatically (electrically) turns off pump motor when predetermined

system pressure is reached.

Attaches directly to control valve manifold or can be mounted in-line to read

system pressure. Has a 1/4” NPTF male thread, and a 1/4” NPTF fitting for

gauge mounting if required. Adjustable from 1,000 to 10,000 psi. Can also be

used to actuate other electrical devices in the system. Wired normally open

and held closed by spring pressure.

Order No. Description

9625 In-line pressure switch with 1/4” NPTF gauge port. Wt., 1.1 lbs.

PILOT-OPERATED AIR CONTROL VALVES

Application: For use when an air pilot signal is required at a set hydraulic

pressure. Can be used to shift valves, and start or stop pneumatic pumps.

Attaches directly to control manifold or can be mounted in-line to read

system hydraulic pressure. Automatically turns on an air pilot signal when a

predetermined system pressure is reached. Has 1/4\" NPTF male thread and

1/4\" NPTF fitting for gauge mounting if required. Adjustable from 500-10,000

psi. Maximum rating of 25 scfm at 100 psi.

Order No. Description

9641 Pilot-operated control valve, normally closed, with 1/4\" NPTF

male thread. Wt., 1.0 lb.

9643 Pilot-operated control valve, normally open, with 1/4” NPTF

male thread. Wt., 1.0 lb.

Black

White

Wiring Schematic

N.O. Held Closed

The 9515 and 9521

mount between the

pump cover plate

and valve.

A

ACC.

Accessories

135 powerteam.com

Mechanical Puller

Selection Cylinder Return Time Optional Cylinders Accessories

Features

■ 2-ply rated hose reinforced with two braids of high

tensile steel wire.

■ The rubber covering is oil and weather resistant.

■ Hoses are equipped with spring guards.

■ 3/8\" NPTF fittings on both ends.

■ Operating pressure is 10,000 psi.

■ These hoses are MSHA approved.

Model Shown:

9755

WIRE-BRAID RUBBER HOSES

1/4\" & 3/8\" I.D., 20,000 PSI

Hose Type Hose

I.D.

Hose

Length

Burst

Rating

Order

Number

(ft.) (psi.)

Rubber, Wire-Braid 1/4\" 3 20,000 9755

Rubber, Wire-Braid 1/4\" 6 20,000 9756

Rubber, Wire-Braid 1/4\" 6 20,000 9754**

Rubber, Wire-Braid 1/4\" 8 20,000 9757

Rubber, Wire-Braid 1/4\" 10 20,000 9758

Rubber, Wire-Braid 1/4\" 12 20,000 9759

Rubber, Wire-Braid 1/4\" 20 20,000 9760

Rubber, Wire-Braid 1/4\" 30 20,000 9761

Rubber, Wire-Braid 1/4\" 50 20,000 9762

Hose Type Hose

I.D.

Hose

Length

Burst

Rating

Order

Number

(ft.) (psi.)

Rubber, Wire-Braid* 3/8\" 3 20,000 9733

Rubber, Wire-Braid* 3/8\" 6 20,000 9776

Rubber, Wire-Braid* 3/8\" 10 20,000 9777

Rubber, Wire-Braid* 3/8\" 15 20,000 9734

Rubber, Wire-Braid* 3/8\" 20 20,000 9778

Rubber, Wire-Braid* 3/8\" 30 20,000 9735

Rubber, Wire-Braid* 3/8\" 40 20,000 9736

Rubber, Wire-Braid* 3/8\" 50 20,000 9779

* High Flow

Ordering Information

REINFORCED WIRE-BRAID RUBBER HOSES

OFFER INCREASED DURABILITY

Cylinder

No.

9769 9781

10 Ft. Hose

1/4\" I.D.

10 Ft. Hose

3/8\" I.D.

C2514C 51 sec. 14 sec.

C556C 1 min., 30 sec. 24 sec.

C5513C 4 min., 12 sec. 59 sec.

C10010C 6 min., 56 sec. 1 min. 3 sec.

**Furnished with 9798 hose half coupler and 9800 dust cap.

Mechanical Puller

Selection Hose with Coupler Half Optional Cylinders

9754 hose coupler with

9798 hose half coupler

and 9800 dust cap.

A

ACC.

powerteam.com 136

Mechanical Puller

Selection Cylinder Return Time Optional Cylinders

AccessoriesFeatures Model Shown:

9767

POLYURETHANE HOSES

1/4\" & 3/8\" I.D., BURST RATING 20,000-30,000 PSI

Mechanical Puller

Selection

BE SAFE! Optional Cylinders

1. Inspect before and after each use.

2. Replace if any signs of degradation or wear that

may affect safety or performance.

3. Keep the product clean.

4. Store properly.

Cylinder

No.

9769 9781

10 Ft. Hose

1/4\" I.D.

10 Ft. Hose

3/8\" I.D.

C2514C 51 sec. 14 sec.

C556C 1 min., 30 sec. 24 sec.

C5513C 4 min., 12 sec. 59 sec.

C10010C 6 min., 56 sec. 1 min. 3 sec.

Hose Type Hose

I.D.

Hose

Length

Burst

Rating

Order

Number

(ft.) (psi.)

Polyurethane 1/4\" 2 20,000 9765

Polyurethane 1/4\" 3 20,000 9766

Polyurethane 1/4\" 6 20,000 9767

Polyurethane 1/4\" 6 20,000 9764**

Polyurethane 1/4\" 8 20,000 9768

Polyurethane 1/4\" 10 20,000 9769

Polyurethane 1/4\" 12 20,000 9770

Polyurethane 1/4\" 20 20,000 9771

Polyurethane 1/4\" 50 20,000 9772

Polyurethane 1/4\" 75 20,000 9750

Polyurethane 1/4\" 100 20,000 9751

Hose Type Hose

I.D.

Hose

Length

Burst

Rating

Order

Number

(ft.) (psi.)

Polyurethane* 3/8\" 6 30,000 9780

Polyurethane* 3/8\" 6 30,000 9780

Polyurethane* 3/8\" 10 30,000 9781

Polyurethane* 3/8\" 20 30,000 9782

Polyurethane* 3/8\" 50 30,000 9783

Ordering Information

■ Nylon core tube with polyester fiber reinforcement.

■ Hoses are equipped with plastic hose guards (except

for the 1/4” I.D. polyurethane hoses which have spring

guards).

■ Withstands the minimum SAE bend radius without

shortening service life.

■ These hoses last up to seven times longer than rubber

hose.

■ Suitable for continuous service at temperatures from

-40° to 150° F.

POLYURETHANE HOSES OFFER HIGHER BURST

PRESSURE RATINGS OVER BRAIDED RUBBER.

* High Flow

**Furnished with 9798 hose half coupler and 9800 dust cap.

A

ACC.

137 powerteam.com

Accessories

Features

Mechanical Puller

Selection Optional Cylinders Torque Wrench Hoses - Non-Conductive

Dual Line

Order

Number

Hose

Length

Hose

I.D.

(ft.) (in.)

TWH15 15 1/4\"

TWH20 20 1/4\"

TWH30 50 1/4\"

For torque wrench tools, refer to the tool section.

NON-CONDUCTIVE HOSE

■ For applications requiring electrical isolation.

■ 3/8\" NPTF fittings on both ends

■ Leakage factor of less than 50 micro-ampere.

■ Orange polyurethane for easy identification.

■ Covering is not perforated, preventing moisture from

entering the hose and affecting its overall conductivity.

■ Hoses feature a minimum 40,000 psi burst pressure.

Model Shown:

9774

Ordering Information

Order

Number

Couplers /

Fitting

Hose

I.D.

Hose

Length

Burst

Rating

(in.) (ft.) (psi.)

9773 3/8\" Fitting NPTF 1/4\" 6 40,000

9774 3/8\" Fitting NPTF 1/4\" 10 40,000

9775 3/8\" Fitting NPTF 1/4\" 20 40,000

2000351 3/8\" Fitting NPTF 1/4\" 15 40,000

2000350 3/8\" Fitting NPTF 1/4\" 25 40,000

3-3944* Male / Male Couplers † 1/4\" 6 40,000

3-3945* Male / Male Couplers † 1/4\" 10 40,000

3-3946* Male / Male Couplers † 1/4\" 15 40,000

3-3947* Male / Male Couplers † 1/4\" 25 40,000

3-3956* Male / Female Couplers † 1/4\" 6 40,000

3-3957* Male / Female Couplers † 1/4\" 10 40,000

3-3958* Male / Female Couplers † 1/4\" 15 40,000

3-3959* Male / Female Couplers † 1/4\" 25 40,000

* Hoses are prefilled with hydraulic fluid. † Dust caps are included with coupler.

NON-CONDUCTIVE HOSES

1/4” I.D., BURST RATING 40,000 PSI

Mechanical Puller

Selection

BE SAFE! Optional Cylinders

■ Inspect before and after each use.

■ Replace if any signs of degradation or wear that

may affect safety or performance.

■ Keep the product clean.

■ Store properly.

A

ACC.

powerteam.com 138

* Viton™ is an trademarks or registered trademarks of The Chemours Company

AccessoriesOrder

No.

Description

9795 Complete quick coupler with two

9800 dust caps, 3/8\" NPTF.

9798 Male (hose) half coupler 3/8\"

NPTF.

9796

Female (cylinder) half coupler

with 9800 dust cap, 3/8\" NPTF.

9796-V*

Female (cylinder) half coupler

with Viton™ seals and 9797

metal dust cap, 3/8\" NPTF.

9796-E

Female (cylinder) half coupler

with EPR seals and No. 9797

metal dust cap, 3/8\" NPTF.

9799 Optional metal dust cap (hose

half).

9797 Optional metal dust cap for

cylinder half.

9800 Dust cap for male or female 3/8\"

NPTF half couplers. (Wt., 0.3 lb.)

Order

No.

Description

251410

Quick-connect, screw-on female

coupling. Used on 700 bar torque

wrenches, nut-splitters, hoses,

and pumps.

1/4\" NPT Male Thread

251411

Quick-connect, screw-on male

nipple. Used on 700 bar torque

wrenches, nut-splitters, hoses,

and pumps.

1/4\" NPT Female Thread

252364 Metal dust cover for female

coupler

252365 Metal dust cover for male coupler

9792

No-spill, push-to-connect,

Female (cylinder) half quick

coupler only. (Wt., 0.3 lb.)

9793

No-spill, push-to-connect ,Male

(hose) half quick coupler only.

(Wt., 0.3 lb.)

9794

No-spill, push-to-connect,

Complete quick coupler (male

and female). Dust caps not

included. (Wt., 0.5 lb.)

CYLINDER AND HOSE COUPLERS are designed for use up to 10,000 psi with hydraulic jacks, cylinders, etc. They

are the threaded union type for interchanging cylinders in seconds. Each half is valved with a precision ball for a tight

shutoff when disconnected. These couplers also permit the separation of cylinders or hose from pump when at 0 psi

with minimal oil loss.

NO SPILL, PUSH TO CONNECT COUPLERS are designed to permit high oil flow, the no-spill, push-to-connect

couplers with locking collar and flush face design are for high pressure applications. The flush-face concept makes

it easy to clean both coupler ends before connecting. Our unique push-to-connect, “dry-break” design eliminates oil

spillage. The locking collar makes accidental disconnects a thing of the past. For 10,000 psi operation.

STANDARD AND FLUSH-FACE COUPLERS

USE UP TO 10,000 PSI A

ACC.

139 powerteam.com

Mechanical Puller

Selection Optional Cylinders Gauge Adapter Assembly

Accessories

Features

HEAVY-DUTY HYDRAULIC PRESSURE GAUGES

■ Gauges feature an easily readable and highly visible,

red Day-glo® needle.

■ High strength steel bourdon tube ensures high cycle

life.

■ Stainless steel cases and lens locking rings.

■ Have 1/4” NPT connections.

■ Gauges are calibrated and comply to ASME B40.1

GRADE B

Model Shown:

9040, 9052, 9089

Ordering Information

Order

Number

Face

Dia.

Pressure

Range

Tonnage

Range

Major

Graduations

Minor

Graduations

Silicone

Filled Use With Cylinder Series

(in.) (psi.) (ton) (psi.) (psi.) (Yes/No) (ft.)

9040 2.5 0-10,000 – 2500 psi 500 psi Yes All

9041 2.5 0-10,000 – 2500 psi 500 psi No All

9051 4.0 0-10,000 – 1000 psi 200 psi No* All

9052 4.0 0-10,000 – 1000 psi 200 psi Yes All

9059 4.0 0-10,000

0-17.5,

0-30,

0-50

2000 psi, 5 Ton

200 psi, .5 Ton on

30, 50 Ton Scales;

.2 Ton on 17.5 Ton Scale

No* RT172, RT302, RT503

9053 4.0 0-10,000 0-5 2000 psi, 1 Ton 200 psi, .1 Ton No C & RLS

9055 4.0 0-10,000 0-10 2000 psi, 1 Ton 200 psi, .1 Ton No* C, RD, RH, RLS & RSS

9063 4.0 0-10,000 0-25 2000 psi, 5 Ton 200 psi, .5 Ton No* C & RD

9065 4.0 0-10,000 0-30 2000 psi, 5 Ton 200 psi, .5 Ton No* RH†, RLS & RSS

9067 4.0 0-10,000 0-50 2000 psi, 5 Ton 200 psi, .5 Ton No* RH†, RLS & RSS

9069 4.0 0-10,000 0-55 2000 psi, 5 Ton 200 psi, .5 Ton No* C, R, RA & RD

9071 4.0 0-10,000 0-60 2000 psi, 5 Ton 200 psi, 1 Ton No* RH, except RH6010

9075 4.0 0-10,000 0-100 2000 psi, 10 Ton 200 psi, 1 Ton No* C, R, RA, RD, RH, RLS†, RSS† & RT1004†

9077 4.0 0-10,000 0-150 2000 psi, Initial

10 Then 20 Ton 200 psi, 2 Ton No* C, R, RD & RLS

9079 4.0 0-10,000 0-200 2000 psi, 20 Ton 10

Then 20 Ton 200 psi, 2 Ton No* R, RD & RH†

9089 6.0 0-10,000 0-690 1000 psi 100 psi No* All

* Shipped “dry.” User can convert to “wet” using liquid silicone No. 9046.

† The tonnage scale on the gauge may vary slightly among different series cylinders due to different effective area.

STANDARD ANALOG GAUGES

PRESSURE RANGE 0 - 10,000 PSI

9670XL Extended Tee Adapter

For use when gauges need better viewing

when placed between the between pump

and hose coupling.

Mechanical Puller

Selection Typical Set-Up - Mounting Situations Optional Cylinders

Gauge

Gauge

Hose

Valve

9678

45° Fitting

Pump-mounted

or remote valve

P12, P55 or P59

Hand Pumps

In-Line Mounted

9670

Tee Adapter

A

ACC.

powerteam.com 140

Mechanical Puller

Selection 45° Gauge Adapter Optional Cylinders

AccessoriesFeatures Model Shown:

LM4 Series

Ordering Information

LIFTING MODULES

PRESSURE RANGE 0 - 10,000 PSI

Order

Number Description Length (A) Width (B) Height (C) Weight Max. Operating Pressure

LM4S Lifting Manifold, 4 Port, Single Acting 10.65 in / 27.05 cm 16.15 in / 41.02 cm 13.38 in / 33.97 cm 34 lb / 15.4 kg 10,000 psi (700 bar)

LM4D Lifting Manifold, 4 Port, Double Acting 10.65 in / 27.05 cm 16.15 in / 41.02 cm 13.38 in / 33.97 cm 55.8 lb / 25.3 kg 10,000 psi (700 bar)

■ The control modules are designed to be easily portable,

making it suitable for various work environments.

■ Equipped with female couplers on all ports, allowing

it to be quickly connected to up to four hydraulic

cylinders.

■ Includes four silicone-filled gauges, each capable of

measuring pressures up to 10,000 psi (700 bar).

■ The presence of the gauges allows operators to work

safely by keeping track of the hydraulic pressure within

the system.

■ The module is protected by a robust roll cage, which

adds an extra layer of durability and protection.

9040GA

The Power Team 9040GA gauge adapters are ideal

for monitoring and controlling loads. The 45° angle of

the 9040GA provides easy viewing of the 2.5” (63.5

mm) gauge.

A

ACC.

The LM4 Series is ideal for simple lifting projects where safety

and portability are required.

141 powerteam.com

DIGITAL PRESSURE GAUGES

10,000 TO 21,750 PSI

Accessories

Features

■ Digital gauge is easier to read and offers better

accuracy than a conventional

analog gauge.

■ The laser welded stainless steel sensor & socket and

the IP67 weatherproof rating make this product suitable

for use in the most demanding of applications.

■ Five pre-programmed engineering units allow

technicians to read pressure in the unit of measure

most applicable to the process.

■ The gauge also features a bar graph display feature for

enhanced visibility.

■ Includes automatic-off battery conservation, pressure

tare, minimum pressure memory and maximum

pressure.

■ Vibration & shock tested to MIL-STD-202G.

■ Agency Compliance / Approval: RoHS, CE, ASME

B40.7, UL, cUL 61010-1.

■ The gauges are calibrated for life at the factory and

can be certified in the field, if required.

Model Shown:

9042DG, 9042DG1500

Features

Other Digital Gauges - DG100

• DG100 (psi) digital gauge.

• DG100B (bar) digital gauge.

Upgrade to DG100 or DG100B when:

• Hi/Low alarms required.

• Relays triggered by Hi/Low pressure.

• Pressure display needs to be remotely

mounted from measurement location.

• Accurate within 1% @ Full Scale.

Power Team’s 9042DG was the perfect choice in accurately

monitoring the force applied in this H frame press application.

A

ACC.

powerteam.com 142 AccessoriesDIGITAL PRESSURE GAUGES

10,000-21,750 PSI

1 Protective rubber boot

2 Back-light and large

0.48\" (12.2 mm)

display easy reading

3 Displays in multiple

engineering units: psi,

bar, mPa, inHg, kg/

cm2

Weatherproof IP67

enclosure

5 2,000 hr. life, (2) AA

(LR6) batteries

6 Typical Cycle Life:

10,000,000

7 1/4\" NPTF Male

Threads (9042DG);

9/16-18 UNF-2B *

(9042DG1500)

Mechanical Puller

Safety TipSelection

When using couplers to detach the gauge, always use a metal cover

(ordered separately) on the pump side (female) coupler when the

gauge is removed.

(1.063 in)

(27 mm)

(.69 in)

(17.5 mm)

1.99 in (50.5 mm) 2.64 in (67.1 mm)

1/4 in NPTF

2.03 in

(51.6 mm)

3.10 in

(78.7 mm)

3.10 in (78.7 mm)

Order

No.

Face Dia. Rated Pressure

Temp

Range

Tool

Use

IP

Rating

Batteries

Included

Battery Life F.S.

Accuracy

Prod.

Weight

(in.) (psi.) (°F) (hrs.) (lb.)

9042DG 2.5 0-10,000 -4 to +140 All IP67 2 x AA (LR6) 2,000 0.50% 0.53

9042DG1500 2.5 0-21,750 -4 to +140 All IP67 2 x AA (LR6) 2,000 0.25% 0.53

1

4

5

6

7

2

3

Mechanical Puller

Typical Mounting Setups for 9042DG Selection

Tee adapter (No. 9670) is used for installing a

gauge in line in a hydraulic circuit.

Gauge

Gauge

Power Team Hand Pump

Pump or

RemoteMounted Valve

No. 9678

45° fitting

Hose

Technical Attributes

Technical Specifications

Ordering Information

4

Mechanical Puller

Custom Scale Selection

User programmable unit of measure allows you to set a custom scale

to have the gauge display torque, force or weight to match the cylinder

or tool being used.

Mechanical Puller

Hardware Requirements for 9042DG Selection

1. Does your pump have a 3/8\" or 1/4\" NPTF port?

2. Are you direct-plumbing the gauge to your tool

or seeking to quick- disconnect?

3. Refer to the Power Team Catalog under the

accessories section for a comprehensive range

of fittings and couplers to meet your needs.

* High pressure 60° cone port.

A

ACC.

143 powerteam.com

HYDRAULIC FITTINGS

PRESSURE RATING - 10,000 PSI

Order

No. Description

9190

Hydraulic tubing. 3/8\" O.D. x

.065\" wall, 50 ft. (10 pieces 5 feet

long.) Wt. 12.0 lbs.

9670

Tee adapter. For installing gauge

between pump and hose coupling.

Has 1/4\" and 3/8\" NPTF female and

3/8\" NPTF male ports. Wt. 0.5 lb.

9670XL

Extended tee adapter. For installing gauge between pump and hose

coupling. Has 1/4” and 3/8” NPTF

female and 3/8” NPTF make ports.

Wt. 0.74 lb.

9671

Double tee adapter. Permits use

of more than one cylinder in series

with one pump. Three 3/8\" NPTF

female ports. Wt. 1.0 lb.

9672

Service tee. Two 3/8\" NPTF

female internal, one 3/8\" NPTF

male external. Wt. 0.6 lb.

9673*

Swivel connector. 3/8\" NPSM

male, 1/4\" NPSM female.

Wt. 0.2 lb.

9674

Male connector. 1-11/16\" long,

1/4\" x 3/8\" NPTF. Wt. 0.2 lb.

9675*

Swivel connector. 3/8\" NPTF

male, 3/8\" NPSM female.

Wt. 0.2 lb.

9676*

Swivel connector. 1/4\" NPTF

male, 3/8\" NPSM female.

Wt. 0.2 lb.

9677*

45° swivel connector. 3/8\" NPTF

male, 3/8\" NPSM female.

Wt. 0.3 lb

9678

45° fitting. Used when mounting

gauge at an angle on connection

such as 9670. Male and female

1/4\" NPTF ends. Wt. 0.3 lb.

9679

Connector. 1/4\" NPTF female and

3/8\" NPTF male. Wt. 0.1 lb.

9680

Coupling. Both ends 3/8\" NPTF

female. Wt. 0.2 lb.

9681

Street elbow. Male and female

3/8\" NPTF ends. Wt. 0.3 lb.

9682

Male connector. 1-11/16\" long,

3/8\" NPTF male ends. Wt. 0.1 lb.

9674, 9682, 9690

9674, 9682, 9690

Order

No. Description

9683 Male connector. 2-1/4” long, 3/8”

NPTF male ends. Wt. 0.2 lb.

9684

Male connector. 2-1/4\" long, 1/4\"

NPTF male ends. Wt. 0.2 lb.

9685

Coupling. 1/4\" NPTF female and

3/8\" NPTF female. Wt. 0.2 lb.

9686

90° elbow. 3/8\" NPTF female

ends. Wt. 0.4 lb.

9687

Pipe plug. Heat-treated, 3/8\"

NPTF. Wt. 0.1 lb.

9688

Pipe plug. Heat-treated, 1/4\"

NPTF. Wt. 0.1 lb.

9689

Connector. 1/4\" NPTF male and

3/8\" NPTF female. Wt. 0.2 lb.

9690

Male connector. 1-11/16\" long,

1/4\" NPTF male ends. Wt. 0.1 lb.

9692

Straight connector. 3/8\" tube x

3/8\" male NPTF. Wt. 0.2 lb.

9693

90° elbow. 3/8\" tube x 3/8\" male

NPTF. Wt. 0.2 lb.

9694

45° elbow. 3/8\" tube x 1/4\" male

NPTF. Wt. 0.2 lb.

9695

Tee. 3/8\" tube. Wt. 0.3 lb.

9696

Male run tee. 3/8\" tube x 1/4\"

male NPTF. Wt. 0.3 lb.

9697

Male branch tee. 3/8\" tube x 1/4\"

male NPTF. Wt. 0.3 lb.

9699

45° gauge fitting. 3/8\" NPTF male

and female, and 1/4\" NPTF female

at 45°. Wt. 0.6 lb.

9705

Fitting, swivel. 3/8\" NPTF male to

3/8\" NPTF female. 90° fitting with

internal 370 micron screen. May be

rotated 360° about male thread axis.

9674, 9682, 9690

NOTE: Power Team hydraulic fittings are intended for use with our high pressure

hydraulic products and are suitable for use at max. working pressures of 10,000 psi

unless otherwise noted.

* CAUTION: On part numbers 9673, 9675, 9676 and 9677 the female swivel end

of these adapters is a straight pipe thread (NPSM) with a 30° seat. All male pipe fittings

that are used with these female swivel adapters must have an internal 30° seat in order

to effect a proper seal. All Power Team male fittings are manufactured with a 30° seat

except 9687 and 9688.

Accessories

A

ACC.

powerteam.com 144 AccessoriesMANIFOLDS

REMOTE AND PUMP-MOUNTED

Technical Dimensions

Manifold

Number

A B C

(in.) (in.) (in.)

9627 16.00 4.50 1.50

9648 7.00 1.50 1.50

C 9627

3/8\" NPTF

Port

(not shown)

3/8\" NPTF

Ports

B

B

A

B

MANIFOLD BLOCKS WITH NEEDLE VALVES

For independent multiple-cylinder operation, feature

needle valves for precise manual control.

Order

No.

Description

9691

“Y” Manifold. Extremely useful

when connecting two hydraulic

cylinders to a single line. Has three

3/8\" NPTF ports. Wt. 1.0 lb.

9634

Manifold block. This manifold is for

multiple-cylinder installations, has

four 3/8\" NPTF ports and two 1/4\"

mounting holes. 2\" Square 1.5\"

thick. Wt. 1.5 lbs.

9635

Manifold block. This hex-shaped

manifold offers extra versatility with

six 3/8\" NPTF ports and two 1/4\"

mounting holes. 2.5\" Hex x 1.25

thick. Wt. 2.0 lbs.

9617

Manifold block. When a multiple-cylinder installation is required,

this manifold is invaluable. Has six

3/8\" NPTF ports to handle larger multiple-cylinder systems. Wt. 3.0 lbs.

9648

Manifold block. This 7\" long manifold block has seven 3/8\" NPTF

ports and two 1/4\" mounting holes.

Wt. 2.7 lbs.

9627

Manifold block. This 16\" long

manifold block allows you to mount

the 9575 or 9596 valves without

interference. Has seven 3/8\" NPTF

ports and two 1/4\" mounting holes.

Wt. 6.0 lbs.

9626

Pump-mounted, manifold block.

Converts pump-mounted valves for

use with remote-mounted valves.

This manifold block is sub-plate

mounted on the pump cover plate

and provides 3/8\" NPTF pressure

and return ports. Maximum recommended flow rate is 5 gpm.

Note: If used on PE30 or PG30

series pump, 1/2\" longer mounting

screws are required. Order four (4)

No. 11956 screws separately.

Order

No.

Description

9642

2-Port Manifold. Manifold with

two needle valves for control of

two cylinders. Has four 3/8\" NPTF

ports. Wt. 8.2 lbs.

9644

4-Port Manifold. Manifold with four

needle valves for control of four

cylinders. Has six 3/8\" NPTF ports.

Wt. 16.2 lbs.

MANIFOLD BLOCKS

Select from a wide assortment of high pressure manifold

blocks to customize your system.

9642

(MOUNTING HOLES)

.360

(REF.)

1.000

(REF.)

1.500

(REF.)

1.625

(REF.) 1.000

(REF.)

3.250

(REF.)

.750

(REF.)

3/8\" NPTF

FEMALE

(4 PLACES) .965

.562

.375 Ø THRU

(3 PLACES (REF.)

9644

1.000

(REF.)

.965

(REF.) .750

(REF.)

9.000

(REF.)

6.00

(REF.)

2.250

(REF.)

1.000

(REF.)

.360

(REF.)

6.000

3.000

3/8\" NPTF

FEMALE

(6 PLACES)

(MOUNTING HOLES)

.375 Ø THRU (4 PLACES (REF.)

A

ACC.

145 SHOP EQUIPMENT

THE PREFERRED CHOICE FOR HEAVYDUTY, RIGID SHOP EQUIPMENT

Every piece of shop equipment goes through a detailed

fabrication and assembly process, and is throughly inspected

to ensure maximum performance in the field. • Wide selection of H-Frame, C-Frame, and load positioning

equipment to fit a wide range of applications.

• Turnkey models from available with a variety of power units

ranging in manual, electric, air, and gas-driven variations.

• Array of reservoir sizes from 0.25 to 55 gallons • Valve configurations, such as dump, 2-way,

3-way and 4-way in manual and solenoid options,

• Hydraulic flow up to 420 cu. in. @ 10,000 PSI.

146

INDEX

SHOP PRESS OVERVIEW

Section /

Series

Shop

Equipment

Cylinder

Type

Tonnage

Range Pages

Introduction — — — 147-148

SPM, SPX C-Frame Single-Acting,

Spring Return 25 149

SPM, SPH,

SPX H-Frame Single-Acting

Double-Acting 10 150

SPA, SPM,

SPX

H-Frame

Economy Single-Acting 25 151

SPA, SPM,

SPX

H-Frame

Open-EndAccess™

Single-Acting

Double-Acting 25 152

SPA, SPM,

SPX H-Frame Single-Acting

Double-Acting 55 153

SPM, SPX H-Frame Single-Acting

Double-Acting 100 154

SPX H-Frame Double-Acting 150-200 155-156

RB H-Frame

Roll-Bed® Double-Acting 80-200 157-158

AT Alignment

Tools — — 159-160

FC Floor Cranes — — 161

PT Bench Vise — 5 162

147 powerteam.com

Step 1 What is the largest size of material you will be working with on your application?

Step 2 What capacity, or pressure, is required to perform the work?

Step 3 What is the speed, or frequency, the press will be operated. (ad-hock or production use)?

SELECTING THE RIGHT SHOP EQUIPMENT:

Knowing how a hydraulic press operates can help you

determine whether or not you need one for your

application. If a press is needed, ask yourself these

four questions.

1. What is the size of the largest work piece? For

arbor and H-Frame presses, this will dictate the

throat size (horizontal opening) and daylight

(vertical space required).

2. What pressure is required OR what capacity is

required? For arbor presses and H-Frame presses

this will dictate how much force is required to

perform the pressing operation. It is recommended

to always double the tonnage required. This

prevents premature wear of continually using the

press at it’s maximum capacity. Due to not maxing

out the press capacity, you will have less wear and

tear on both the machine and the operator.

3. What speed and/or frequency do I need to operate

the press?

4. How many parts or operations per shift is required?

If the required amounts are quite high, an electric

or air model power pump would be more suited

verses a manual hand pump.

SHOP EQUIPMENT SIZING CONSIDERATIONS:

SHOP EQUIPMENT

OVERVIEW

When selecting Power Team’s Shop Equipment, you will need to select

the type of press style, cylinder size and prime mover to operate and

control the press.

Basic components for our shop equipment:

• A pump (or prime mover) is used to transfer the oil from a reservoir

out to the tool. This can be in the form of an electric, air or manual

pump.

• A control valve is used to divert or meter the flow / direction / volume

of the oil out to the tool.

• A cylinder or work-head is used to fill the area above the piston cap

with oil through the A-port. This forces the piston down.

• The control valve then redirects the oil either to the B-port for

double-acting cylinders or diverts it back to the reservoir on spring

return single-acting cylinders.

powerteam.com 148

SHOP EQUIPMENT

SELECTION PROCESS

1 2 TO 1 SAFETY FACTOR

Hydraulic cylinders meet

ASME B30.1 standards. Single

or double-acting cylinders are

available.

2 FULL RATED CAPACITY

Across width of upper frame,

even with work-head moved to

one side. (Heavy-duty presses

only).

3 LARGER WORK AREA than

most competitors’ models.

4 ALIGNMENT LEVER for

simple pin replacement after

raising or lowering the bed.

5 CLOSE MANUFACTURING

TOLERANCE allows even load

distribution over four alloy steel

pins, not two, like some

competitors. (Heavy-duty

presses only).

6 OPEN-END-ACCESS™

FEATURE on 25 ton press

provides additional work area

by mounting cylinder on

outside for C-frame

advantage.

7 ELECTRIC, AIR OR HAND

HYDRAULIC PUMPS are

available. All are standard

Power Team pumps.

Externally-adjustable relief

valve for precise operator

control of working pressure is

standard on all electric pumps

(except PE10 and PE17

series.)

A 24VAC hand switch for

remote control on pumps

equipped with solenoid valves.

Note: CSA approved electric

pumps are standard on all

presses.

8 RUGGED UPRIGHTS, 50

percent stronger than channel

iron. Four post design means

open side for easy loading of

long material.

9 FAST CYLINDER

APPROACH to work provided

by 2-speed hand, air or electric

pumps.

10 3/8\" I.D. HOSE on spring

return cylinders on heavy-duty

presses provides up to six

times faster cylinder return

than standard 1/4\" I.D. hose.

11 ONE-PERSON OPERATION

for bed adjustment. Winch unit

quickly raises or lowers bed to

desired height. Self-locking

winch mechanism prevents

bed from dropping when

handle is released.

12 FRAMES CAN BE USED

HORIZONTALLY for pressing

jobs on extra-long shafts.

NOTE: Certain features do not

apply to Power Team 10 ton, RollBed®, or economy presses.

NOTE: Certain press applications

may require guarding. Because

of the multitude of possible press

uses, it is impossible to design a

guard that will meet every customer

need. The end-user must provide

their own guarding where the

situations dictate.

Horizontal pressing capabilities

IMPORTANT SAFETY INFORMATION:

Power Team has protective blankets available

which may afford protection from injury to

users and others should part breakage occur.

Power Team recommends the use of these

blankets for all pushing, pulling, pressing, and

lifting applications.

12

Open-EndAccess™

1

2

3

4

5

6

10

9

8

7

11

149 powerteam.com

Features

Shop Equip.

C-FRAME PRESSES, SINGLE -ACTING, SPRING RETURN

TONNAGE: 25

C-FRAME PRESSES

■ Open-End-Access™ design makes loading and

unloading of work easy.

■ Bench mount requires less than 1.5 sq. ft. of space.

■ Cylinder head adjusts to three convenient working

positions, providing up to 20.25\" of “daylight.”

■ Can be bench-mounted or mounted on optional base.

■ Hydraulic cylinder delivers a 6.25\" stroke and is driven

by a P59 two-speed hand pump.

Model Shown:

SPM256C

Order

No.

Cap. Type

Cyl. Used

Stroke Cyl.

Model

Speed ††

Advance Pressing

Type of

Pump

Pump

Model

Prod.

Wt.

(tons) (in.) (in. / stroke) (in. / stroke) (lbs.)

SPM256C * 25 Single-Acting 6.25 C256C 0.129 0.03 Hand P59 240.00

SPX256C * 25 Single-Acting 6.25 C256C 0.129 0.03 — — 240.00

Cyl. Retracted Floor

A B C D E F G H J K L M N P R Space

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)

77.63 24.50 24.00 41.63 36.00 6.00 5.00 10.25 15.25 20.25 6.25 12.50 1 1/2 - 16 8.00 43.00 2.00 7.00 24 x 24.50

Mechanical Puller

Selection Optional Pedestal Base Optional Cylinders

No. 60846 – Provides a stable base

for SPM256C. Includes a bracket for

mounting the pump on the side of

pedestal press. Only 4 sq. ft. of floor

space is needed.

Wt., 76 lbs.

A

F

C

N

B

H

G

G

L

J

K M

D

E Lower Bolster

R

P

8.5\"

5.5\"

Internal

Thread

6.25\"

Cylinder

Stroke

9/16”

Dia.

Holes

* SPM256C and SPX256C does not include No. 60846 pedestal base.

†† Typical performance based on pump specifications. Actual speeds may vary with operating conditions.

SP

SERIES

Technical Dimensions

Ordering Information

powerteam.com 150

Features

Shop Equip.H-FRAME PRESSES, SINGLE-ACTING, DOUBLE-ACTING

BENCH/FLOOR PRESS, TONNAGE: 10

H-FRAME

■ Ideal for small pressing jobs, repairing small motor

armatures, removing and installing gears, bearings,

other press-fit parts.

■ Bench press has 15.38\" x 18\" work area. Floor press

bed height is adjustable from 5\" to 41\" with horizontal

“daylight” of 21\".

■ Choices of power sources include: single-speed hand

pump, electric/hydraulic or air/hydraulic.

■ Hydraulic gauges, hoses and fittings included.

Model Shown:

SP1010A, SPM1010

Order

No.

Frame Cap. Type

Cyl. Used

Stroke Cyl.

Model

Speed †††

Advance Pressing

Type of

Pump

Pump

Model

Prod.

Wt.

(tons) (in.) (in. / min.) (in. / min.) (lbs.)

SPM1010 222481 Bench 10 Single-Acting 10 1/8 C1010C .06 in./stroke Hand P55 91

SPH1010 222480 Floor 10 Single-Acting 10 1/8 C1010C .06 in./stroke Hand P55 171

SPE1010 222480 Floor 10 Single-Acting 10 1/8 C1010C 0.2 2.2 Elec.† PE102 175

SPX1010 222480 Floor 10 Single-Acting 10 1/8 C1010C - - - - 155

SP1010A 222480 Floor 10 Single-Acting 10 1/8 C1010C 0.3 3.7 Air PA9H 162

SPE1010D 222480 Floor 10 Double-Acting 10 RD1010 0.2 2.2 Elec.† PE104 192

SPX1010D 222480 Floor 10 Double-Acting 10 RD1010 - - - - 172

Frame A B C D E F G H J K L Bench

Space

Floor

Space

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)

Bench 24.50 33.13 25.25 7.19 15.38 — 22.00 11.00 4.00 1.56 4.00 7.19 x 25.25 —

Floor 59.00 67.63 25.25 28.00 5 - 41 6.00 22.00 2.50 - 18.50 4.00 1.56 4.00 — 28.00 x 28.25

† “Advance” position holds pressure with motor shut-off. “Return” position advances cylinder with motor running and returns cylinder with motor shut-off.

††† Typical performance based on 100 psi and 10,000 psi pump specifications. Actual speeds may vary with operating conditions.

G

C

B

A

E

D

J H

A

H E

F

G

C

D

J

B

L

K K

M

Mechanical Puller

Selection Pump Electrical Specifications Optional Cylinders

PE10 Series – 1/4 hp, 115VAC, 60 cycle, single-phase. Also

available in 230VAC, 50 cycle (add suffix “-220” to order number).

SP

SERIES

Technical Dimensions

Ordering Information

151 powerteam.com

Features

Shop Equip.

Technical Dimensions

H-FRAME, ECONOMY PRESSES

TONNAGE: 25

ECONOMY PRESSES

■ Rugged, yet reasonably priced. Handles many “big

press” tasks, and perfect for many of the “in-between”

jobs you see almost daily.

■ Press bed height easily adjustable with winch. Bed will

not drop when handle is released.

■ Choice of power sources for rapid cylinder advance:

two-speed hydraulic hand pump, electric/hydraulic or

air/hydraulic. (Note: Stroke length limited to 6-1/4”on

economy models).

Model Shown:

SPE256

Order

No.

Cap. Type

Cyl. Used

Stroke Cyl.

Model

Speed † † †

(in. / min.)

Type of

Pump

Valve

Type

Pump ‡

Model

Prod.

Wt.

(tons) (in.) Advance Pressing (lbs.)

SPA256 25 Single-Acting 6.25 C256C 9.8 1.2 Air 2-Way Foot PA6 578

SPM256 25 Single-Acting 6.25 C256C 0.129 (in./stroke) Hand Load-Release P59 595

SPE256 25 Single-Acting 6.25 C256C 46.6 3.3 Electric 2-Way†† PE172 607

SPX256 25 Single-Acting 6.25 C256C - - - - - 562

A B C D * E F G H J K L M Floor

Space

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)

58.00 43.00 28.00 3 - 29 6.88 - 43.38 4.50 32.00 5.50 6.50 7.00 2.50 8.00 43 x 28

* Lateral head movement

†† Holds pressure with motor shut-off. Also has an automatic dump setting. Furnished with a 10’ remote motor control.

††† Typical performance based on 100 psi and 10,000 psi pump specifications. Actual speeds may vary under operating conditions.

Pump standard with press. Other Power Team pumps can be substituted. dBA at idle and 10,000 psi: PE172–67/81 dBA; PE21–70; dBA measured at 3 foot distance, all

sides.

‡

Lower Bolster

A

E

F

G

B C

H

J

D

M

L

Mechanical Puller

Selection Pump Electrical Specifications Optional Cylinders

Pump Series Description

PE17 1/2 hp, 115VAC, 60 cycle, single-phase.

PE21 1 hp, 115VAC, 60 cycle, single-phase.

Both pumps available in 230VAC, 50 cycle, add suffix “-220” to order no.

SP

SERIES

Ordering Information