Power Team Hydraulic Tools Catalog - 电子画册在线预览、各类电子画册在线制作-云展网平台

powerteam.com 252 Pullers10 TON CAPACITY, 2/3-JAW PULLER

HYDRAULIC PULLERS

5, 10, 17.5, 30 & 50 TON

Order No. Description

PH103C Combination 2-jaw/3-jaw puller, 10 ton capacity. Set includes 1060 10 ton puller, RPS1010 cylinder

and pump set, and 202179 threaded adapter. Wt., 52.00 lbs.

PH103CR Combination 2-jaw/3-jaw puller, 10 ton capacity. Set includes 1060 10 ton puller, 202179 threaded

adapter, and C1010C cylinder only. (Pump and hose not included). Wt., 32.00 lbs.

1060 Combination 2-jaw/3-jaw puller only. 10 ton capacity. (Cylinder and pump set, hose, coupler, and

adapter No. 202179 not included). Wt., 17.00 lbs.

NOTE: This puller may be used with any 10 ton single-acting cylinder having a 2 1/4\"–14 straight collar thread.

Order No. Description

PH172 2-jaw puller with RT172 center-hole Power-Twin® cylinder, cylinder half coupler, P55 pump, 6-ft.

hose, hose half coupler, 1\"– 8 x 20\" long adjusting screw, and adjusting crank. Wt., 61.00 lbs.

1064 Puller only. (Cylinder, pump, hose, coupler, screw, and crank not included). Wt., 22.00 lbs.

17.5 TON CAPACITY, 2-JAW PULLER

Order No. Description

PH173 3-jaw puller with RT172 center-hole Power-Twin® cylinder, cylinder half coupler, P55 pump, 6-ft.

hose, hose half coupler, 1\"– 8 x 20\" long adjusting screw, and adjusting crank. Wt., 75.00 lbs.

PH173R 3-jaw puller with screw and crank, and RT172 center-hole twin cylinder. Wt., 56.00 lbs.

1066 Puller only. (Cylinder, pump, hose, coupler, screw, and crank not included). Wt., 36.00 lbs.

17.5 TON CAPACITY, 3-JAW PULLER

Order No. Description

PH303 3-jaw puller with RT302 center-hole Power-Twin® cylinder, cylinder half coupler, P55 pump, 6-ft.

hose, hose half coupler, 1 1/4\"– 7 x 24\" large adjusting screw, and adjusting crank. Wt., 149.00 lbs.

PH303R 3-jaw puller with screw and crank, and RT302 center-hole twin cylinder. Wt., 130.00 lbs.

1074 Puller only. (Cylinder, pump, hose, coupler, screw, and crank not included). Wt., 90.00 lbs.

30 TON CAPACITY, 3-JAW PULLER

50 TON CAPACITY, 3-JAW PULLER

Order No. Description

PH503 3-jaw puller with RT503 center-hole Power-Twin® cylinder, cylinder half coupler, P55 pump, 6-ft.

hose, hose half coupler, 1 5/8\"– 5 1/2 x 30.38\" long adjusting screw, and adjusting crank.

Wt., 286.00 lbs.

1080 3-jaw puller only. (Cylinder, pump, hose, coupler, screw, and crank not included). Wt., 191.00 lbs.

SERIES

253 powerteam.com

Pullers

Features Model Shown:

PPH50

■ Can apply a hydraulic pushing or pulling force,

depending on how the puller is set up.

■ Each unit includes perfectly matched hydraulic

components that can be detached from the

Bi-Directional™ Puller for other tasks requiring

dependable power, and assuring maximum return on

your investment.

■ Optional leg kits adapt your Bi-Directional™ Puller to

extra long or extra short reach.

■ A wide variety of threaded adapters, bearing pulling

attachments and internal pulling attachments can be

used in combination with our Bi-Directional™ Pullers.

BI-DIRECTIONAL™ HYDRAULIC PULLERS

17.5, 30 & 50 TON

THE POWER TO MAKE IMPOSSIBLE JOBS

BECOME ROUTINE.

Mechanical Puller

Selection Optional Cylinders ASSEMBLING THE TOOL TO APPLY

PUSHING OR PULLING FORCE:

Pulling

Force

Pulling

Force

Sliding

Plate

Sliding

Plate

Cylinder

Pushing

Force

Pulling

q Force

Pushing

Force

Pushing

Force

1. Determine if you want the tool’s forcing screw to push or pull.

2. To exert pushing force, the forcing nut is installed beneath the cross block, as shown on left.

3. To cause the forcing screw to pull, the forcing nut is placed on top of the cross block.

4. The sliding plates must always be placed on the opposite side of the cross block from the

forcing nut.

SELECTION AND CAPACITY RATING – Each Bi-Directional™ Puller’s specified tonnage “capacity” is determined using its standard legs in tension.

Using longer legs, or a setup in which the legs are in compression, will reduce the “capacity.” Always select the largest “capacity” puller and the shortest legs that will fit the job.

POWER-TWIN® CYLINDER – This unique center-hole cylinder powers each Bi-Directional™ Puller screw runs right between the twin spring cylinder.

A basic head allows you to change from a tapped hole to a plain hole by merely changing the head insert.

SERIES

powerteam.com 254 PullersBI-DIRECTIONAL™ HYDRAULIC PULLERS

17.5, 30 & 50 TON

50 TON CAPACITY BI-DIRECTIONAL™ PULLER

Order No. Description

PPH50 Bi-Directional™ Puller with RT503 center-hole Power-Twin® cylinder,

cylinder half coupler, P55 pump, 9767 6-ft. hose, 9798 hose half coupler,

24\" legs, 1 5/8-5 1/2 x 30.38\" lg. adjusting screw and adjusting crank.

Wt., 201.00 lbs.

PPH50R Bi-Directional™ Puller with RT503 center-hole Power-Twin® cylinder,

cylinder half coupler, but without P55 pump, 9767 6-ft. hose and 9798

hose half coupler. Wt., 181.00 lbs.

1076 Puller only. (Cylinder, pump, hose, coupler, screw and crank not

included.) Wt., 106.00 lbs.

USE WITH:

Bearing pulling attachment: 1128.

Legs: 1112 and 1113 - Pair of legs for 50 ton “capacity”

Bi-Directional™ Puller.

Reach

Spread

7\"-16.13\"

PPH30

Leg Ends are threaded

1 1/4\"-12 x 1.75\" long

1113

34”

47 lbs.

1112

24”

34 lbs.

17.5 TON CAPACITY BI-DIRECTIONAL™ PULLER

NOTE: L = leg length: 4.50\",

9.50\", 16.50\", 22.50\", 30.00\";

subtract 4.88\" from leg length to

determine reach when using leg

end caps.

Order No. Description

PPH17 Bi-Directional™ Puller with RT172 center-hole Power-Twin® cylinder,

cylinder half coupler, P55 pump, 9767 6-ft. hose, 9798 hose half coupler,

16.50\" legs, 24827 leg ends, 1\"-8 x 20\" large adjusting screw and

adjusting crank. Wt., 59.00 lbs.

PPH17R Bi-Directional™ Puller with RT172 center-hole Power-Twin® cylinder,

cylinder half coupler, but without P55 pump, 9767 6-ft. hose and 9798

hose half coupler. Wt., 40.00 lbs.

1062 Puller only. (Cylinder, pump, hose, coupler, screw and crank not

included). Wt., 20.00 lbs.

USE WITH:

Bearing pulling attachment: 1124 and 1130.

Pully Pulling attachment: 679.

Internal Pulling attachment: 1154.

Legs: 1104, 1105, 1106, 1107 and 1108 - Pair of legs for

17.5-ton “capacity” Bi-Directional™ Puller.

Leg Ends – Upper leg ends

are threaded 3/4\"-16. Lower

leg ends are threaded

5/8\"-18.00\" long

Reach

Spread

5.75\"-11.75\"

PPH17

30.00\"

11.50 lbs.

1108

22.50\"

9.00 lbs.

1105

16.50\"

6.50 lbs.

1104

9.50

4.50 lbs.

1106

4.50\"

2.50 lbs.

1107

Order No. Description

PPH30 Bi-Directional™ Puller with RT302 center-hole Power-Twin® cylinder,

cylinder half coupler, P55 pump, 9767 6-ft. hose, 9798 hose half coupler,

18\" legs, 28390 leg ends, 1 1/4\"-7 x 24\" lg. adjusting screw and adjusting

crank. Wt., 102.00 lbs.

PPH30R Bi-Directional™ Puller with RT302 center-hole Power-Twin® cylinder,

cylinder half coupler, but without P55 pump, 9767 6-ft. hose and 9798

hose half coupler. Wt., 82.00 lbs.

1070 Puller only. (Cylinder, pump, hose, coupler, screw and crank not

included). Wt., 42.00 lbs.

USE WITH:

Bearing pulling attachment: 680 (Use two 8012 adapters to connect to puller.)

Pully Pulling attachment: 679.

Internal Pulling attachment: 1166.

Legs: 1109, 1110 and 1111 - Pair of legs for 30 ton “capacity”

Bi-Directional™ Puller.

30 TON CAPACITY BI-DIRECTIONAL™ PULLER

Reach

Spread

7\"-16.13\"

PPH30

Leg Ends are threaded

1\"-14 x 1.25\" long

18”

15 lbs.

28”

22 lbs.

8”

8 lbs.

1109 1110 1111

NOTE: L = leg length: 8.00\",

18.00\", 28.00\"; subtract 5.88\" from

leg length to determine reach when

using leg end caps.

SERIES

Pullers

255 powerteam.com

Pullers

Features

PULLER ATTACHMENTS

BEARING & PULLEY

Model Shown:

PHP8H,

PHP8R IDEAL FOR INSTALLING A WIDE VARIETY OF

PRESS-FIT PARTS.

■ Power Team pushers have been rigorously tested for

top performance and reliability at maximum capacity.

■ These pushing systems are covered by Power Team’s

exclusive PowerThon™ Limited Lifetime Warranty —

assuring you of the highest quality and reliability.

Order No. Description Cylinder

Cap.

Reach Spread Stroke Weight

with Case

(ton) (in.) (in.) (in.) (lbs.)

PHP8H Manual-Hydraulic Pusher 8 2.16 - 15.16 2.28 - 10.62 3.23 74.00

PHP8H-1 Manual-Hydraulic 8 2.16 - 15.16 2.28 - 10.62 3.23 117.00

■ Portable pushing kits include an external Lock-Jaw™

puller, an internal puller, hydraulic cylinder, and a

tri-section pulling attachment, all in one compact,

lightweight unit complete with carrying case.

BEARING PUSHER KITS

2000 1000

4000

5000 6000

70008000 9000 10000 PSI 100200 300 400 500600 690 bar 3000

2000 1000

4000

5000 6000

70008000 9000 10000 PSI 100200 300 400 500600 690 bar 3000

SPREAD

STROKE REACH

Pusher

Adapter

3/4 - 16 thread

1.5\" depth

Ordering Information

IMPORTANT SAFETY INFORMATION: Power Team recommends the use of protective blankets for all pushing operations. For ease of visual clarity, we have shown the pusher

application photos without these safeguards.

PHP

SERIES

powerteam.com 256 PullersPULLER BLANKETS

& SECURITY CHESTS

MECHANICAL AND HYDRAULIC PULLER RETENTION BLANKET

■ Made of see-through, high-tensile, tear resistant material.

■ The clear retention blankets allow you to visually monitor the job from start to finish.

■ Ideal for use with pullers and forcing presses.

■ Unlike rigid, fixed guards, these blankets can be wrapped and strapped around a job.

■ Offers additional protection for the user during dismounting jobs,

■ Suitable for use in combination with many pullers.

JOB-SITE AND MAINTENANCE SECURITY CHESTS

Protect your valuable tools and equipment from theft and weather. When the day’s work is finished, you want to rest assured

that your tools and equipment will be present the next day. These rugged, lockable chests are the answer that many of our

customers have been asking for.

■ Rugged, 16 gauge steel construction with fully arc welded seams for extra strength and weather protection.

■ Full length piano hinges, mating cover to body, protect against weather and theft.

■ Single or double latch security tabs for padlocks.

■ Mechanical cover supports, two 2 1/4” high skids.

■ Fold-down 3/4” pipe handles on each end of chest.

■ Pre-drilled for optional casters, which enhance mobility.

■ Durable baked enamel finish.

C D

MB16

Order No. A B C D Cap. Storage

Wt.

(in.) (in.) (in.) (in.) (cu. ft.) (lbs.)

MB5 34.75 14.00 32.00 19.00 5.0 66.00

MB8 39.75 19.00 42.00 19.00 8.8 90.00

MB16 49.75 24.00 48.00 24.00 16.0 126.00

Optional Accessories

Caster Wheels

251646– Set of four 4\" casters (two swivel and two rigid).

Furnished with mounting screws. Wt., 12.50 lbs.

251647 – Set of four 6\"casters (two swivel and two rigid).

Furnished with mounting screws. Wt., 15.30 lbs.

Order No. Size Number

of Straps

Weight

in. mm. lbs. kg.

PB1230D 12 x 30 304 x 762 2 2.80 1.27

PB2036D 20 x 36 508 x 914 2 4.20 1.91

PB2860D 28 x 60 711 x 1524 3 9.30 4.22

PB3372D 33 x 72 838 x 1828 3 11.70 5.31

PB44120D 44 x 120 1117 x 3048 4 24.20 10.98

PB51156D 51 x 156 1295 x 3964 4 34.40 15.60

NOTE: Custom sizes are available on a special order basis. Please consult factory.

PB/MB

SERIES

257 powerteam.com

Pullers

Features

UNIVERSAL PULLERS

55 TON

Model Shown:

PH553C

Order No. Puller Jaw Tip Min.

Spread

Reach

Min.

Spread

Max.

Spread

Reach

Max.

Spread

Overall

Length *

Cyl.

Stroke

Power Source

Requirements

Prod.

Wt. A B C

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (lbs.)

PH553C 0.88 1.25 1.88 4.00 22.00 48.00 14.00 90.00 6.25 115 V, 60Hz, 25 Amp Cap. 749.00

PH553C13 4.00 15.00 48.00 7.00 90.00 13.25 115V, 60Hz, 25 Amp Cap. 776.00

PH553CL13 2.50 25.63 45.25 22.00 102.00 13.25 115V, 60Hz, 25 Amp Cap. 836.00

PH553C-230 4.00 22.00 48.00 14.00 90.00 6.25 230V, 50/60Hz, 15 Amp Cap. 749.00

PH553C13-230 4.00 15.00 48.00 7.00 90.00 13.25 230V, 50/60Hz, 15 Amp Cap. 776.00

PH553CL-230 2.50 32.63 45.25 29.00 102.00 6.25 230V, 50/60Hz, 15 Amp Cap. 809.00

PH553CL13-230 2.50 25.63 45.25 22.00 102.00 13.25 230V, 50/60Hz, 15 Amp Cap. 836.00

ENFORCER 55

1 Puller can be assembled in 2 or 3-jaw configurations.

2 Hydraulically-actuated jaws allows cylinder to move in or

out with a safe, secure grip on workpiece.

3 Hydraulic lift system for easy, precise position of puller.

4 Unique dual pump arrangement. Low pressure pump

positions, holds and opens jaws. The high pressure

pump advances and retracts the pushing cylinder

without releasing clamped jaws.

5 Swivel casters give ease of mobility.

6 Large wheels make movement of cart easy.

7 Super Lock-Jaw™ feature means the harder the pull, the

tighter the puller jaws grip. No chains or cages required

to keep puller jaws from slipping or springing off the part

being pulled.

8 Guards at pinch points protect operator.

9 Puller can be mounted on cart 90 degrees to right or left

of puller cart centerline, permitting use in tight quarters,

such as between machinery.

10 Self-centering design puller jaws will automatically grip

work evenly.

11 Choice of cylinder with a 6.25” or 13.25” stroke.

1 11

Mechanical Puller

Selection

CONVERSION KIT Optional Cylinders

Conversion Kit No. 251468. Kit converts PH553C series to

PH553CL series. Jaws are 12\" longer. Kit contains three jaws

and six straps with guards. Wt., 250.00 lbs.

Mechanical Puller

Selection

PUSHING ADAPTERS Optional Cylinders

Order No. Qty. * A B

(in.) (in.)

251002 1 2.75 2.75

350593 ** 2 2.75 6.00

350594 1 2.75 3.00

350637 1 2.75 10.00

B B

251002 350593

350594

350637

* Number of adapters supplied with each Enforcer.

** Only 1 for units with 13.25\" stroke.

Note: Four cylinder extensions

(not pictured) are included. The

included lifting eyes (not pictured)

permit use of an overhead crane to

raise entire assembly.

* Cart and Puller (cart width = 32.00\")

IMPORTANT SAFETY INFORMATION: Power Team recommends the use of

protective blankets for all pushing operations. For ease of visual clarity, we have

shown the pusher application photos without these safeguards.

Ordering Information

SERIES

powerteam.com 258 PullersFeatures

UNIVERSAL PULLERS

100 TON

Model Shown:

PH1002

Order No. Min.

Spread

Reach

Min.

Spread

Max.

Spread

Reach

Max.

Spread

Puller Jaw Tip Max.

Thick.

Workpiece

Vertical

Stroke

Adjust.

Overall

Length

Max.

Thickness

Workpiece

Wheel

Dia.

Power Source

Requirements

A B C D E F G H

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)

PH1002 15.00 42.00 48.00 34.00 1.00 2.25 5.00 10.25 12 - 36 94 12 8 115VAC, 50/60Hz, 25 Amp Cap. PH1002J

ENFORCER 100

1 Adjustable jaws mean they always pull on a flat surface.

Retaining chain holds jaws in place during positioning.

2 Lock-Jaw™ feature means jaws grip progressively

tighter as more pulling force is applied.

3 100 ton hydraulic cylinder is single-acting, spring return

type with a maximum working pressure of 10,000 psi.

4 Lifting bracket allows puller to be lifted if the

workpiece center is more than 36\" off the floor.

5 Adjusting screw allows operator to move vertical position

of the puller.

6 Spring loaded feature means Enforcer 100 will align itself

on uneven pulls.

7 Hydraulic pump is a 2-stage, high pressure unit

controlled by remote hand switch with 25 foot cord.

8 Tow bar provides puller with plenty of mobility.

9 Pushing adapters have a diameter of 4.13\" and 2.50\".

An ideal puller for steel mills,

mines, oil fields, utility projects,

paper mills, construction sites,

railroads, airline shops, shipyards

or anywhere else where large

equipment and machinery pose

tough maintenance challenges.

1 2 3

4 5

“ENFORCER 100” UNIVERSAL PULLER

Order No. Description

PH1002 100 ton, 2-jaw universal hydraulic puller. Includes: 2-jaw Lock-Jaw™

puller, PE552S 2-speed electric/hydraulic power unit, C10010C 100 ton

hydraulic cylinder with 10.25” stroke and six adapters. Wt., 890 lbs.

PH1002J 100 ton, 2-jaw universal hydraulic puller. Includes: 2-jaw Lock-Jaw™

puller, but without hydraulic power unit., C10010C 100 ton hydraulic

cylinder with 10.25” stroke and six adapters. Wt., 825 lbs.

PE552S Pump only. 1 1/8 hp, 115VAC, 50/60Hz, single-phase, draws 25 amps at

full load. Also available in 220VAC, 50Hz.

NOTE: For 220VAC, 50 Hz applications, order puller’s Part No. PH1002-220

Mechanical Puller

Selection

RAM EXTENSIONS Optional Cylinders

Order No. Adapter

Type

Amount

included

w/puller

J K L M N

(in.) (in.) (in.) (in.) (in.)

44745 Push 1 4.13 — 13.50 2.50 —

44766 Ext. 4 4.13 — — — 8.00

303045 Push 1 4.13 3.50 — — —

J L N

J Puller Jaw Tip

3 A

Puller

Jaw Tip F

Ordering Information

SERIES

259 powerteam.com

Pullers

Features

ROLLER BEARING PULLER / INSTALLER

(RAILROAD EDITION), 100 TON

Model Shown:

PR3100J,

PR3100S

The photo above shows the

Universal Puller in position on the

roller bearing assembly, which is

ready for removal.

Our roller bearing pullers are ideal

for replacing tough, worn-out

bearings on RR freight cars.

Order No. Model

Type

Cylinder Type Valve

Type

H.P. Pump Information

Phase

Voltage

PR2100J † Jack Double-Acting Solenoid 2 ** 1 115VAC or 230VAC *

PR3100J † Jack Double-Acting Solenoid 3 3 230VAC or 460VAC *

PR2100S † Sling Double-Acting Solenoid 2 1 115VAC or 230VAC *

PR3100S † Sling Double-Acting Solenoid 3 3 230VAC or 460VAC *

* Prewired at factory for these voltages. Other voltages available upon request.

** The 2 hp, 115VAC requires 30 amp service.

† Equipped with hydraulic pressure gauge 11543.

Mechanical Puller

Selection

PROTECTIVE BLANKETS Optional Cylinders

Power Team has protective blankets available which

may afford protection from injury to users and others

should part breakage occur.

For more information, see page 242.

Mechanical Puller

Selection

CAUTION Optional Cylinders

Power Team recommends the use of these blankets for all pushing, pulling,

pressing, and lifting applications.

Ordering Information

■ Quickly remove or install tapered roller bearings.

■ With both sling and jack models available and two

pumps to choose from, you can tailor the unit to match

your needs.

■ The industry standard in most wheel shops.

■ Each unit will service a full line of bearings with rotating

end caps, from class B thru GG.

■ Designed with the cooperation of major bearing

manufacturers.

■ Fast, simple, one-person operation with 100-tons of

pulling force provided.

■ Completely portable for easy, convenient positioning

and out-of-the-way storage.

■ Each unit complete with a heavy-duty 100-ton hydraulic

cylinder, 10,000 PSI pump with remote control solenoid

valve, hydraulic pressure gauge (11543), a pulling shoe

and installing tube.

■ CSA certified (LR19814)

UNIVERSAL RAILROAD AXLE JOURNAL ROLLER

BEARING PULLER/INSTALLER.

SERIES

powerteam.com 260 PullersROLLER BEARING PULLER / INSTALLER

(RAILROAD EDITION), 100 TON

Order No. A B C D E F Stroke Capacity Advance Speed Weight

Pull Inst. Pull Inst.

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (tons) (tons) (in./min.) (in./min.) (in./min.) (lbs.)

PR2100J 32.00 15.06 41.69 36.91 78.00 58.75 4.00 100.00 40.00 14.00 90.00 6.25 749.00

PR3100J 32.00 15.06 41.69 36.91 78.00 58.75 4.00 100.00 40.00 7.00 90.00 13.25 776.00

PR2100S 24.38 11.00 — 50.50 64.25 38.75 2.50 100.00 40.00 22.00 102.00 13.25 836.00

PR3100S 24.38 11.00 — 50.50 64.25 38.75 4.00 100.00 40.00 14.00 90.00 6.25 749.00

F A

PR2100S / PR3100S

PR2100J / PR3100J

Tooling Ordering Information

Tool

Description

Class and size of bearing assembly to be serviced

Class B

4.25\" x 8\"

Class C

5\" x 9\"

Class D

5.50\" x 10\"

Class E

6\" x 11\"

Class EE

5.50\" Axle

Class EE

6\" Axle

Class F

6.50\" x 12\"

Class G

7\" x 12\"

Class G

6.50\" Axle

Class GG

6.50\" Axle

Pulling Shoe 420845 is included as part of basic machine Do No Order 420846 420846 420846

Pulling Shoe, Insert Adapter 30522 30512 30521 30520 30520 30519 30519 — — —

Guide Tube & Cap Screw Assy. 253313 253314 253317 253318 253316 253327 253320 253321 253319 253323

Cap Screw * 253156 253349 253308 253155 253307 253308 253310 253326 253309 253309

Guide Tube, No Adapter 23934 21248 21248 21247 21247 21247 21247 21247 21247 21247

Installing Tube 30416 is included as part of basic machine Do No Order 30417 30417 30417

Installing Tube Adapter Ring 21242 21258 21256-1 21255-1 21255-1 21257-1 21257-1 30586 30585 30585

* Screws are supplied with the guide tube and should be ordered as replacements only.

Adapters listed above are for servicing the following roller bearing assemblies: Brenco “Crown-Taper”, New Departure-Hyatt “Hy-Roll Taper”, SKF “Expediter” and

Timken “AP”.

NOTE:

* Screws are supplied with the guide tube and should be ordered as replacements only.

Tool

Description

Class and size of bearing assembly - TBU & SP “Metric Tooling”

120 130 140 150

Pulling Shoe, Insert Adapter 351830 30512 30521 30520

Guide Tube & Cap Screw Assy. 253341 253342 253343 253344

Cap Screw * 253339 253394 253339 253395

Guide Tube Adapter 212247 21247 21247 21247

Installing Tube Adapter Ring 253335 253336 253337 253338

Technical Dimensions

IMPORTANT: This tooling chart applies only to standard AAR configurations for freight car applications. In order to

provide adapters needed to service housing-type locomotive and passenger car bearings, as well as metric bearings,

Power Team must be provided with the following information. Bearing manufacturer’s name and general arrangement

drawing number, size of bearing to be serviced, railroad name and location and part numbers of adapters already in

your possession if you currently own a Puller/Installer.

SERIES

Pullers

261 powerteam.com

Pullers

Features

PULLER ATTACHMENTS

1.5 - 9\" JAW SPREADS

Model Shown:

1166

■ Handles internal pulling jobs, such as, bearing/bearing

cup removal, bushing removal, oil seals, etc.

■ Remove hard to get at parts easily and without damage!

■ Use with corresponding Power Team Slide Hammer or

Bi-Directional™ Puller

■ Adjustable jaws fit various diameters

■ Meets Fed. Spec.: GGG-P-00781-D

Order

No.

Jaw A B Weight Application

Spread Reach

(in.) (in.) (in.) (in.) (lbs.)

1153 1.50 - 5.00 2.13 1 - 14 5/8 - 18 4.25

1150 1.50 - 6.00 4.00 1 - 14 5/8 - 18 4.25 Use with 927 and 938 Bi-Directional™ Puller,

1151 1.50 - 7.00 5.25 1 - 14 5/8 - 18 4.50

1152 1.50 - 6.00 4.00 — 5/8 - 18 3.50 Use with 927 and 938 Bi-Directional™, 1155 and 1156 slide hammer

pullers, or 24832 and 24833 puller screw.

1154 1.50 - 6.00 4.00 1 - 8 5/8 - 18 4.50 Use with PPH17.

1165 3.00 - 9.00 5.88 1 1/2 - 12 1 - 14 13.50 Use with 939 Bi-Directional™ Puller.

1166 3.00 - 9.00 5.88 1 1/4 - 7 1 - 14 13.50 Use with PPH30.

Order

No.

Length Puller Screws

Threads

Weight Application

(in.) (in. - thd.) (lbs.)

24832 13.75” long 5/8 - 18 1 lb. Use with 1150, 1151, 1152, and 1153. Acts as a regular forcing screw

when threaded directly into block of pulling attachment.

24833 5.50” long 5/8 - 18 6 oz. Use with 1150, 1152, and 1153. Acts as a regular forcing screw when

threaded directly into block of pulling attachment.

RECOMMENDED FOR THE REMOVAL OF

BEARINGS, BEARING CUPS, BUSHINGS AND

OIL SEALS.

Spread

Reach

Mechanical Puller

Selection

CAUTION Optional Cylinders

These attachments may not withstand the full tonnage of

the pullers they are used with. The shape and condition

of the part being pulled affects the tonnage at which the

jaws may slip off. Always select the largest attachment

which will fit behind the part being pulled.

Ordering Information

ACC.

powerteam.com 262 PullersFeatures

PULLING ATTACHMENT ACCESSORY

Order No. Description

1128 “Knife-like” edges of attachment fit

behind bearings or other parts for easy

removal with “Enforcer 55”, even if space

does not permit hooking puller jaws

directly to part being pulled.

Spread: 5.00” to 12.88”. Wt., 100 lbs. 1 3/4\"- 12

12.88\"

* Indicates discontinued puller model.

PULLER ATTACHMENTS

BEARING & PULLEY

Model Shown:

1122

■ “Knife-like” edges fit behind bearings and other hardto-grip parts for easy removal, even where clearance is

limited.

■ Usable with both Lock-Jaw™ pullers and BiDirectional™.

■ All puller blocks are made from forged alloy steel

■ Meets Fed. Spec.: GGG-P-00781-D

Order

No.

Spread A B Weight Application

Max. Min.

(in.) (in.) (in.) (in.) (lbs.)

1121 0.94 0.25 5/16 - 18 1.69 0.75 1020, 1022, and 1023.

1122 2.00 0.13 3/8 - 16 2.44 1.25 1024, 1025, 1026, 1027, 7392 and 7393.

1123 4.63 0.50 5/8 - 18 4.38 5.00 1035, 1036, 1037, 1038, and 927.

1124 5.75 0.50 5/8 - 18 6.00 12.00 1035, 1040, 1041, 1042, PH172, PPH17, and 938.

1126 8.00 0.63 1 - 14 7.50 19.75 1043, and 939.

1127 13.38 0.75 1 - 14 10.25 41.75 939, PH302, and PPH30.

1128 12.88 5.00 1 3/4 - 12 13.00 100.00

PH302*, PH502*, PH553C, and PPH50. (When using 1128 with

PPH50, two 8024 adapter are required to connect PPH50 to the puller

tees).

1130 9.00 0.50 5/8 - 18 6.00 12.56 1035, 1040, 1041, 1042, PH172, PPH17, and 938.

Order

No.

Spread A B Weight Application

Max. Min.

(in.) (in.) (in.) (in.) (lbs.)

679 7.88 1.75 5/8 - 18 6.00 4.25 1035, 1036, 1037, 1038, and 927.

680 10.00 1.63 5/8 - 18 10.06 22.25 1039, 1040, 1041, 1042, PH172, PPH30* and 938. (When using 680

with PPH30, two 8012 adapters are required).

USED WHERE SPACE DOES NOT PERMIT,

HOOKING PULLER JAWS DIRECTLY ON PART

TO BE PULLED.

Cross

section

“Knifelike”

edges

Flat

back

surface

V-BELT PULLEY PULLING ATTACHMENTS

Ordering Information

ACC.

263 powerteam.com

Pullers

PULLER ADAPTERS

SPECIALTY METRIC

Order No. Description

7392 Puller with 5/8\"-18 x 13.00\" long screw. Wt., 2.00 lbs.

7393 Puller with 5/8\"-18 x 5.50\" long screw. Wt., 1.50 lbs.

522 Puller with 3/4\"-16 x 1.63\" long screw. Wt., 4.30 lbs.

GEAR AND PULLEY PULLERS

Ideal for pulling many small parts having tapped holes. The 7392 and 7393 may be used with the 1122 pulling attachment to

remove bearings, etc. Pullers include two hex head cap screws, 3/8\" – 16 NC x 3.00\" long. Spread: 1.50\" – 4.25\". Width of

puller block is 4.88\". Cap screws are not included with the 522, but any cap screws up to 1/2\" diameter may be used. The 522

spread, when used with 1/2” dia. cap screws, is 2\"–7 3/4\". Width of the 522 puller block is 8.25\".

522

7393 7392

Order No. Description

PA7 Four-In-One puller set, 7 ton capacity. Standard jaw max. reach is 5.00\". Maximum spread is 10.50\". Long jaw

maximum reach is 8.75\". Maximum spread is 11.00\". Wt., 10.80 lbs.

4-IN-1 PULLER SET

You can quickly assemble a 2 or 3-jaw puller with standard or long reach jaws.

Order No. Description

518 Flange type puller, includes 3 cap screws, 3/8\" – 24 NF x 3.00\" long and 3 cap screws 3/8\" – 16 NC x 3.00\" long.

Forcing screw is 5/8\" - 18 x 5.00\" long. Wt., 3.40 lbs.

FLANGE TYPE PULLER

Slotted holes in puller body permit cap screws to be positioned to handle bolt-circle diameters from 1.50\" - 4.63\".

NOTE: All adapters available separately.

* Not included in set No. 8044. Order separately.

Order No. Description

8044 Set No. 8044 – consists of a set of 6 adapters (8037-8042).

FEMALE THREADED ADAPTERS

Use these adapters on the ends of Bi-Directional™ Puller forcing screws, legs, or slide hammers in the removal and installation

of shafts, axles, and housings.

Order No. Female

End “A”

Female

End “B”

(in.) (in.)

8035 * 1/2\" - 20 5/8\" - 18

8036 * 1\" - 14 1\" x 14

8037 5/8\" - 18 5/8\" - 18

8038 5/8\" - 18 3/4\" - 16

8039 5/8\" - 18 7/8\" - 14

Order No. Female

End “A”

Female

End “B”

(in.) (in.)

8040 5/8\" - 18 1\" x 14

8041 5/8\" - 18 1 1/8\" - 12

8042 5/8\" - 18 1 1/4\" - 12

8043 * 5/8\" - 18 1 1/2\" - 12

Order No. Description

8110 Male Metric. Wt., 3.00 lbs.

8120 Male Metric. Wt., 3.00 lbs.

METRIC ADAPTERS

Add metric capability to the Bi-Directional™ Puller legs or forcing screws! Four separate metric kits available with a variety of

sizes for the Bi-Directional™ legs or forcing screws! Each packaged in a convenient plastic organizer case.

Order No. Female

End

Male

End

Length

(in.) (in.) (in.)

8111 5/8\" - 18 M6 x 1.00 2.25

8112 5/8\" - 18 M8 x 1.00 2.25

8113 5/8\" - 18 M8 x 1.25 2.25

8114 5/8\" - 18 M10 x 1.25 2.25

8115 5/8\" - 18 M10 x 1.50 2.25

8116 5/8\" - 18 M12 x 1.25 2.25

8117 5/8\" - 18 M12 x 1.75 2.00

Order No. Female

End

Male

End

Length

(in.) (in.) (in.)

8121 5/8\" - 18 M14 x 1.50 2.25

8122 5/8\" - 18 M14 x 2.00 2.25

8123 5/8\" - 18 M16 x 1.50 2.75

8124 5/8\" - 18 M16 x 2.00 2.75

8125 5/8\" - 18 M20 x 1.50 2.75

8126 5/8\" - 18 M20 x 2.50 2.75

CONTENTS OF 8110 SET CONTENTS OF 8120 SET

ACC.

powerteam.com 264 PullersMALE-FEMALE THREADED ADAPTERS

These adapters are used on ends of Bi-Directional™ Puller legs, with forcing screws or slide hammers to assist in pulling shafts,

bearing caps, pinions, and many other parts.

PULLER ADAPTERS

AND PROTECTOR

Order No. Description

8056 Set of 6 shaft protectors (8050 thru 8055).

SHAFT PROTECTOR SET

Power Team shaft protectors are designed to protect shaft centers from distortion when extreme pressures are applied with

jaw-type pullers or Bi-Directional™Pullers. Shaft protectors are inserted between the end of the puller screw and the shaft.

Order No. Dia. “A” Dia. “B” “C”

(60°)

“D”

(60°)

(in.) (in.) (in.) (in.)

8050 1.50 0.75 0.38 0.44

8051 1.25 0.75 0.38 0.38

8052 1.00 0.75 0.38 0.31

Order No. Dia. “A” Dia. “B” “C”

(60°)

“D”

(60°)

(in.) (in.) (in.) (in.)

8053 0.75 0.75 0.25 0.25

8054 0.63 0.63 0.25 0.25

8055 0.63 0.63 0.19 0.19

CONTENTS OF 8056 SET CONTENTS OF 8056 SET

CAUTION: All the items shown may not withstand the full tonnage of the pullers they may be used with.

Order No. Female

End

Male

End

Length

(in.) (in.) (in.)

8000 5/8\" - 18 1/4\" - 20 2.25

8001 5/8\" - 18 5/16\" - 18 2.25

8002 5/8\" - 18 7/16\" - 14 2.25

8003 5/8\" - 18 7/16\" - 20 2.25

8004 5/8\" - 18 3/8\" - 24 2.25

8005 5/8\" - 18 3/8\" - 16 2.25

8006 5/8\" - 18 1/2\" - 20 2.25

8007 5/8\" - 18 1/2\" - 13 2.25

8008 5/8\" - 18 9/16\" - 18 2.25

8009 5/8\" - 18 9/16\" - 12 2.25

8010 5/8\" - 18 5/8\" - 11 2.25

8011 1\" - 14 5/8\" - 11 2.50

8012 1\" - 14 5/8\" - 18 3.19

8013 5/8\" - 18 3/4\" - 16 2.25

8014 1\" - 14 3/4\" - 16 2.50

Order No. Female

End

Male

End

Length

(in.) (in.) (in.)

8015 5/8\" - 18 3/4\" - 10 2.25

8016 1\" - 14 3/4\" - 10 2.50

8017 5/8\" - 18 7/8\" - 14 2.25

8018 5/8\" - 18 7/8\" - 9 2.25

8019 5/8\" - 18 1\" - 14 2.25

8020 1\" - 8 5/8\" - 18 3.00

8021 1\" - 8 1\" - 4 3.00

8022 5/8\" - 18 1/8\" pipe 2.25

8023 1 1/4\" - 12 1\" - 14 4.50

8024 1 1/4\" - 12 1 3/4\" - 12 4.50

8025 1 1/4\" - 7 5/8\" - 18 4.00

8027 1 1/4\" - 7 1\" - 14 4.00

8028 1 5/8\" - 5 1/2 1\" - 8 4.00

8029 1 5/8\" - 5 1/2 1\" - 14 4.00

NOTE: Nos. 8000 - 8029 - each sold individually.

Order No. Description

8075 Set of 11 adapters (8057-8067).

8076 Set of 6 adapters (8068-8073).

STEP PLATE ADAPTER SETS

Power Team step plate adapters are necessary for pulling and installing bearings, gears, or other parts on hollow shafts or

housings. Puller screw forces against step plate adapter, as shown at right. May be used with Power Team jaw-type pullers,

Bi-Directional™ Pullers and shop presses. A

Order No. Dia. “A” Dia. “B”

(in.) (in.)

8057 1.00 0.75

8058 1.13 0.88

8059 1.25 1.00

8060 1.38 1.13

8061 1.63 1.25

8062 1.75 1.38

Order No. Dia. “A” Dia. “B”

(in.) (in.)

8063 1.88 1.63

8064 2.00 1.63

8065 2.13 1.75

8066 2.38 1.88

8067 2.50 2.00

Order No. Dia. “A” Dia. “B”

(in.) (in.)

8068 2.63 2.13

8069 2.75 2.25

8070 2.88 2.75

8071 3.00 2.50

8072 3.25 2.75

8073 3.50 3.00

CONTENTS OF 8075 SET CONTENTS OF 8076 SET

ACC.

265 RESOURCES

SOLUTIONS FOR

Heavy Construction

Oil & Gas

Rigging

Transportation

GET INFORMED AND LEARN MORE

ABOUT POWER TEAM PRODUCTS IN OUR

RESOURCE SECTION

Power Team brings expertise to your application challenges in a

variety of industries worldwide.

Within your resource section, you will have a variety of tools

availability to select and capture information working around our

products.

Power Team is a brand of SPX FLOW. At SPX FLOW, our work

is technical, our customer’s challenges are complex, and we pride

ourselves on finding innovative and sustainable solutions. SPX

FLOW is based in Charlotte, N.C., with operations in 25 countries

and do business in more than 140 countries. Our landmark

facilities are Innovation and Design Centers, which are located

around the globe. These state-of-the-art collaboration labs are

where we partner with leading nutrition, health and industrial

manufacturers, bringing together trusted brands and technologies

to meet new consumer expectations and anticipate industry

trends. The result: new standards of quality, consistency and costeffectiveness, as well as safety and sustainability.

Section Page(s)

Manufacturing Standards 267

Warranty Overview 268

Hydraulic Safety Insights 269-270

Application Insights 271-272

Hydraulic Circuits 273-274

Formula Conversions 275-276

System Arrangement Workbook 277-278

Cylinder Seal Kit Reference Table 279-280

Notes 281

INDEX

RESOURCES

INDUSTRIAL MRO APPLICATIONS

Ship

Building

Mining

Drilling

Power Generation

Open Pit

Underground

Fracking

Pulp & Paper

Mill

Renewable Energy

267 powerteam.com

The SPX FLOW commitment to quality, through our Power Team brand, is evident in everything we do. From raw material

receipt to how we support our customers years after they purchase our products. The Power Team brand is registered to

ISO 9001 international quality standard, which requires compliance with standards for management, administration, product

development, manufacturing and continuous improvement. Our registration verifies that the SPX FLOW has adopted and

maintains documentation for processes ranging from suppliers to customers, inspection, handling and training. ISO 9001

also requires periodic internal and external audits to ensure all aspects of work affecting quality control are monitored.

ASME B30.1

Power Team hydraulic cylinders comply with the criteria set forth in the American Society of Mechanical Engineers standard

ASME B30.1: Cylinders are tested at 125 percent of rated pressure at full travel and are inspected to assure functionality

and freedom from leaks.

ASME B40.1

Power Team heavy-duty pressure gauges are designed in accordance with the recommendations set forth in the American

Society of Mechanical Engineers standard ASME B40.1, Grade B.

CE & UKCA Mark

SPX FLOW is committed to designing, manufacturing and marketing products that meet or exceed the needs of the customers we serve. Power Team supplies a Declaration of Conformity and the CE Marking / UKCA Marking for products that

are within the scope and conform to at least one European Community CE Regulation or Directive, respectively a relevant

UK Statutory Instrument. Note : Not all products are within such scope and subsequently may not be eligible to carry a CE /

UKCA mark. In such cases and if a confirmation regarding the safety and/or applicability of the product is requested, please

contact the factory for clarification (e.g. Manufacturer Declaration). Please note that such a request must be submitted at the

time a product is ordered.

CSA

Where specified in our literature and catalogs and on our web site, Power Team electric power pump assemblies meet the

design, assembly and test requirements of the Canadian Standards Association. Note: If CSA certification is required, it

must be requested at the time a Power Team pump is ordered.

NEMA

Where specified in our literature and catalogs and on our web site, Power Team electric power pump assemblies meet the

design, assembly and test requirements of NEMA 12, a National Electrical Manufacturers’ Association standard relating to

electrical components used to resist moisture and dust. Note: If NEMA certification is required, it must be requested at the

time a Power Team brand pump is ordered.

Product Design Criteria

All Power Team hydraulic components are designed and/or tested to be safe for use at maximum operating pressures of

10,000 psi unless otherwise specifically noted in our literature and catalogs and on our web site.

Quality Assurance

All of Power Team hydraulic cylinders are subjected to quality checks during production. All steel bar is certified and has material traceability to the mill. Before leaving the factory, all cylinders are pressure tested to 12,500 psi, except the RT series,

which are tested to 10,000 psi to insure on-the-job reliability.

INFO SECTION

MANUFACTURING STANDARDS

Resources

powerteam.com 268

INFO SECTION

WARRANTY OVERVIEW

“Power Team” is a registered trademark of the SPX FLOW Hydraulic Technologies division of SPX FLOW Inc.

(“SPX FLOW”). All Power Team products and parts, with the exceptions noted below, are warranted against defects

in materials and workmanship for the life of the product or part. (The life of the product or part is defined as that

point in time when it no longer safely or properly functions due to normal wear). Chains, batteries, electric motors,

gas engines, knives and cutter blades which are sold with Power Team products are not covered by this warranty

and instead are warranted as follows:

• Electronics are warranted against defects in materials and workmanship for a period of one year from date of

purchase.

• Consumable parts or accessories, including without limitation, chains, batteries, knives and cutter blades are

warranted against defects in materials and workmanship for a period of one year from date of purchase.

• All electric motors and gas engines are separately warranted by their respective manufacturer under the terms

and conditions stated in their separate warranty.

The foregoing warranties do not cover ordinary wear and tear or any product or part that has been worn out, abused,

heated, ground or otherwise altered, used for a purpose other than that for which it was intended or used in a

manner inconsistent with any instructions regarding its use.

To qualify for warranty consideration, return the Power Team product, freight prepaid, to a Power Team authorized

repair center or to the SPX FLOW factory. If any product or part manufactured by SPX FLOW found to be defective

by SPX FLOW, in its sole judgment, SPX FLOW will, at its option, either repair or replace such defective product

or part and return it via best ground transportation, freight prepaid. THIS REMEDY SHALL BE THE EXCLUSIVE

REMEDY AVAILABLE FOR ANY DEFECTS IN THE PRODUCTS OR PARTS MANUFACTURED AND SOLD

BY SPX FLOW OR FOR DAMAGES RESULTING FROM ANY OTHER CAUSE WHATSOEVER, INCLUDING

WITHOUT LIMITATION, SPX FLOW’S NEGLIGENCE. SPX FLOW SHALL NOT, IN ANY EVENT, BE LIABLE TO

ANY BUYER FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND, WHETHER FOR DEFECTIVE

OR NON-CONFORMING GOODS, NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY OR FOR ANY OTHER

REASON.

SPX FLOW’s PowerThonTM Warranty is expressly limited to persons who purchase Power Team products or parts

for the resale or for use in the ordinary course of the buyer’s business.

THIS WARRANTY IS EXCLUSIVE, AND SPX FLOW MAKES NO OTHER WARRANTY OF ANY KIND

WHATSOEVER, EXPRESSED OR IMPLIED, WITH RESPECT TO THE PRODUCTS MANUFACTURED AND

SOLD BY IT, WHETHER AS TO MERCHANT-ABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ANY

OTHER MATTER. No agent, employee, or representative of SPX FLOW has any authority to bind SPX FLOW to

any affirmation, representation, or warranty concerning Power Team products or parts, except as stated herein.

The purpose of this exclusive remedy shall be to provide the buyer with repair or replacement of products or parts

manufactured by SPX FLOW found to be defective in materials or workmanship or negligently manufactured. This

exclusive remedy shall not be deemed to have failed of its essential purpose so long as SPX FLOW is willing and

able to replace said defective products or parts in the prescribed manner.

Any inconsistent terms contained in SPX FLOW’s Standard Terms and Conditions, or other SPX FLOW terms or

warranty documents shall not be interpreted to modify or limit this PowerThonTM Warranty. For the avoidance of

doubt, this PowerThonTM Warranty is applicable only to Power Team products and does not apply to any other SPX

FLOW products.

Resources

269 powerteam.com

INFO SECTION

HYDRAULIC SAFETY INSIGHTS

Inspect all components before use. Do not use damaged

or worn components. Return to an Authorized Repair

Center for repair or replacement.

Recognize system pressures. Do not use a 10,000 PSI

pump on a system with 3,000 PSI components (hoses,

fittings, valves, tools, etc.).

Do not overfill pump reservoirs.

Wear appropriate

Personal Protective

Equipment (PPE).

Do not exceed the rated load of any pump, tool or

component.

Never alter internal relief valves.

Do not use pumps designed for torque wrenches or

tensioners for lifting.

Use only high quality oil, like SPX Power Team hydraulic

oil. Using the wrong fluid can lead to equipment damage

and premature failure.

Change oil and/or filters at appropriate intervals.

HYDRAULIC OIL

Read all instructions.

10K psi

3K psi 10K psi

10K psi

Resources

powerteam.com 270

INFO SECTION

HYDRAULIC SAFETY INSIGHTS

Do not kink hydraulic hoses.

Keep equipment away from excessive temperatures. Do

not weld next to unprotected equipment.

Do not drive over hoses or drop objects onto them.

Keep hands clear of pinch points.

Always connect both torque wrench hoses to the pump.

Do not operate with only one hose attached.

Do not operate a pump with couplers exposed or

uncapped.

Clean both ends of the couplers before assembly.

Replace damaged hoses immediately.

Keep couplers capped when not in use.

Only use tools for their intended purpose.

Only use high quality impact sockets and reducers with

an appropriate load rating and safety factor.

Use only the proper size sockets and links. Resources

271 powerteam.com

INFO SECTION

APPLICATION INSIGHTS

Application / Industry Highlight

Rail car Maintenance, Rail

Situation:

Customer needing a more reliable way to lift empty rail

cars to install wheels. The cars are empty, but require

fast speed for lifting. The standard RJ100T37E was

slower than customer desired.

Solution:

RJ100T37E modified with a PE1204FR pump

Application / Industry Highlight

Cement Plant, Manufacturing

Situation:

Customer asked for 100 Ton Heavy-Duty bearing

puller, working with 50Hz power source with a global

company. The application required removing bearings

and gears in maintenance of shafts and rolling parts.

Solution:

Supplied 100T Puller # PTPH-100T-50-220

Application / Industry Highlight

Shipbuilding / Repair, Transportation

Situation:

Customer manufactures propeller shafts for large

military vessels (Air Craft Carriers, Destroyers, etc).

Having trouble with concentricity of dissimilar metals

pulling apart during welding process, they needed

something to keep them clamped.

Solution:

8-PH82K pullers

Resources

powerteam.com 272

INFO SECTION

APPLICATIONS INSIGHTS

Application / Industry Highlight

Construction, New Bridge Construction

Situation:

Bridge Replacement site in Raritan River, NJ to lower the

multiple cofferdams. New concrete piers were installed

using the cofferdams to make way for supporting the

bridge. Requirements; less than 4mm tolerance from point

to point during the lowering process.

Solution:

2 - 8 Point Motion Control System (MCS) consisting of 2 - 8

point skids (each with a PQ120 pump)

16-RH10010 10” 100T center hole double acting cylinders.

Application / Industry Highlight

Power Plant, Energy

Situation:

The incinerated coal is mixed with water and transported

through several pipelines to the repository by very

powerful pumps. These pipelines have flanges of various

sizes. These flanges must be opened in certain periods

and the seals must be changed.

Solution:

Hydraulic Torque Wrench set (TWHC1, TWHC3,

PE55TWP-BS)

Application / Industry Highlight

Copper Mine, Mining

Situation:

Customer needed to lift this 680 Ton structure in a

synchronized manner to replace the six-ton slewing

bearing for this ship loader.

Solution:

Supplied one Motion Control System and 3 - 280 Ton

Lock Nut Cylinders

Resources

273 powerteam.com

INFO SECTION

HYDRAULIC CIRCUITS - PUMPS, CYLINDERS, CONTROLS

Countless applications are possible with Power Team hydraulic components. From pressing, lifting, and jacking applications

to production or maintenance setups. The diagrams are typical electric/hydraulic units. Electric, air or gas-driven pumps are

available.

Single-acting cylinder or cylinders in the circuit,

controlled by a pump-mounted valve.

9502

Valve

Port is

plugged

22641

“Y” Manifold

Single-acting

Cylinders

Double-acting cylinder or cylinders in the circuit,

controlled by a pump-mounted valve.

9506

Valve

Tees or Manifolds

Double-acting cylinders controlled by a remote-mounted

valve.

9626

Manifold

Pressure

Return

9508

Remote Valve

Double-acting

Cylinder

Double-acting cylinder with a sequence valve which

controls the primary and secondary cylinder circuits.

Tee

9597

Sequence

Valve

Secondary

Cylinder

Primary Cylinder

Single-acting cylinders with a sequence valve which

controls the primary and secondary cylinder circuits.

9502

Valve

9597

Sequence Valve

Secondary

Cylinder

Adjusting

Screw

Primary

Cylinder

Single-acting cylinder controlled by a remote-mounted

valve.

9626

Manifold

Pressure

Return

Load-Lowering

Valve No. 9596

Port is

plugged

9508 Remote Valve

Adjusting

Screw

Double-acting

Cylinders

Resources

powerteam.com 274

INFO SECTION

HYDRAULIC CIRCUITS - PUMPS, CYLINDERS, CONTROLS

1 Cylinder – applies hydraulic force.

2 Pump – a device for converting

mechanical energy to fluid energy.

3 Directional valve – controls the

direction of hydraulic fluid in the

system.

4 Gauge – measures pressure (PSI -

Pounds per Square Inch) and/or force.

5 Hose – transports hydraulic fluid.

6 Manifold – allows distribution of

hydraulic fluid from one source to

several cylinders. (9617)

7 Swivel Connector – allows proper

alignment of valves and/or gauges.

Used when units being connected

cannot be rotated. (9675)

8 Quick Coupling – “hose half” and

“cylinder half” couplings are used for

quick-connection and fluid flow check

when separated. (9797 and 9798)

9 Shut-Off Valve – regulates the flow of

hydraulic fluid to or from cylinders.

(9642 or 9644)

10 Load-Lowering Valve – allows

metered lowering of cylinder and

provides safety when prolonged load

holding is required. (9596)

11 T-Gauge Adapter – allows for

installation of pressure/tonnage gauge

anywhere in the hydraulic system.

(9670)

12 Pipe Plug – for blocking unused ports

within the system. (9687)

Basic double-acting system with an electric/hydraulic pump, shut-off

valves, load-lowering valves and multiple double-acting cylinders.

Basic single-acting system with a hand pump, gauge, hose, multiple

shut-off valves, load-lowering valves and multiple cylinders.

12 9

2 4

Hydraulic Circuit Components

Resources

275 powerteam.com

INFO SECTION

CONVERSION FORMULAS

FRACTION DECIMALS MILLIMETERS

33/64 .515625 13.097

17/32 .53125 13.494

35/64 .546875 13.891

9/16 .5625 14.288

37/64 .578125 14.684

19/32 .59375 15.081

39/64 .609375 15.478

5/8 .6250 15.875

41/64 .640625 16.272

21/32 .65625 16.669

43/64 .671875 17.066

11/16 .6875 17.463

45/64 .703125 17.859

23/32 .71875 18.256

47/64 .734375 18.653

3/4 .7500 19.050

49/64 .765625 19.447

25/32 .78125 19.844

51/64 .796875 20.241

13/16 .8125 20.638

53/64 .828125 21.034

27/32 .84375 21.431

55/64 .859375 21.828

7/8 .8750 22.225

57/64 .890625 22.622

29/32 .90625 23.019

59/64 .921875 23.416

15/16 .9375 23.813

61/64 .953125 24.209

31/32 .96875 24.606

63/64 .984375 25.003

1 1.000 25.400

FRACTION DECIMALS MILLIMETERS

1/64 .015625 0.397

1/32 .03125 0.794

3/64 .046875 1.191

1/16 .0625 1.588

5/64 .078125 1.984

3/32 .09375 2.381

7/64 .109375 2.778

1/8 .1250 3.175

9/64 .140625 3.572

5/32 .15625 3.969

11/64 .171875 4.366

3/16 .1875 4.763

13/64 .203125 5.159

7/32 .21875 5.556

15/64 .234375 5.953

1/4 .2500 6.350

17/64 .265625 6.747

9/32 .28125 7.144

19/64 .296875 7.541

5/16 .3125 7.938

21/64 .328125 8.334

11/32 .34375 8.731

23/64 .359375 9.128

3/8 .3750 9.525

25/64 .390625 9.922

13/32 .40625 10.319

27/64 .421875 10.716

7/16 .4375 11.113

29/64 .453125 11.509

15/32 .46875 11.906

31/64 .484375 12.303

1/2 .5000 12.700

NOTE:

1 MM = .03937”

.001” = .0254 MM

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INFO SECTION

CONVERSION FORMULAS

MULTIPLY BY TO GET OR MULTIPLY BY CONVERSION

FACTOR

TO GET

SI* UNIT CONVERSION FACTOR NON-SI UNIT SI* UNIT

Millimeter (mm) X 0.03937 = inch X 25.4 = mm (1 inch = 25.4 mm

exactly)

Centimeter (cm) 10 mm X 0.3937 = inch X 2.54 = cm

Meter (m) 1000 mm X 3.28 = foot X 0.305 = m

meter (m) X 1.09 = yard X 0.914 = m

kilometer (km) 1000 m X 0.62 = mile X 1.61 = km

millimeter2 (mm2 ) X 0.00155 = inch2 X 645 = mm2

centimeter2 (cm2) X 0.155 = inch2 X 6.45 = cm2

meter2 (m2) X 10.8 = foot2 X 0.0929 = m2

meter2 (m2) X 1.2 = yard2 X 0.836 = m2

hectare (ha) 10,000 m2 X 2.47 = acre X 0.405 = ha

kilometer2 (km2) X 0.39 = mile2 X 2.59 = km2

centimeter3 (cm3) X 0.061 = inch3 X 16.4 = cm3

liter (L) X 61 = inch3 X 0.016 = L

milliliter (mL ) X 0.034 = oz-liq X 29.6 = mL (1 mL = 1 cm3)

liter (L) 1000 mL X 1.06 = quart X 0.946 = L

liter (L) X 0.26 = Gallon X 3.79 = L

meter3 (m3) 1000 L X 1.3 = yard3 X 0.76 = m3

Gram (g) X 0.035 = ounce X 28.3 = g

kilogram (kg) 1000 g X 2.2 = pound X 0.454 = kg

metric ton (t) 1000 kg X 1.1 = ton (short) X 0.907 = t

Newton (N) X 0.225 = pound X 4.45 = N

kilo-newton (kN) X 225 = pound X 0.00445 = kN

newton meter (Nm) X 8.9 = lb. in. X 0.113 = Nm

newton meter (Nm) X 0.74 = lb. ft. X 1.36 = Nm

kilo-pascal (kPa) X 4.0 = in. H2O X 0.249 = kPa

kilo-pascal (kPa) X 0.30 = in. Hg X 3.38 = kPa

kilo-pascal (kPa) X 0.145 = psi X 6.89 = kPa

mega-pascal (MPa) X 145 = psi X 0.00689 = MPa

bar X 14.5 = psi X 0.0680 = bar

kilowatt (kw) X 1.34 = hp X 0.746 = kw

kilowatt (kw) X 0.948 = Btu/s X 1.055 = kw

watt (w) X 0.74 = ft. lb/s X 1.36 = w

cu cm/min X 0.061 = cu in/min X 16.4 = cu cm/min

liters/min X 0.2642 = GPM X 3.785 = liters/min

LENGTH AREA VOLUME MASS FORCE PRESSURE POWER FLOW

* SYSTEM INTERNATIONAL (MODERN METRIC SYSTEM)

Resources

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INFO SECTION

SETTING A SYSTEM ARRANGEMENT

Understanding

the “Pain Points”

Connect “Application”

to a Function

Select the correct tool for

the function required

Selecting the approiate equiment for your applicaiton can be accomplished by following

these three steps.

LIFTING

LOWERING

PULLING

PUSHING

STEP 1: Determine the type of lift or tool required for your application:

• Single or multiple-point lift?

• Balanced or unbalanced load?

• Guided or unguided load?

• Pulling, pressing, punching, spreading or torquing?

STEP 2: Choose the right cylinder or tool for your specific application:

• Determine the force required. (Power Team recommends using 80% of the rated capacity and stroke to

maximize product performance and safety.)

• Determine the total amount of oil required for each cylinder(s) and/or tool(s).

• Determine the closed height, stroke requirement and diameter footprint allowable.

• Push and/or pull requirement. For cylinders, single-acting, load return, spring return or double-acting hydraulically driven both ways.

STEP 3: Choose the right pump source for your application based on your cylinder /tools and oil / speed

requirements:

• What is the maximum system operating pressure requirement?

• What is the volume of oil required? Add all of the cylinder(s) and/or tool(s) cubic volume requirements and

add 1 cubic inch per 1.66 foot of hose.

• What is the preferred source of power? (hand, air, electric, or gas). If hand pump is selected, choose between single or two-speed.

• Do you need this to be portable? (consider weight and size).

TURNING

BENDING

CUTTING

SPREADING

1) 2) 3)

Resources

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INFO SECTION

WORKSHEET

Resources

279 powerteam.com

INFO SECTION

CYLINDER SEAL KITS

* Nitrile seals comes standard on all cylinders.

Cylinder

Order

Number

Seal

Kit*

C51C 300404

C53C 300404

C55C 300404

C57C 300404

C59C 300404

C101C 300116

C102C 300116

C104C 300116

C106C 300116

C108C 300116

C1010C 300116

C1012C 300116

C1014C 300116

C1016C 300116

C151C 300453

C152C 300453

C154C 300453

C156C 300453

C158C 300453

C1510C 300453

C1512C 300453

C1514C 300453

C1516C 300453

C251C 300147

C252C 300147

C254C 300147

C256C 300147

C258C 300147

C2510C 300147

C2512C 300147

C2514C 300147

C552C 300114

C554C 300114

C556C 300114

C5510C 300114

C5513C 300114

C756C 300647

C7513C 300647

C1002C 300112

C1006C 300112

C10010C 300112

C55CBT 300404

C106CBT 300116

C256CBT 300147

Cylinder

Order

Number

Seal

Kit*

R1502C 300676

R1506C 300676

R15010C 300676

R2002C 300677

R2006C 300677

R20010C 300677

R2802C 300678

R2806C 300678

R28010C 300678

R3552C 300679

R3556C 300679

R35510C 300679

R4302C 300680

R4306C 300680

R43010C 300680

R5652C 300681

R5656C 300681

R56510C 300681

R1002D 300928

R1006D 300928

R10010D 300928

R1502D 300929

R1506D 300929

R15010D 300929

R2002D 300930

R2006D 300930

R20010D 300930

R2802D 300931

R2806D 300931

R28010D 300931

R3552D 300932

R3556D 300932

R35510D 300932

R4302D 301047

R4306D 301047

R43010D 301047

R5652D 300681

R5656D 300681

R56510D 300681

R552L 300674

R556L 300674

R5510L 300674

R1002L 300675

R1006L 300675

Cylinder

Order

Number

Seal

Kit*

R10010L 300675

R1502L 300676

R1506L 300676

R15010L 300676

R2002L 300677

R2006L 300677

R2008L 300677

R20010L 300677

R2802L 300678

R2806L 300678

R28010L 300678

R3552L 300679

R3556L 300679

R35510L 300679

R4302L 300680

R4306L 300680

R43010L 300680

R5652L 300681

R5656L 300681

R56510L 300681

RA202 300631

RA204 300631

RA206 300631

RA302 300632

RA304 300632

RA306 300632

RA552 300391

RA554 300391

RA556 300391

RA5510 300391

RA1002 300444

RA1006 300444

RA10010 300444

RA556L 300395

RA1006L 300396

RD106 300017

RD1010 300017

RD256 300018

RD2514 300018

RD556 300005

RD5513 300005

RD5518 300005

RD8013 300410

RD1006 300120

Cylinder

Order

Number

Seal

Kit*

RD10013 300120

RD10020 300120

RD1506 300007

RD15013 300007

RD15018 300007

RD2006 300008

RD20013 300008

RD3006 300466

RD30013 300466

RD4006 300467

RD40013 300467

RD5006 300468

RD50013 300468

RDG552 3000906

RDG554 3000906

RDG556 3000906

RDG558 3000906

RDG5510 3000906

RDG5512 3000906

RDG5513 3000906

RDG5514 3000906

RDG752 3000908

RDG754 3000908

RDG756 3000908

RDG758 3000908

RDG7510 3000908

RDG7512 3000908

RDG7513 3000908

RDG7514 3000908

RDG1002 3000876

RDG1004 3000876

RDG1006 3000876

RDG1008 3000876

RDG10010 3000876

RDG10012 3000876

RDG10013 3000876

RDG10014 3000876

RDG1502 3000881

RDG1504 3000881

RDG1506 3000881

RDG1508 3000881

RDG15010 3000881

RDG15012 3000881

RDG15013 3000881

Viton™ is an trademarks or registered trademarks of The Chemours Company

Resources

powerteam.com 280

INFO SECTION

CYLINDER SEAL KITS

* Nitrile seals comes standard on all cylinders.

Cylinder

Order

Number

Seal

Kit*

RDG15014 3000881

RDG2002 3000891

RDG2004 3000891

RDG2006 3000891

RDG2008 3000891

RDG20010 3000891

RDG20012 3000891

RDG20013 3000891

RDG20014 3000891

RDG2502 3000911

RDG2504 3000911

RDG2506 3000911

RDG2508 3000911

RDG25010 3000911

RDG25012 3000911

RDG25013 3000911

RDG25014 3000911

RDG3002 3000920

RDG3004 3000920

RDG3006 3000920

RDG3008 3000920

RDG30010 3000920

RDG30012 3000920

RDG30013 3000920

RDG30014 3000920

RDG4002 3000903

RDG4004 3000903

RDG4006 3000903

RDG4008 3000903

RDG40010 3000903

RDG40012 3000903

RDG40013 3000903

RDG40014 3000903

RDG5002 3000921

RDG5004 3000921

RDG5006 3000921

RDG5008 3000921

RDG50010 3000921

RDG50012 3000921

RDG50013 3000921

RDG50014 3000921

RDG6002 3000901

RDG6004 3000901

RDG6006 3000901

Cylinder

Order

Number

Seal

Kit*

RGG2504 3001051

RGG2506 3001051

RGG2508 3001051

RGG25010 3001051

RGG25012 3001051

RGG25013 3001051

RGG25014 3001051

RGG3002 3001022

RGG3004 3001022

RGG3006 3001022

RGG3008 3001022

RGG30010 3001022

RGG30012 3001022

RGG30013 3001022

RGG30014 3001022

RGG4002 3001023

RGG4004 3001023

RGG4006 3001023

RGG4008 3001023

RGG40010 3001023

RGG40012 3001023

RGG40013 3001023

RGG40014 3001023

RGG5002 3001024

RGG5004 3001024

RGG5006 3001024

RGG5008 3001024

RGG50010 3001024

RGG50012 3001024

RGG50013 3001024

RGG50014 3001024

RGG6002 3001025

RGG6004 3001025

RGG6006 3001025

RGG6008 3001025

RGG60010 3001025

RGG60012 3001025

RGG60013 3001025

RGG60014 3001025

RH102 300071

RH108 300071

RH120 300657

RH121 300576

RH121T 300576

Cylinder

Order

Number

Seal

Kit*

RDG6008 3000901

RDG60010 3000901

RDG60012 3000901

RDG60013 3000901

RDG60014 3000901

RGG556 3001016

RGG558 3001016

RGG5510 3001016

RGG5512 3001016

RGG5513 3001016

RGG5514 3001016

RGG752 3001049

RGG754 3001049

RGG756 3001049

RGG758 3001049

RGG7510 3001049

RGG7512 3001049

RGG7513 3001049

RGG7514 3001049

RGG1002 3001018

RGG1004 3001018

RGG1006 3001018

RGG1008 3001018

RGG10010 3001018

RGG10012 3001018

RGG10013 3001018

RGG10014 3001018

RGG1502 3001019

RGG1504 3001019

RGG1506 3001019

RGG1508 3001019

RGG15010 3001019

RGG15012 3001019

RGG15013 3001019

RGG15014 3001019

RGG2002 3001050

RGG2004 3001050

RGG2006 3001050

RGG2008 3001050

RGG20010 3001050

RDG20012 3001050

RGG20013 3001050

RGG20014 3001050

RGG2502 3001051

Cylinder

Order

Number

Seal

Kit*

RH123 300576

RH202 300615

RH203 300069

RH206 300615

RH302 300037

RHA306 300867

RH306 300037

RH503 300059

RH603 300477

RH606 300477

RH1003 300485

RH303 300077

RH306D 300822

RH3010 300625

RHA604D 300269

RH605 300269

RH6010 300626

RH1001 300927

RH1006 300295

RH10010 300629

RH1505 300154

RH1508 300583

RH2008 300582

RLS50 300454

RLS100 300455

RLS200 300456

RLS300 300457

RLS500S 300458

RLS750S 300459

RLS1000S 300460

RLS1500S 300461

RP25 300628

RP55 300627

RSS101 300010

RSS202 300011

RSS302 300297

RSS502 300292

RSS1002 300293

RSS2503 —

RSS1002D 300578

RT172 300358

RT302 300359

RT503 300360

RT1004 300024

Viton™ is an trademarks or registered trademarks of The Chemours Company

Resources

281 powerteam.com

Resources

POWER TEAM TECHNICAL

TRAINING ACADEMY

Maintaining and repairing mining equipment can be

a cumbersome task, count on Power Team Tools and

Equipment to get the job done safely and efficiently,

keeping your downtime to a minimum.

Our tools are used in a variety of tasks to support virtually

any MRO application. Look to Power Team for the expertise

and technical support to preform a variety of functions to

simply your task while enhancing your safety.

Our broad product portfolio of solutions will enable you to:

Power Team offers a range of

classes to help you safely operate

and maintain your tools.

On-site Safety Training

Workplace safety should be a high

priority to assure high-pressure

hydraulic tools are used in accordance

with recommended safety procedures.

Power Team Safety Training Seminars

demonstrate the proper methods for

operating high-pressure hydraulic tools

to avoid equipment damage and lost

time accidents. Safety seminars can

be conducted at a customer facility, job

site or at Power Team headquarters.

Factory Maintenance & Repair

Training

Maintaining Power Team products in

good operating condition enhances

operating efficiency and extends

service life. This seminar explains the

proper methods for keeping Power

Team products operating at peak

levels of performance and reliability.

Topics include understanding hydraulic

circuits, product maintenance, troubleshooting, and field repairs. Three

and five day seminars are structured

to meet your product knowledge

requirements.

Class schedules are posted on

powerteam.com. Contact your district

sales manager for more information.

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